EMPERO EMP.DTG.50 User manual

1
TILTING PAN (GAS)
Kasap Tip Dik Buzdolapları
CONTENTS
A GENERAL INFORMATION Page 2
A1 PRODUCT DESCRIPTION Page 3
A2 TECHNICAL INFORMATION Page 3
A3 TRANSPORTATION Page 3
A4 UNPACKING Page 4
B INSTALLATION Page 4
C SAFETY INSTRUCTIONS Page 5
D OPERATION Page 6
E CLEANING & MAINTENANCE Page 7
F TROUBLESHOOTING Page 8
G INJECTOR CHANGE AND GAS SETTING Page 9
H GAS CONNECTION IMAGES Page 10
I SPARE PART LIST- EXPLODING DRAWING Page 12

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TILTING PAN (GAS)
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A GENERAL INFORMATION
Before installing the appliance, read operation and maintenance instructions
carefully.Wrong installation and part changing may damage the product or may cause
injury on people.These are not in our company’s responsibility to damage the
appliance intentionally,negligence,detriments because of disobeying instructions and
regulations,wrong connections.Unauthorized intervention to appliance invalidates the
warranty.
1. This instruction manual should be kept in a safe place for future reference.
2. Installation should be made in accordance with ordinances and security rules of
that country by a qualified service personnel.
3. This appliance has to be used by trained person.
4. Please turn off the appliance immediately in the event of malfunction or failure.The
appliance should be repaired only by authorized service personnel.Please demand
original spare part.

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TILTING PAN (GAS)
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A1 PRODUCT DESCRIPTION
*The Professional Tilting Pans ,that provides high efficiency has been designed to be used in
industrial kitchens.
Product Code
Dimensions (mm)
Weight (kg)
Packaging
Dimensions (mm)
EMP.DTG.50
800x730x850
125
900x960x1150
EMP.DTG.80
800x900x850
145
820X1020X1040
EMP.DTG.120
1200x900x850
215
1330x1170x1150
A2 TECHNICAL INFORMATION
Product Code
Capacity (lt)
Power
(KW)
Gas
Consumption
(NG)
Gas
Consumption
(LPG)
EMP.DTG.50
50
13
0,8 m³/h
0,6 kg/h
EMP.DTG.80
80
21
1,0 m³/h
0,7 kg/h
EMP.DTG.120
120
30
1,1 m³/h
0,8 kg/h
A3 TRANSPORTATION
*This appliance can not be moved by hand from area to area.It must be moved on pallet with
forklift truck.

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TILTING PAN (GAS)
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A4 UNPACKING
*Please unpack the package according to the security codes and ordinances of current
country and get rid from the pack.Parts which contacts with food are produced by stainless
steel.All plastic parts are marked by material’s symbol.
*Please check that all the parts of appliance had come completely and if they are damaged or
not during the shipping.
B INSTALLATION
*Please place the product to straight and sturdy ground,please take necessary steps against
possibility of overturn.
*Technician who will serve for installation and service for the appliance must be professional
on this subject and must have installation and service licenses by the company.
*Connection to Gas Fitment must be done by authorized person.
*The area where the appliance is must have enough ventilation and vent-hole.
*The appliance must be connected correctly according to local and national gas standards of
your country.
*The appliance gas entrances are indicated with ‘’G’’ label on the body.
*Connection to gas fitment must be done with suitable diameter metal flex pipe and spheric
valve.The spheric valve must be immobilized to a place that is far away from heat and
accessible during the danger.After gas entrance connection done,gas leakages must be
checked.
*According to the datas on appliance information plate,gas and pressure must be adjusted.If
the gas type that is adjusted is not the suitable with gas type that is at installation place,apply
the instructions that is about adjustment of different gas type. (Event :G)
*If the location where tilting pans placed is covered with nonflammable heat insulation
material,the distance between them must be 5 cm.Otherwise it should be at least 20 cm.The
appliance shouldn’t be operated under chimney hood.

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TILTING PAN (GAS)
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C SAFETY INSTRUCTIONS
*Do not use the appliance in insufficient lighted place.
*Do not touch the moving attachments while the appliance operates.
*Do not install the appliance in the presence of flammable or explosive materials.
*Do not operate the appliance when the machine is empty.
*Do not load so less or more than appliance’s capacity.
*Do not attempt to use the appliance without suitable protective equipments.
*Because of any reason if there is a fire or flame flare where the appliance is
used,turn off all gas valves and electric contactor switch quickly and use fire
extinguisher .Never use water to extinguish the fire.
*If there is gas leakage where the appliance is, .do not fire absolutely and do not use
electric.
*Definitely do not allow to check the sealing with flame.
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TILTING PAN (GAS)
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D OPERATION
*Control Panel;
A : OFF position
B: Lighter position
C : Heat setting button
D : Lighter
E : Flame observing hole
F : Water valve
G : Lifting Ring
*Operating;
•According to type of use,make gas entrance connection from behınd the grill.Because the
machine is operated with LPG and NG.
•Turn on the gas valves.
•Press the button at Pilot position before firing to remove the air from gas fitment during
first operation.
•Press the appliance’s gas control valve slowly and turn it to left.Provide the gas flow to
the pilot by keeping it pressed.
•Fire the pilot.
•In order to see the pilot and the flame at burner,observe it from flame observation hole
that is at the appliance’s front panel.
•After the pilot is fired,provide the burner to burn by turning gas control valve to clockwise.
•Provide the cooking pan to be placed smoothly.
•Get ready the materials that are desired to be cooked,before the operation.
•Put the materials on the pan and start to cook.
•Add water to cooked food through the upper tap of the pan.
•Close the appliance’s lid.
•Provide the pan to be at side position and evacuate the cooked foods.
•After the operation is completede,turn off the gas valve.

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TILTING PAN (GAS)
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E CLEANING & MAINTENANCE
➢CLEANING AND MAINTENANCE AFTER EVERY USE
•Turn off the gas connection before cleaning.
•Clean the outer surface of the appliance,cooking pan and lid with a moist cloth.
•Do not use abrasive cleaning chemicals as these can leave harmful residues.
•Do not wash the appliance with pressure water.
•Do not clean the appliance with a materials that may damage chrome material.
•Pay attention the pilot group not to contact with water during use and cleaning.
➢PERIODIC CLEANING AND MAINTENANCE
•Maintenance should be done by qualified person.
•These parts ; Gas storage,pilot,thermocouples,taps,burner,lighter and spark plug.
cable are not maintained so they need to be changed when they have error.
•Check the gas connection hoses in periodic time.If there is slit,hole..etc,change the
hoses.
•Ventilate the area where the device is in periodic times.

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TILTING PAN (GAS)
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F TROUBLESHOOTING
THE APPLIANCE DOESN’T OPERATE
1. Check if the gas connection is done or
not.
2. If there is no gas entrance to pilot,the
appliance is not operated.
3. Check if the injector holes are opened or
not.
4. If the hoses that have gas entrance lose
gas due to slit,hole.etc.,the appliance is
not operated.
THE MEATS ARE NOT COOKED WELL
1. Check if it is operated at suitable gas
setting or not.
2. Do not overload the cooking pan.
THE APPLIANCE STOPPED
1. The appliance’s thermostat control stops
the gas automatically,when it reaches
desired temperature.
2. If the flame is out involuntarily during the
operation,safety valve will stop the gas
automatically through the agency of
thermostat.
•If cooking at tilting pans is not done at suitable quality
•If any function of security doesn’t work
➢Do not use the appliance.
*If these problems are still going on,contact with our authorized services.

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TILTING PAN (GAS)
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G INJECTOR CHANGE AND GAS SETTING
GAS TILTING PANS BURNER-INJECTOR CHANGE CHART
Gas Group
Gas
DTG.50
DTG.80
DTG.120
Injector mm
Injector mm
Injector mm
2
G20
2,5
3
3,5
G25
2,5
3
3,5
3
G30
30 mbar
1,40
2,5
2,5
50 mbar
1,40
2,5
2,5
G31
37 mbar
1,40
2,5
2,5
50 mbar
1,40
2,5
2,5
Change of Burner Injector
1. Rip off the injector at the entrance of burner with a suitable tool.
2. Change A injector by paying attention to the datas at chart with suitable injector.
(Image 1)
3. Adjust the burner entrance setting (F) by loosening ‘B’ bolt and moving the valve to
forward-back. (Image 2)
4. Change C injector by paying attention to the datas at chart with suitable injector.For
this it is enough to take off ‘D’ fitting and pull the gas pipe to down. (Image 3)

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TILTING PAN (GAS)
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H GAS CONNECTION IMAGES
Image 2
Image 1

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TILTING PAN (GAS)
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H GAS CONNECTION IMAGES
Image 3

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TILTING PAN (GAS)
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I SPARE PART LIST-EXPLODING DRAWING

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TILTING PAN (GAS)
Kasap Tip Dik Buzdolapları
I SPARE PART LIST-EXPLODING DRAWING
PRODUCT CODE: EMP.DTG.50
NO
PRODUCT NAME
P.CODE
1
BASE FRAME
Y.EMP.DTG.50.001
2
FEET
Y.EMP.DTG.50.002
3
LID
Y.EMP.DTG.50.003
4
HANDLE
Y.EMP.DTG.50.004
5
LID LIFTING MECHANISM
Y.EMP.DTG.50.005
6
TAP
Y.EMP.DTG.50.006
7
LIGHTER
Y.EMP.DTG.50.007
8
BUTTON
Y.EMP.DTG.50.008
9
GAS TAP
Y.EMP.DTG.50.009
10
ADJUSTMENT HANDLE
Y.EMP.DTG.50.010
11
BURNER
Y.EMP.DTG.50.011
12
SPARKING PLUG+CABLE
Y.EMP.DTG.50.012
13
INJECTOR GROUP
Y.EMP.DTG.50.013
14
PILOT
Y.EMP.DTG.50.014
15
THERMO PART
Y.EMP.DTG.50.015
16
PAN
Y.EMP.DTG.50.016
17
YELLOW NUT
Y.EMP.DTG.50.017
18
SHAFT
Y.EMP.DTG.50.018
19
BEARING BLOCK
Y.EMP.DTG.50.019
20
FLEX HOSE 100CM
Y.EMP.DTG.50.020
21
BUTTON BUFFER
Y.EMP.DTG.50.021
22
GAS TANK
Y.EMP.DTG.50.022
23
AUTOMATIC TAP
Y.EMP.DTG.50.023

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TILTING PAN (GAS)
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I SPARE PART LIST-EXPLODING DRAWING
PRODUCT CODE: EMP.DTG.80
NO
PRODUCT NAME
P.CODE
1
BASE FRAME
Y.EMP.DTG.80.001
2
FEET
Y.EMP.DTG.80.002
3
LID
Y.EMP.DTG.80.003
4
HANDLE
Y.EMP.DTG.80.004
5
LID LIFTING MECHANISM
Y.EMP.DTG.80.005
6
TAP
Y.EMP.DTG.80.006
7
LIGHTER
Y.EMP.DTG.80.007
8
BUTTON
Y.EMP.DTG.80.008
9
GAS TAP
Y.EMP.DTG.80.009
10
ADJUSTMENT HANDLE
Y.EMP.DTG.80.010
11
BURNER
Y.EMP.DTG.80.011
12
SPARKING PLUG+CABLE
Y.EMP.DTG.80.012
13
INJECTOR GROUP
Y.EMP.DTG.80.013
14
PILOT
Y.EMP.DTG.80.014
15
THERMO PART
Y.EMP.DTG.80.015
16
PAN
Y.EMP.DTG.80.016
17
YELLOW NUT
Y.EMP.DTG.80.017
18
SHAFT
Y.EMP.DTG.80.018
19
BEARING BLOCK
Y.EMP.DTG.80.019
20
FLEX HOSE 100CM
Y.EMP.DTG.80.020
21
BUTTON BUFFER
Y.EMP.DTG.80.021
22
GAS TANK
Y.EMP.DTG.80.022
23
AUTOMATIC TAP
Y.EMP.DTG.80.023

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TILTING PAN (GAS)
Kasap Tip Dik Buzdolapları
I SPARE PART LIST-EXPLODING DRAWING
PRODUCT CODE: EMP.DTG.120
NO
PRODUCT NAME
P.CODE
1
BASE FRAME
Y.EMP.DTG.120.001
2
FEET
Y.EMP.DTG.120.002
3
LID
Y.EMP.DTG.120.003
4
HANDLE
Y.EMP.DTG.120.004
5
LID LIFTING MECHANISM
Y.EMP.DTG.120.005
6
TAP
Y.EMP.DTG.120.006
7
LIGHTER
Y.EMP.DTG.120.007
8
BUTTON
Y.EMP.DTG.120.008
9
GAS TAP
Y.EMP.DTG.120.009
10
ADJUSTMENT HANDLE
Y.EMP.DTG.120.010
11
BURNER
Y.EMP.DTG.120.011
12
SPARKING PLUG+CABLE
Y.EMP.DTG.120.012
13
INJECTOR GROUP
Y.EMP.DTG.120.013
14
PILOT
Y.EMP.DTG.120.014
15
THERMO PART
Y.EMP.DTG.120.015
16
PAN
Y.EMP.DTG.120.016
17
YELLOW NUT
Y.EMP.DTG.120.017
18
SHAFT
Y.EMP.DTG.120.018
19
BEARING BLOCK
Y.EMP.DTG.120.019
20
FLEX HOSE 100CM
Y.EMP.DTG.120.020
21
BUTTON BUFFER
Y.EMP.DTG.120.021
22
GAS TANK
Y.EMP.DTG.120.022
23
AUTOMATIC TAP
Y.EMP.DTG.120.023