Endress+Hauser Turbimax CUS51D Manual

TI00461C/07/EN/14.12
71159923
Technical Information
Turbimax CUS51D
Sensor for turbidity and solids content
Installation and immersion sensor for low, middle and high turbidity and
solids concentrations
Application
Turbimax CUS51D is a sensor for all applications of wastewater
treatment.
• Turbidity measurement in the outlet
• Suspended solids in the activated sludge basin and in the
recirculation
• Suspended solids in the sludge treatment
• Filterable solids in the outlet
Your benefits
• All sensor principles (90°, 135° and four-beam pulsed light)
are included in the sensor head and allow optimal adaption to
the measurement task.
• The sensor is factory-calibrated (basis formazine). All
selectable applications (e.g. activated sludge) are precalibrated
and allow quick and easy commissioning.
• Standardized communication (Memosens technology) allows
"plug and play".
• Intelligent sensor - all characteristics and calibration values
are stored in the sensor.
• Calibrations provided by the customer with up to 5 points -
realizable in lab or on site.

Turbimax CUS51D
2Endress+Hauser
Function and system design
Measuring principle For turbidity measurement a light beam is sent through the medium and is diverted from its original direction
by optically denser particles, e.g. solid matter particles. This process is also called scattering.
The impinging light will be scattered in different angles. Two angles are of interest in this matter:
• The scattered light in the 90° direction is less influenced by the size of the particles.
• The scattered light in the 135° direction gives enough information also at a high number of particles.
a0012986
Principle operating mode of the turbidity sensor
1 Light source
2 135° light receiver
3 90° light receiver
If only a small number of particles is in the medium, most of the light will be scattered to the 90° channel and
less light will be scattered to the 135° channel. When the number of particles increases the relationship will
change (more light scattered to the 135° channel, less light scattered to the 90°channel).
a0013158
Signal distribution depending on the number of particles
Ir Relative intensity
a0013159
Deflection of the light
1
2
3
4
Light source
Light beam
particle
Scattered light
1
2
3
4
4
4
90°
135°
123
1
Ir
FNU
90°
135°

Turbimax CUS51D
Endress+Hauser 3
Sensor design The turbidity sensor CUS51D is equipped with two independing sensor units that are arranged in parallel. The
application-specific analysis of both signals results in stable measured values.
a0012966
Arrangement of the light souces and the light receivers
1,2 Light sources 1 and 2
3,5 135° light receivers
4,6 90° light receivers
This allows the optimal turbidity and suspended solids measurement:
• For low turbidity values preferably the 90° channel is used.
• For average and high turbidity values and for suspended solids measurement the 135° channel is used.
• The dual sensor technology allows operation with a large range of soiling compensation, e.g. suspended
solids measurement in the activated sludge basin (basis: four-beam pulsed light).
Based on the chosen application the appropriate model is used automatically inside the sensor.
Note!
The available sensor types differ in their measuring ranges and therefore in the selection of the available
applications.
Measurement methods Four-beam pulsed light method
The method is based on two light sources and four light receivers. Long-life LEDs are used as monochromatic
light sources. To eliminate interference from extraneous light sources, these LEDs are pulsed.
Two measuring signals are detected at the four light receivers. The eight measuring signals are processed in the
sensor and are converted into turbidity units and solids concentrations.
The four-beam pulsed light method compensates the sensor soiling as well as the wearing of the optical
components.
The number of the used signals depends on the application.
a0012987
Four-beam pulsed light method
S1S2Light sources
E90 90° channel light-receiver
E135 135° channel light-receiver
12
3
4
5
6
S1E1-135
E2-135
S2
E1-90
E2-90

Turbimax CUS51D
4Endress+Hauser
90° scattered light method
The measurement uses a wavelength of 860 nm like described in ISO 7027 / EN 27027.
The transmitted light beam is scattered by the solid matter particles in the medium. The scattered beams are
detected by scattered light receivers which are arranged at an angle of 90 ° to the light sources. The turbidity
of the medium is determined by the amount of the scattered light.
135° backscattered light method
The transmitted light beam is scattered by the solid matter particles in the medium. The backscattered beams
are detected by scattered light receivers, which are arranged next to the light sources. The turbidity of the
medium is determined by the amount of backscattered light.
This method is used to measure high turbidity values.
Sensor monitoring The optical signals are continuously monitored und checked for plausibility
Discrepancies are reported via error messages by the transmitter.
The sensor check system of the Liquiline M reports the following failure conditions:
• Implausible high or low measuring values
• Disturbed controlling due to erroneous measuring values
a0013168
Principle of the 90° scattered light method
S = Light source
E = Light receiver
P = Particle
a0013304
Principle of backscattered light method
I0= Intensity of transmitted light
IS= Intensity of backscattered light
A = Geometric factor
C = Concentration
P = Particle
f(α) = Angle dependence
S
E
a
P
S1
E1P
I0
IS
a
I =I ·C·A·f( )
s0 a

Turbimax CUS51D
Endress+Hauser 5
Applications
* compensation of contamination with four-beam pulsed light
Measuring system A complete measuring system comprises:
• Turbidity sensor Turbimax CUS51D
• Transmitter Liquiline
• Assembly:
– Assembly Flexdip CYA112 and holder system Flexdip CYH112 or
– Retractable assembly , e.g. Cleanfit CUA451
a0012965
Measuring system with immersion assembly (example)
Model name Application Unit Compensation*
Formazine Process water, sewage treatment plant outlet FTU / FNU
Kaolin Filterable solids, process water, sewage treatment plant
outlet, activated sludge in low concentration
mg/l ; g/l;
ppm; %
SiO2SiO2, mineralic solids (sands) g/l; ppm; % X
TiO2TiO2, (white medium) g/l; ppm; % X
Activated sludge Activated sludge basin and comparable medium g/l; ppm; % X
Excess sludge Excess sludge, primary sludge, thickened sludge g/l; ppm; % X
Digested sludge Digested sludge, black - homogeneous g/l; ppm; %
1
2
3
1
4
5
1 Holder system Flexdip CYH112 4 Assembly Flexdip CYA112
2 Transmitter Liquiline 5 Turbidity sensor Turbimax CUS51D
3 Weather protection roof

Turbimax CUS51D
6Endress+Hauser
a0013334
Measuring system with immersion assembly (example)
2
3
5
4
1
1 Transmitter Liquiline 4 Assembly Flexdip CYA112
2 Weather protection roof 5 Turbidity sensor Turbimax CUS51D
3 Holder system Flexdip CYH112
a0012964
Measuring system with retractable assembly (example)
1 Turbidity sensor Turbimax CUS51D
2 Transmitter Liquiline
3 Retractable assembly Cleanfit CUA451
4 Flow direction
1
3
4
2

Turbimax CUS51D
Endress+Hauser 7
a0013386
Measuring system with immersion assembly and chain holder system
1
2
3
1
4
5
4
1 Holder system Flexdip CYH112 4 Assembly Flexdip CYA112
2 Transmitter Liquiline CM44x 5 Turbidity sensor Turbimax CUS51D
3 Weather protection roof

Turbimax CUS51D
8Endress+Hauser
Input
Measuring variables Turbidity
Solids content
Temperature
Measuring range
Note!
Measuring range of solids content:
For solids the achievable measuring ranges are depending of the actual medium and can deviate from the
recommended operating ranges. Nonhomogeneous media produce fluctuations in measured values and restrict
the measuring range.
Power supply
The sensor will be connected to the transmitter as follows:
• With the M12 plug (version CUS51D-xxxxBxxx) or
• the fixed cable has to be connected to the terminal as follows (version CUS51D-xxxxAxxx):
a0012460
Sensor connection
The maximum cable length is 100 m (328 ft).
CUS51D-**C1 Application
Turbidity 0 to 4000 FNU
display range up to 9999 FNU
Formazine
Solids content 0 to 4 g/l Kaolin, filterable solids
Temperature -20 to +80 °C (-4 to +176 °F)
CUS51D-**D1
Turbidity 0 to 4000 FNU
display range up to 9999 FNU
Formazine
Solids content 0 to 300 g/l Solids content according to chosen
0 to 30 % application (see list)
Temperature -20 to +80 °C (-4 to +176 °F)

Turbimax CUS51D
Endress+Hauser 9
Performance characteristics
Maximum measured error
Wavelength 860 ± 30 nm
Factory calibration FNU, FTU and solids concentration according to the application table
Standard: 3 points
Applications The sensor is factory calibrated in the application "formazine" and hereof derived for "kaolin filterable solids)".
Further precalibrated applications are optimized for the corresponding medium.
The calibration can be performed up to 5 points.
Note!
For solids the achievable measuring ranges are depending of the actual medium and can deviate from the
recommended operating ranges. In this case a 3-point-calibration is recommended.
Drift Thanks to electronic control the sensor works drift compensated in a wide range.
Limit of detection
Turbidity < 2% of the measured value or 0.1 FNU (the respectively larger value is valid)
Solids < 5 % of the measured value or 1 % of full scale ( the respectively larger value is valid); valid
for sensors in the calibrated measuring range
Application Recommended working ranges CUS51D-
C1 D1
Factory calibration formazine 0 to 4000 FNU X X
Factory calibration kaolin 0 to 4 g/l X X
Application SiO25 to 100 g/l X
Application titanium dioxide 0.2 to 150 g/l X
Application activated sludge 0.5 to 15 g/l X
Model return sludge 3 to 50 g/l X
Application digested sludge / ooze 5 to 100 g/l / 300 g/l X
Application Measuring range Limit of detection
Formazine
0 to 50 FNU 0.006 FNU
0 to 9999 FNU 0.4 FNU
Kaolin 0 to 4000 mg/l 0.85 mg/l

Turbimax CUS51D
10 Endress+Hauser
Installation conditions
Installation instructions Mounting applications:
• with retractable assembly Cleanfit W CUA451
• with wastewater assembly Flexdip CYA112 and holder system Flexdip CYH112
• with flow assembly Flowfit CYA251
a0013009
Installation with retractable assembly
Arrow 1 shows the flow direction.
The installation angle αmust not exceed 90°.
The recommended installation angle is 75°.
The optical windows of the sensor have to be aligned parallel to
the flow direction (α= 90°) or face the flow direction
(α< 90°).
For manual insertion/retraction of the assembly the medium
pressure may not exceed 2 bar (29 psi).
a0013010
Installation with wastewater assembly
The arrow shows the flow direction.
The installation angle is 45° (recommended) or 90°.
If you use the sensor in open basins, install the sensor in a way
no bubbles can build up around the optical windows.
If you use the sensor in strong aerated basins install the sensor
in an installation angle of 90° to minimize the influence of
bubbles.
a0015169
Installation with flow assembly CYA251
The installation angle is 90°.
a
1

Turbimax CUS51D
Endress+Hauser 11
Pipe installation The following figure illustrates various installation positions in pipes and indicates whether they are permitted
or not.
a0013011
Orientation and installation positions (with retractable assembly CUA451)
• The pipeline diameter must be at least 100 mm (4") if reflective materials (e.g. stainless steel) are used. An
onsite calibration is recommended.
• Install the sensor in places with uniform flow conditions.
• The best installation location is in the ascending pipe (it. 1). Installation is also possible in the horizontal pipe
(it. 5).
• Do not install the sensor in places where air may collect or foam bubbles form (it. 3) or where suspended
particles may settle (it. 2).
• Avoid installation in the down pipe (it. 4).
• Turbidity measurement < 200 FNU will result in erroneous measuring results due to backscattering of pipe
wall. Therefore a multipoint calibration is recommended.
• Avoid installations behind pressure reduction steps which can outgas.
Environment
Ambient temperature -20 to 60 °C (-4 to 140 °F)
Storage temperatur -20 to 70 °C (-4 to 158 °F)
Ingress protection IP 68 (test conditions: 1 m (3.3 ft) water column during 60 days, 1 mol/l KCl)
Process
Process temperature -5 to 50 °C (23 to 120 °F)
max. 80 °C (175 °F) short term(1 h)
Process pressure 0.5 to 10 bar (7 to 145 psi) absolute
Minimum flow No minimum flow required.
Make sure that there is a sufficient turbulence for solids with a tendency to sedimentation.
4
5
2
2
1
3
3

Turbimax CUS51D
12 Endress+Hauser
Mechanical construction
Dimensions
a0013179
Dimensions
Cleaning system
Weight approx. 0.7 kg (1.5 lbs) without cable
Materials
Process connections G1 and NPT ¾''
mm (inch)
40
(1.57)
NPT “¾
G1
69 (2.72)
194 (7.64)
12 (0.47)
20
(0.79)
14.5 (0.57)
a0013259
CUS51D with cleaning system
Cleaning system with pressurized air
Consumption: 50 l/min (13.2 gal/min)
Primary pressure: 1.5 to 2 bar (22 to 30 psi)
Connection: 6/8 mm or 6.35 mm (¼")
Sensor Stainless steel 1.4404 (AISI 316 L) or
Stainless steel 1.4571 (AISI 316 L)
Optical windows Sapphire
O-rings EPDM

Turbimax CUS51D
Endress+Hauser 13
Certificates and approvals
EMC compatability Interference emission and interference immunity complies with EN 61326: 2005, Namur NE 21:2007
Ordering information
Order code To get to the product page enter the following address into your browser:
www.products.endress.com/cus51d
1. You can choose from the following options on the product page located on the right:
2. Click "Configure this product".
3. The configurator opens in a separate window. You can now configure your device and receive the
complete order code that applies for the device.
4. Afterwards, export the order code as a PDF or Excel file. To do so, click the appropriate button at the top
of the page.
Product structure The following product structure represents the status of printing. You can create a complete and valid
order code on the Internet using the configurator tool.
Note!
To complete your order code, simply add the accessories code to the end of order code. If you have any
questions, please contact your local sales office.
Scope of delivery The scope of delivery comprises:
• 1 sensor Turbimax CUS51D in the ordered version
• 1 Operating Instructions BA461C/07/en
Approval
AA Non-harzadous area
Application, measuring range
C1 Process water
D1 Process water; solids
Adaption cable
A Fixed cable, crimp sleeves
B Fixed cable, M12-plug
Cable length
2 3 m (9.9 ft)
3 7 m (23 ft)
4 15 m (49.2 ft)
CUS51D- order code
Accessories code Accessories mounted
IA Air cleaning, 6/8 mm
IB Air cleaning, 6.35 mm (1/4")

Turbimax CUS51D
14 Endress+Hauser
Accessories
Assemblies Retractable assembly Cleanfit CUA451
• Retractable assembly with ball valve; for turbidity sensors; material: stainless steel
• Ordering per product structure (--> Online configurator, www.products.endress.com/cua451)
• Technical Information TI00369C/07/EN
Wastewater assembly Flexdip CYA112
• Modular assembly system for sensors in open basins, channels and tanks
• Versions in stainless steel or PVC
• Ordering per product structure (--> Online configurator, www.products.endress.com/cya112)
• Technical Information TI00432C/07/EN
Flow assembly Flowfit CUA250
• For CUS31/CUS41/CUS51D
• Ordering per product structure (--> Online configurator, www.products.endress.com/cua250)
• Technical Information TI00096C/07/EN
Flow assembly Flowfit CYA251
• Connection: see product structure
• Material: PVC-U
• Order as per product structure
Holder system Holder system Flexdip CYH112 for water and wastewater assembly Flexdip CYA112
• Modular holder system for sensors and assemblies in open basins, channels and tanks
• The holder system CYH112 works for nearly any type of fixing - fixing on the floor, wall or directly on a rail.
• Material: stainless steel
• Ordering per product structure (--> Online configurator, www.products.endress.com/cya112)
• Technical Information TI430C/07/EN
Cleaning system Cleaning system with pressurized air
• Connection: 6/8 mm or 6.35 mm (¼")
• Materials: POM/V4A
• 6/8 mm order number: 71110782
• 6.35 mm (¼") order number: 71110783
a0013261
Cleaning system
AVersion6mm
B Version 6.35 mm (¼")
Compressor
• For cleaning system
• 230 V AC order number: 71072583
• 115 V AC order number: 71096199
Ø 40.1
(1.58)
Ø 50 (1.97)
72 (2.83)
77.3 (3.04)
17.8
(0.70)
11.5
(0.45)
65.8 (2.59)
17.8
(0.70)
mm (inch)
48 (1.89)
AB

Turbimax CUS51D
Endress+Hauser 15
Transmitter Liquiline CM44x
• Multiple-channel transmitter for the connection of digital sensors with Memosens technology
• Power supply: 85 to 265 V AC, 18 to 36 V DC or 20 to 28 V AC (not CM448)
• Universally upgradeable
• SD card slot
• Alarm relay
• IP 66
• Ordering acc. to product structure (Technical Information TI444C/07/en)

TI00461C/07/EN/14.12
71159923
Printed in Germany / FM+SGML 6.0 / DT