Emerson 5301HxxxxxxxxxxxxxxZZSeries User manual

Reference Manual
00809-0100-4530, Rev FA
April 2019
Rosemount™ 5300 Level Transmitter
Guided Wave Radar

Rosemount™ 5300 Level Transmitter Guided Wave Radar Level and Interface Transmitters
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make
sure you thoroughly understand the contents before installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions.
•United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
•Asia Pacific- 65 777 8211
North American Response Center
Equipment service needs.
•1-800-654-7768 (24 hours a day — includes Canada)
•Outside of these areas, contact your local Emerson representative.
2

WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious injury.
•Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice.
•Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
•Do not perform any services other than those contained in this manual unless you are qualified.
Explosions could result in death or serious injury.
•Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
•Before connecting a handheld communicator in an explosive atmosphere, ensure the instruments are installed in accordance
with intrinsically safe or non-incendive field wiring practices.
•Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
•To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
Process leaks could result in death or serious injury.
•Make sure that the transmitter is handled carefully. If the process seal is damaged, gas might escape from the tank if the
transmitter head is removed from the probe.
High voltage that may be present on leads could cause electrical shock.
•Avoid contact with the leads and terminals.
•Make sure the mains power to the transmitter is off and the lines to any other external power source are disconnected or not
powered while wiring the transmitter.
•Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under
certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures
must be taken to prevent electrostatic discharge.
•Eliminate the risk of Electrostatic Discharge (ESD) discharge prior to dismounting the transmitter head. Probes may generate
an ignition-capable level of electrostatic charge under extreme conditions. During any type of installation or maintenance in a
potentially explosive atmosphere, the responsible person should make sure that any ESD risks are eliminated before
attempting to separate the probe from the transmitter head.
Electrical shock could cause death or serious injury.
•Use extreme caution when making contact with the leads and terminals.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize
safety and is under no circumstances allowed.
•Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance
and jeopardize safety. Unauthorized changes that interfere with the integrity of the welds or flanges, such as making
additional perforations, compromise product integrity and safety. Equipment ratings and certifications are no longer valid on
any products that have been damaged or modified without the prior written permission of Emerson. Any continued use of
product that has been damaged or modified without the written authorization is at the customer’s sole risk and expense.
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified
products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on
Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
CAUTION
This product is designed to meet FCC and R&TTE requirements for a non-intentional radiator. It does not require any licensing
whatsoever and has no tank restrictions associated with telecommunications issues.
3

CAUTION
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
•This device may not cause harmful interference.
•This device must accept any interference received, including interference that may cause undesired operation.
4

Contents
Chapter 1 Introduction.................................................................................................................. 9
1.1 Using this manual.............................................................................................................................9
1.2 Product recycling/disposal............................................................................................................. 10
Chapter 2 Transmitter overview...................................................................................................11
2.1 Theory of operation........................................................................................................................11
2.2 Application examples..................................................................................................................... 12
2.3 Components of the transmitter......................................................................................................14
2.4 System integration.........................................................................................................................16
2.5 Probe selection guide..................................................................................................................... 19
2.6 Measuring range.............................................................................................................................21
2.7 Process characteristics....................................................................................................................23
2.8 Vessel characteristics......................................................................................................................25
Chapter 3 Mechanical installation................................................................................................ 27
3.1 Safety messages.............................................................................................................................27
3.2 Mounting considerations................................................................................................................28
3.3 Shorten the probe.......................................................................................................................... 44
3.4 Centering disc for pipe installations................................................................................................60
3.5 Mount device on tank.....................................................................................................................67
3.6 Anchor the probe........................................................................................................................... 88
Chapter 4 Electrical installation....................................................................................................93
4.1 Safety messages.............................................................................................................................93
4.2 Cable/conduit entries.....................................................................................................................94
4.3 Grounding......................................................................................................................................94
4.4 Cable selection............................................................................................................................... 95
4.5 Hazardous areas............................................................................................................................. 96
4.6 4-20 mA/HART® communication....................................................................................................96
4.7 HART® to Modbus® converter (HMC)..............................................................................................99
4.8 FOUNDATION™ Fieldbus................................................................................................................... 105
4.9 Connect wiring and power up.......................................................................................................107
4.10 Optional devices.........................................................................................................................110
Chapter 5 Configuration.............................................................................................................113
5.1 Safety messages...........................................................................................................................113
5.2 Overview......................................................................................................................................113
5.3 Host system integration............................................................................................................... 115
5.4 Establish HART® communication for transmitter with HART to Modbus® Converter..................... 119
5.5 Basic configuration using Rosemount Radar Master..................................................................... 122
5.6 Basic configuration using AMS Device Manager and handheld communicator..............................139
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5.7 Basic configuration using DeltaV.................................................................................................. 140
5.8 FOUNDATION™ Fieldbus overview.................................................................................................... 144
5.9 Modbus® communication protocol configuration........................................................................ 147
5.10 Configure the alarm output for the Modbus® transmitter...........................................................153
5.12 HART® multi-drop configuration................................................................................................ 156
Chapter 6 Operation.................................................................................................................. 159
6.1 Safety messages...........................................................................................................................159
6.2 Using the display panel.................................................................................................................160
6.3 Specify display panel variables......................................................................................................161
6.4 View measurement data...............................................................................................................165
Chapter 7 Service and troubleshooting...................................................................................... 169
7.1 Safety messages...........................................................................................................................169
7.2 Diagnostic messages....................................................................................................................171
7.3 LCD error messages......................................................................................................................177
7.4 LED error messages...................................................................................................................... 178
7.5 FOUNDATION™ Fieldbus error messages...........................................................................................180
7.6 Troubleshooting guide................................................................................................................. 183
7.7 Diagnostics.................................................................................................................................. 189
7.8 Level and distance calibration.......................................................................................................192
7.9 Service and troubleshooting tools................................................................................................ 194
7.10 Application challenges............................................................................................................... 224
7.11 Upgrade the HART® to Modbus® Converter firmware using Rosemount Radar Master................234
7.12 Replace the transmitter head..................................................................................................... 237
7.13 Changing a probe.......................................................................................................................238
7.14 Service support.......................................................................................................................... 242
Chapter 8 Safety Instrumented Systems (4-20 mA only)............................................................. 245
8.1 Safety messages...........................................................................................................................245
8.2 Terms and definitions...................................................................................................................246
8.3 Safety Instrumented System (SIS) certification............................................................................. 246
8.4 Safety-certified identification....................................................................................................... 247
8.5 Installation in SIS applications.......................................................................................................248
8.6 Configuring in SIS applications..................................................................................................... 249
8.7 Perform proof test for SIS applications..........................................................................................251
8.8 Inspection.................................................................................................................................... 267
8.9 Specifications...............................................................................................................................268
Appendix A Specifications and reference data............................................................................... 271
A.1 Performance specifications.......................................................................................................... 271
A.2 Functional specifications..............................................................................................................280
A.3 Physical specifications..................................................................................................................300
A.4 Dimensional drawings..................................................................................................................307
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A.5 Proprietary flanges.......................................................................................................................324
A.6 Flushing connection rings.............................................................................................................325
A.7 Ordering Information...................................................................................................................326
A.8 Spare parts and accessories..........................................................................................................343
Appendix B Product certifications.................................................................................................359
B.1 European directive information.................................................................................................... 359
B.2 Safety Instrumented Systems (SIS)............................................................................................... 359
B.3 Ordinary location certification......................................................................................................359
B.4 Installing equipment in North America......................................................................................... 359
B.5 USA.............................................................................................................................................. 359
B.6 Canada.........................................................................................................................................361
B.7 Europe..........................................................................................................................................362
B.8 International.................................................................................................................................364
B.9 Brazil............................................................................................................................................ 367
B.10 China..........................................................................................................................................368
B.11 Technical Regulations Customs Union (EAC).............................................................................. 369
B.12 Japan..........................................................................................................................................370
B.13 Republic of Korea....................................................................................................................... 370
B.14 India...........................................................................................................................................371
B.15 Ukraine.......................................................................................................................................371
B.16 Uzbekistan................................................................................................................................. 371
B.17 Combinations.............................................................................................................................372
B.18 Additional certifications............................................................................................................. 372
B.19 Pattern Approval........................................................................................................................ 374
B.20 Conduit plugs and adapters........................................................................................................374
B.21 Installation drawings.................................................................................................................. 376
Appendix C Configuration parameters..........................................................................................381
C.1 Menu tree.................................................................................................................................... 381
C.2 Basic configuration parameters....................................................................................................385
Appendix D Advanced configuration.............................................................................................397
D.1 Safety messages.......................................................................................................................... 397
D.2 User defined upper reference point..............................................................................................397
D.3 Probe end projection................................................................................................................... 398
D.4 Adjust the echo tracking settings.................................................................................................402
D.5 Dielectric constant settings..........................................................................................................403
D.6 Dynamic Vapor Compensation.................................................................................................... 405
D.7 Signal Quality Metrics.................................................................................................................. 414
D.8 Switch alarm limits (HART® only)................................................................................................. 417
D.9 Detecting thin interface layers..................................................................................................... 418
Appendix E Remote mounting......................................................................................................421
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E.1 Remote housing, new units.......................................................................................................... 421
E.2 Remote connection, field retrofit..................................................................................................421
E.3 Install remote housing..................................................................................................................422
E.4 Remote housing configuration in Rosemount Radar Master......................................................... 424
Appendix F Level Transducer Block............................................................................................... 425
F.1 Overview...................................................................................................................................... 425
F.2 Parameters and descriptions.........................................................................................................426
F.3 Supported units............................................................................................................................433
F.4 Diagnostics device errors..............................................................................................................435
Appendix G Register Transducer Block.......................................................................................... 437
G.1 Overview......................................................................................................................................437
G.2 Register access transducer block parameters...............................................................................437
Appendix H Advanced Configuration Transducer Block................................................................. 441
H.1 Overview......................................................................................................................................441
H.2 Advanced configuration transducer block parameters................................................................. 441
Appendix I Resource Transducer Block.........................................................................................445
I.1 Overview....................................................................................................................................... 445
I.2 Parameters and descriptions......................................................................................................... 445
I.3 Alerts.............................................................................................................................................450
I.4 Alarm priority................................................................................................................................ 452
I.5 Process alarms...............................................................................................................................453
I.6 Recommended actions for alerts................................................................................................... 453
Appendix J Analog-Input Block.....................................................................................................457
J.1 Analog Input block........................................................................................................................ 457
J.2 Simulation.....................................................................................................................................461
J.3 Damping....................................................................................................................................... 461
J.4 Signal conversion.......................................................................................................................... 462
J.5 Block errors................................................................................................................................... 463
J.6 Modes........................................................................................................................................... 464
J.7 Alarm detection.............................................................................................................................464
J.8 Advanced features.........................................................................................................................465
J.9 Configure the AI block................................................................................................................... 466
Appendix K Rosemount 5300 with HART® to Modbus® Converter.................................................473
K.1 Safety messages...........................................................................................................................473
K.2 Introduction.................................................................................................................................474
K.3 Workflow for commissioning a transmitter with Modbus protocol............................................... 475
K.4 Common Modbus® host configuration.........................................................................................476
K.5 Specific Modbus® host configuration............................................................................................480
Contents Reference Manual
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viii Rosemount 5300 Level Transmitter

1 Introduction
1.1 Using this manual
This manual provides installation, configuration and maintenance information for the
Rosemount™ 5300 Level Transmitter.
Transmitter overview contains an introduction to theory of operation a and description of
the transmitter. Information on applications, process and vessel characteristic, and a
probe selection guide are also included.
Mechanical installation contains mounting considerations and mechanical installation
instructions.
Electrical installation contains electrical installation instructions.
Configuration provides instructions on configuration of the transmitter using a handheld
communicator, the Rosemount Radar Master software, AMS Device Manager, and
DeltaV™.
Operation contains operation techniques such as viewing measurement data and display
functionality.
Service and troubleshooting provides troubleshooting techniques for the most common
operating problems, as well as diagnostic and error messages, and service instructions.
Safety Instrumented Systems (4-20 mA only) contains identification, commissioning,
maintenance, and operations information for safety-certified transmitter used in Safety
Instrumented Systems (SIS) applications.
Specifications and reference data supplies reference and specification data, as well as
ordering information.
Product certifications contains hazardous locations certifications and approval drawings.
Configuration parameters provides extended information about the configuration
parameters.
Advanced configuration provides instructions on how to use the functions Dynamic Vapor
Compensation, Signal Quality Metrics, and Probe End Projection.
Remote mounting contains mechanical installation instructions and configuration for
remote housing.
Level Transducer Block describes the operation and parameters of the Level transducer
block.
Register Transducer Block describes the operation and parameters of the register
transducer block.
Advanced Configuration Transducer Block describes the operation and parameters of the
advanced configuration transducer block.
Resource Transducer Block describes the operation and parameters of the resource
transducer block.
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Analog-Input Block describes the operation and parameters of the analog input transducer
block.
Rosemount 5300 with HART to Modbus Converter describes the operation of the HART®
to Modbus® Converter (HMC).
1.2 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration. The product
and packaging should be disposed of in accordance with local and national legislation.
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10 Rosemount 5300 Level Transmitter

2 Transmitter overview
2.1 Theory of operation
The Rosemount™ 5300 Level Transmitter is a smart, two-wire continuous level transmitter
based on Time Domain Reflectometry (TDR) principles. Low power nano-second-pulses
are guided along an immersed probe. When a pulse reaches the surface, part of the energy
is reflected back to the transmitter, and the time difference between the generated and
reflected pulse is converted into a distance, which calculates the total level or interface
level (see Figure 2-1).
The reflectivity of the product is a key parameter for measurement performance. The
reflection intensity depends on the dielectric constant of the product. Media with a high
dielectric constant gives better reflection (signal amplitude) and a longer measuring
range.
Signal amplitude thresholds are used to separate the measurement signal from disturbing
echoes and noise. The dielectric constant of the product is used for setting the
automatically calculated amplitude thresholds. See Adjusting thresholds for more
information about threshold principle.
For interface measurements the dielectric constant of the upper product is essential for
calculating the interface level.
Figure 2-1: Measurement Principle
$%&'(
A. Signal amplitude
B. Time
C. Reference pulse
D. Level
E. Interface level
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Reference Manual 11

2.2 Application examples
The Rosemount 5300 Level Transmitter series is suited for aggregate (total) level
measurements on most liquids, semi-liquids, solids, and liquid/liquid interfaces.
Guided microwave technology offers the highest reliability and precision to ensure
measurements are virtually unaffected by temperature, pressure, vapor gas mixtures,
density, turbulence, bubbling/boiling, low level, varying dielectric media, pH, and
viscosity.
Guided wave radar technology in combination with advanced signal processing makes the
Rosemount 5300 Level Transmitters suitable for a wide range of applications:
Boiling conditions with vapor and turbulence
The Rosemount 5300 Level Transmitter works well in boiling conditions with vapor and
turbulence. If there are disturbing objects in the vicinity of the transmitter, the coaxial
probe is particularly suitable.
Separators, accumulators, and production tanks
The Rosemount 5302 measures both level and interface level in a separator tank.
5301
Oil
Oil
Water
5302
Chamber applications
The Rosemount 5300 Level Transmitter is well suited for chamber applications, such as
distillation columns.
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12 Rosemount 5300 Level Transmitter

Waste tanks and sump pits
The Rosemount 5300 Level Transmitter is a good choice for underground tanks. It is
installed on the top of the tank with the radar pulse concentrated near the probe. It can be
equipped with probes that are unaffected by high and narrow openings or nearby objects.
Ammonia, LNG and LPG tanks
Guided wave radar technology provides reliable measurements in ammonia, LNG and LPG
tanks.
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Solids measurement
Rosemount 5303, with a flexible single lead probe, is the solution for solids, powders and
granules. It measures independently of dust, angled surfaces etc.
High-pressure saturated steam applications
The Rosemount 5300 Level Transmitter with Dynamic Vapor Compensation will
automatically compensate for dielectric changes in high pressure steam applications and
maintain the level accuracy.
2.3 Components of the transmitter
The Rosemount Level Transmitter has an aluminum or stainless steel (SST) transmitter
housing containing advanced electronics and software for signal processing. SST housing
is preferred for harsh environment applications, such as off-shore platforms or other
locations where the housing can be exposed to corrodents, such as salt solutions and
caustics.
The radar electronics produces an electromagnetic pulse which is guided by the probe. It
comes with flange, threaded or Tri Clamp process connection.
There are different probe types available for various applications: rigid twin lead, flexible
twin lead, rigid single lead, segmented rigid single lead, flexible single lead, coaxial and
large coaxial.
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14 Rosemount 5300 Level Transmitter

Figure 2-2: Transmitter Components
%'&)3$*+(,-./0
1
2
A. Cable entry: ½-in. NPT; Optional adapters: M20, eurofast®, minifast®
B. Radar electronics
C. Flanged process connections
D. Probe
E. Dual compartment housing
F. Threaded process connections
G. BSPP (G)
H. NPT
I. Flexible single lead with weight
J. Rigid single lead
K. Flexible twin lead with weight
L. Rigid twin lead
M. Coaxial
N. Large coaxial
O. Segmented rigid single lead probe
P. HTHP version
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Reference Manual 15

2.3.1 Remote housing components
Remote housing allows for the transmitter head to be mounted separately from the
probe.
Figure 2-3: Remote Housing Components
%)%$&'(
A. Dual compartment housing
B. Cable remote connection
C. U-bolt
D. Bracket
E. Clamping brackets
F. M50 nut
2.4 System integration
The Rosemount 5300 Level Transmitter is loop-powered, and it uses the same two wires
for both power supply and output signal. The output is a 4-20 mA analog signal
superimposed with a digital HART®, FOUNDATION™ Fieldbus, or Modbus® signal.
By using the optional Rosemount 333 HART Tri-Loop™, the digital HART signal can be
converted into three additional 4-20 mA analog signals. With the HART protocol,
multidrop configuration is possible. In this case, communication is restricted to digital,
since current is fixed to the 4 mA minimum value.
The transmitter can be combined with the Emerson Wireless 775 THUM™ Adapter to
wirelessly communicate HART data with IEC 62591 (WirelessHART®) technology.
In addition, the transmitter can be connected to a Rosemount 751 Field Signal Indicator
for 4-20 mA / HART, a Rosemount 752 Remote Indicator for FOUNDATION Fieldbus, or it can
be equipped with an integral display.
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16 Rosemount 5300 Level Transmitter

The transmitter can easily be configured using a handheld communicator or a PC with the
Rosemount Radar Master software. Rosemount 5300 Level Transmitters can also be
configured with the AMS Suite and DeltaV™ software, and other tools supporting
Electronic Device Description Language (EDDL) functionality.
Figure 2-4: HART System Architecture
$%&'()*+,-
A. Integral display
B. Rosemount 5300 Level Transmitter
C. 4-20 mA/HART
D. Rosemount 751 Field Signal Indicator
E. Handheld communicator
F. 3 x 4-20 mA
G. Rosemount 333 HART Tri-Loop
H. HART modem
I. Rosemount Radar Master or AMS Suite
J. DCS
Note
For HART communication, a minimum load resistance of 250 Ohm within the loop is
required.
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Reference Manual 17

Figure 2-5: FOUNDATION Fieldbus System Architecture
$&'(*.-/%),+
A. Handheld communicator
B. Host/DCS system (e.g. DeltaV)
C. Rosemount 5300
D. Rosemount 5400
E. Rosemount 5600
F. Maintenance
G. Display
H. H2 - High speed field bus
I. H1 - Low speed field bus
J. Fieldbus modem
K. PC with Rosemount Radar Master
L. Max cable length: 6200 ft. (1900 m)
Note
Intrinsically safe installations may allow fewer devices per I.S. barrier due to current
limitations.
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18 Rosemount 5300 Level Transmitter

Figure 2-6: HART to Modbus System Architecture
$'&),(+*%
A. Rosemount 5300
B. Power
C. Handheld communicator
D. Modbus, Levelmaster Emulation/RS-485
E. HART modem
F. PC 5300 Setup in Rosemount Radar Master
G. Control System
H. RS-232/RS-485 Converter
I. PC 5300 Setup in Rosemount Radar Master via Tunneling
2.5 Probe selection guide
The following guidelines should be used to choose the appropriate probe for the
Rosemount 5300 Level Transmitter:
Table 2-1: Probe Selection Guide. G=Good, NR=Not Recommended, AD=Application Dependent (consult
factory)
Rigid single
lead,
segmented
rigid single
lead
Flexible
single lead
Coaxial Large
coaxial
Rigid twin
lead
Flexible
twin lead
Measurements
Level G G G G G G
Interface (liquid/liquid) G G G G G G
Process medium characteristics
Changing density G G G G G G
Changing dielectric(1) G G G G G G
Wide pH variations G G G G G G
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Table 2-1: Probe Selection Guide. G=Good, NR=Not Recommended, AD=Application Dependent (consult
factory) (continued)
Rigid single
lead,
segmented
rigid single
lead
Flexible
single lead
Coaxial Large
coaxial
Rigid twin
lead
Flexible
twin lead
Pressure changes G G G G G G
Temperature changes G G G G G G
Condensing vapors G G G G G G
Bubbling/boiling surfaces G AD G G G G
Foam (mechanical
avoidance)
NR NR AD AD NR NR
Foam (top of foam
measurement)
AD AD NR AD AD AD
Foam (foam and liquid
measurement)
AD AD NR AD AD AD
Clean liquids G G G G G G
Liquid with very low
dielectric constants, see
also Table A-3.
G G(2) G G G G(2)
Coating/sticky liquids AD(3) AD NR AD NR NR
Viscous liquids AD(3) G NR AD AD AD
Crystallizing liquids AD AD NR AD NR NR
Solids, granules, powders AD G NR NR NR NR
Fibrous liquids G G NR AD NR NR
Tank environment considerations
Probe is close (<12 in./30
cm) to tank wall /
disturbing objects
AD AD G G G G
Probe might touch tank
wall, nozzle or disturbing
objects
NR NR G G NR NR
Turbulence G AD G G G AD
Turbulent conditions
causing breaking forces
NR AD NR AD NR AD
Tall, narrow nozzles AD AD G G AD AD
Angled or slanted surface
(viscous or solids
materials)
G G NR AD AD AD
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20 Rosemount 5300 Level Transmitter