Emerson ROSEMOUNT 5300 Configuration guide

Manual Supplement
00809-0900-4530, Rev AC
April 2019
Rosemount™ 5300 Level Transmitter
High Level Supervision

Contents
Safety messages...........................................................................................................................3
Introduction.................................................................................................................................4
Installation................................................................................................................................... 7
Configure the High Level Supervision function........................................................................... 14
Perform High Level Supervision test........................................................................................... 22
Perform proof test for SIS applications....................................................................................... 24
Preventive maintenance.............................................................................................................33
Service and troubleshooting.......................................................................................................35
Product Data Sheet for High Level Supervision........................................................................... 38
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1 Safety messages
WARNING
Failure to follow safe installation and servicing guidelines could result in
death or serious injury.
•Only qualified personnel should install the equipment.
•Use the equipment only as specified in this guide and the Reference
Manual. Refer to the Rosemount 5300 Level Transmitter Reference
Manual for more instruction.
Explosions could result in death or serious injury.
•Installation of device in an explosive environment must be in accordance
with appropriate local, national, and international standards, codes, and
practices.
•Ensure device is installed in accordance with intrinsically safe or non-
incendive field practices.
Electrical shock could cause death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
•Make sure the mains power to the transmitter is off and the lines to any
other external power source are disconnected or not powered while
wiring the transmitter.
Process leaks could result in death or serious injury.
•Handle the transmitter carefully.
•If the process seal is damaged, gas could escape from the tank when
removing the transmitter head from the probe.
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2 Introduction
The High Level Supervision (HLS) function in the Rosemount 5300 Level
Transmitter is used to monitor a high level alarm limit. A reference reflector
is mounted on the probe at the position of the alarm limit. The HLS function
is also included in several Proof tests for Safety Instrumented System (SIS)
applications.
The test function
A test function is available where the device will output the level
corresponding to the reference reflector echo. This test proves that the
device is properly monitoring the reference reflector echo and can be used
to test the high level alarm in the host system.
The test function is useful to verify several conditions:
•Output from device corresponds to alarm limit configured in the host
system.
•Primary Variable, Upper Range Value, and Lower Range Value have been
properly configured in the device by performing a two point verification
of the output. The test function enables test of the second point
(reference reflector) without raising level.
•Reference reflector is found at the calibrated distance
—Device is capable of performing a successful measurement.
—High Level Supervision function has been activated and properly
calibrated.
(The High Level Supervision Test function supplements the Loop Test
function. You may still use a Loop Test to set a fixed analog out current and
check loop between device and host system.)
Proof tests for Safety Instrumented System (SIS) applications
Regular proof testing is an essential requirement for SIS in liquid level
measurement applications, as it ensures that they are operating to the
necessary safety integrity level. The High Level Supervision test function can
be used for proof testing; see Perform proof test for SIS applications.
For additional SIS and proof test information refer to the Rosemount 5300
Reference Manual section: Safety Instrumented Systems.)
Continuous monitoring
In addition, the device continuously monitors the echo corresponding to the
reference reflector and evaluates its position. The echo will be affected when
the product surface level is above the alarm limit.
This information is used by the device to determine if the product surface
level is at or above the high level alarm limit. The device will output the level
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corresponding to the surface level, but if the reference reflector echo is not
found and no valid surface echo is detected at or above the reference
reflector, then the device will alert this condition.
2.1 High Level Supervision kit
Figure 2-1: Kit for Model Code HL1 and HL2
2x
1x
A
1x
A. Short reference reflector 1 in. (25 mm)
Figure 2-2: Kit for model code HL3
2x
1x 1x
A
A. Long reference reflector 2.8 in (70 mm)
Table 2-1: High Level Supervision Kits
Article number Description
05300-7200-0001 Kit for model code HL1 and HL2
05300-7200-0002 Kit for model code HL3
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2.2 Required equipment
2 m
Measuring tape
Marker pen
Standard tools, e.g. screwdriver, wrench, pliers
Rosemount Radar Master
•Version 3.G0 or later
Rosemount 5300 firmware
•Version 2.H0 or later
•High Level Supervision software option enabled
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3 Installation
Note
Make sure to follow the instructions carefully for successful installation.
3.1 Verify reference reflector in kit matches application
Different reference reflectors are used depending on the installation
environment.
Procedure
Select reference reflector according to Table 3-1.
Table 3-1: Application Categories
Device mounting type Reference reflector type Model code
3-in. to 8-in. pipe/chamber (inner
diameter)
Short 1 in. (25 mm) HL1, HL2
10-in. pipe/chamber or bigger (inner
diameter) or Open tank (tank without
pipe)
Long 2.8 in. (70 mm) HL3
Figure 3-1: Mounting Types
A B
C
A. Pipe/chamber
B. Open tank
C. Inner diameter
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3.2 Mounting considerations for the reference reflector
Figure 3-2: Mounting Range
A
B
C
A. Upper Reference Point
B. 20 in. (500 mm) to 157.5 in. (4000 mm)
C. Minimum 20 in. (500 mm)
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Figure 3-3: Interfering Objects
A
A. Minimum 20 in. (500 mm)
Figure 3-4: Process Inlets
A
A. Minimum 2 in. (50 mm)
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Figure 3-5: Nozzle Installation
H
A
D
A. Minimum 20 in. (500 mm)
Table 3-2: Nozzle Considerations
Description Recommendation
Minimum Nozzle Diameter (D): 3 in. (75 mm)
Recommended maximum Nozzle
Diameter (D):
8 in. (200 mm)
Recommended maximum Nozzle Height
(H):
4 in. (100 mm) + Nozzle Diameter (D)
(e.g. max 10 in. for a 6 in. nozzle)
Figure 3-6: Nozzle Extended into Tank
A
A. Maximum 1 in. (25 mm)
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