ERGOTEC Stem Integra-BK User manual

Thank you for deciding to buy your new stem from our company.
Please check the ‘Level’ number on the stem against the adjacent
table to make sure that the stem is suitable for the intended
purpose.
Before fitting the stem make sure that it is suitable for the
maximum permitted overall weight of the bike. You will find the
relevant information in the product description, or it can be
obtained from the bicycle manufacturer.
Before using the product please read the following assembly
and safety instructions carefully. Keep these instructions in a safe
place and if necessary pass them on to the next owner.
Assembly
Assembly and fitting require the relevant technical knowledge and skills. If you do
not have these, please contact a specialist bicycle dealer.
Before assembly please check that the inner diameter of the Ahead stem
clamp (28.6 mm) matches the outer diameter of the steer fork. There are
2 different sizes here:
with 1“ steer tube: external diameter 25.4 mm and
with 1 1/8“ steer tube: external diameter 28.6 mm.
The inner diameter of the stem clamp must match the outer diameter of the
steer tube.
You should also check the clamping length of the steer tube. This has to be
56-58 mm, including the bearing adjustment mechanism.
Then place the bearing adjustment mechanism con the steer tube so that
the protruding thread is at the top.
You now place the stem on the steer tube and on the thread of the bearing
adjustment mechanism and adjust it in such a way that it is aligned with the
front wheel.
For safety reasons the stem should never be combined with
a carbon steer tube – risk of breakage!
For safety reasons the steer tube must not be more than 2 mm
shorter than the stem clamp.
With a 5 mm hexagonal key you now lightly tighten the two tube clamping
screws d.
Then remove handlebar clamp screws eusing a 4 mm hexagonal key and
remove the handlebar clamp f.
Then use a 2.5 mm hexagonal key to disassemble hexagonal screw gon the
bottom of the BOSCH display holder, which fixes the two contact plates to the
magnetic plate.
Now use a 2.5 mm hexagonal key to remove hexagonal screw hfrom the
top of the BOSCH display holder, which fixes the magnetic plate to it.
Then press the magnetic plate together with the contact plates upwards out of
the Kiox display holder.
Now lead the two cables with the contact plates from the front through the dis-
play cutout on the stem and then through the rear cutout of the ergotec display
holder.
First place the right and then the left contact plate on the underside of the
magnetic plate and tighten them again with hexagonal screw g. The screw
should only be tightened a few turns. Please also observe the installation and
safety instructions provided by BOSCH.
Then insert the magnetic plate diagonally from above into the ergotec display
holder, making sure that it is flush with the top of the front area. Now press
the rear part of the magnetic plate downwards until it audibly clicks into place.
Then fit hexagonal screw h, which fastens the magnetic plate to the ergotec
display holder.
Afterwards tighten screw g.
Now insert the ergotec display holder into the stem from above.
Then use a 2.5 mm hexagonal key to fit hexagonal screw iand a 2 mm
hexagonal key to fit hexagonal screw j.
Then lay the two cables.
For safety reasons the stem should never be combined with carbon
handlebars – risk of breakage.
You should also make sure that the clamping surfaces are clean
and free from grease.
Safety instructions
The tightness of the screws should be checked after approx. 500 km and then
regularly as part of the regular service, but at least once a year.
In order to avoid a fall or an accident, the stem must always be replaced
if it is damaged in any way.
You should not attach any additional equipment such as a child‘s seat
or a luggage rack to the stem. This could lead to excessive strain and
as a result to the breaking of the stem.
Assembly and safety instructions for
Stem Integra-BK
Mountain-Bike/Race-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
E-BIKE
25 km/h + 45 km/h
max.100 kg max.100 kg
max.120 kg max.120 kg
Trekking-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
City-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
max.180 kg max.180 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 25 km/h max.180 kg max.160 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
Jugend/Young adult Safety Level
max.100 kg max.100 kg
Kinderrad/Youth-Bike Safety Level
12"-24"
Lenksystem
Steering system
Sattelstütze
Seatpost
The product classification of the ergotec Safety Level corresponds
to the DIN EN ISO 4210 norm for bikes and DIN EN 15194 for e-bikes.
E-bike-type:pedal assist up to the indicated speed.
* Retrofitting only with the approval of a recognised certifying
body and entry in the documents for the bike.
english
Valid: 01.12.2018
Guarantee
For ergotec stems the following guarantee periods apply:
with safety level 6 6 years or 35,000 km
with safety level 5 5 years or 30,000 km
with safety level 4 4 years or 25,000 km
with safety level 3 3 years or 20,000 km
with safety level 2 3 years or 15,000 km
Guarantee claims should be processed through
a specialist bicycle dealer. CYCLINGRIGHT.COM
Before mounting, check the length of the clamping area on the handlebar
clamp. This must be at least 60 mm long.
Now place the clamping area of the handlebars centrally into the handlebar
clamping section of the stem and tighten it lightly.
Make sure that the cables
are not jammed.
Now adjust the grip ends or the handlebar bar position to your needs.
Then first tighten the two upper handlebar clamp screws and then the two
lower handlebar clamp screws evenly to a tightening torque of 6-8 Nm. Make
sure that the upper part of the handlebar clamp is in contact with the stem.
For safety reasons, the maximum tightening torque of 8 Nm
must not be exceeded.
Now you adjust the play on the bearings. Hold lower ring kwith a 36 mm
open-end wrench. Using a second 36 mm wrench, turn upper ring m
counterclockwise until there is no more play in the bearings.
To secure the upper ring, tighten grub screw nto a tightening torque of
2 Nm using a 2 mm hexagonal key.
Now push cover cap ofrom behind onto the stem until it engages.
Now you can then attach the Kiox display pto the stem.
Note: In order not to damage the rings during the setting operation, the following
points should be observed:
Grub screw nmust be loosened until it does not rest on the thread and the
rings can be turned freely.
The setting should only be made when the vehicle is stationary and not sus-
pended.
If the steering bearing has its own clamping system, this must be released
before the setting is made.
Please also observe the mounting and safety instructions of the steering bearing
manufacturer.
m
k
nc
Fig. 1
g
Fig. 3
BOSCH display-holder
h
ergotec display-holder
Fig. 6
df
e
Fig. 2
hjio
Fig. 7
Fig. 5
g
Fig. 4
Fig. 8
p

Thank you for deciding to buy your new stem from our company.
Please check the ‘Level’ number on the stem against the adjacent
table to make sure that the stem is suitable for the intended
purpose.
Before fitting the stem make sure that it is suitable for the
maximum permitted overall weight of the bike. You will find the
relevant information in the product description, or it can be
obtained from the bicycle manufacturer.
Before using the product please read the following assembly
and safety instructions carefully. Keep these instructions in a safe
place and if necessary pass them on to the next owner.
Assembly
Assembly and fitting require the relevant technical knowledge and skills. If you do
not have these, please contact a specialist bicycle dealer.
Before assembly please check that the inner diameter of the Ahead stem
clamp (28.6 mm) matches the outer diameter of the steer fork. There are
2 different sizes here:
with 1“ steer tube: external diameter 25.4 mm and
with 1 1/8“ steer tube: external diameter 28.6 mm.
The inner diameter of the stem clamp must match the outer diameter of the
steer tube.
You should also check the clamping length of the steer tube. This has to be
56-58 mm, including the bearing adjustment mechanism.
Then place the bearing adjustment mechanism con the steer tube so that
the protruding thread is at the top.
You now place the stem on the steer tube and on the thread of the bearing
adjustment mechanism and adjust it in such a way that it is aligned with the
front wheel.
For safety reasons the stem should never be combined with
a carbon steer tube – risk of breakage!
For safety reasons the steer tube must not be more than 2 mm
shorter than the stem clamp.
With a 5 mm hexagonal key you now lightly tighten the two tube clamping
screws d.
Then remove handlebar clamp screws eusing a 4 mm hexagonal key and
remove the handlebar clamp f.
Then use a 2.5 mm hexagonal key to disassemble hexagonal screw gon the
bottom of the BOSCH display holder, which fixes the two contact plates to the
magnetic plate.
Now use a 2.5 mm hexagonal key to remove hexagonal screw hfrom the
top of the BOSCH display holder, which fixes the magnetic plate to it.
Then press the magnetic plate together with the contact plates upwards out of
the Kiox display holder.
Now lead the two cables with the contact plates from the front through the dis-
play cutout on the stem and then through the rear cutout of the ergotec display
holder.
First place the right and then the left contact plate on the underside of the
magnetic plate and tighten them again with hexagonal screw g. The screw
should only be tightened a few turns. Please also observe the installation and
safety instructions provided by BOSCH.
Then insert the magnetic plate diagonally from above into the ergotec display
holder, making sure that it is flush with the top of the front area. Now press
the rear part of the magnetic plate downwards until it audibly clicks into place.
Then fit hexagonal screw h, which fastens the magnetic plate to the ergotec
display holder.
Afterwards tighten screw g.
Now insert the ergotec display holder into the stem from above.
Then use a 2.5 mm hexagonal key to fit hexagonal screw iand a 2 mm
hexagonal key to fit hexagonal screw j.
Then lay the two cables.
For safety reasons the stem should never be combined with carbon
handlebars – risk of breakage.
You should also make sure that the clamping surfaces are clean
and free from grease.
Safety instructions
The tightness of the screws should be checked after approx. 500 km and then
regularly as part of the regular service, but at least once a year.
In order to avoid a fall or an accident, the stem must always be replaced
if it is damaged in any way.
You should not attach any additional equipment such as a child‘s seat
or a luggage rack to the stem. This could lead to excessive strain and
as a result to the breaking of the stem.
Assembly and safety instructions for
Stem Integra-BK
Mountain-Bike/Race-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
E-BIKE
25 km/h + 45 km/h
max.100 kg max.100 kg
max.120 kg max.120 kg
Trekking-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
City-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
max.180 kg max.180 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 25 km/h max.180 kg max.160 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
Jugend/Young adult Safety Level
max.100 kg max.100 kg
Kinderrad/Youth-Bike Safety Level
12"-24"
Lenksystem
Steering system
Sattelstütze
Seatpost
The product classification of the ergotec Safety Level corresponds
to the DIN EN ISO 4210 norm for bikes and DIN EN 15194 for e-bikes.
E-bike-type:pedal assist up to the indicated speed.
* Retrofitting only with the approval of a recognised certifying
body and entry in the documents for the bike.
english
Valid: 01.12.2018
Guarantee
For ergotec stems the following guarantee periods apply:
with safety level 6 6 years or 35,000 km
with safety level 5 5 years or 30,000 km
with safety level 4 4 years or 25,000 km
with safety level 3 3 years or 20,000 km
with safety level 2 3 years or 15,000 km
Guarantee claims should be processed through
a specialist bicycle dealer. CYCLINGRIGHT.COM
Before mounting, check the length of the clamping area on the handlebar
clamp. This must be at least 60 mm long.
Now place the clamping area of the handlebars centrally into the handlebar
clamping section of the stem and tighten it lightly.
Make sure that the cables
are not jammed.
Now adjust the grip ends or the handlebar bar position to your needs.
Then first tighten the two upper handlebar clamp screws and then the two
lower handlebar clamp screws evenly to a tightening torque of 6-8 Nm. Make
sure that the upper part of the handlebar clamp is in contact with the stem.
For safety reasons, the maximum tightening torque of 8 Nm
must not be exceeded.
Now you adjust the play on the bearings. Hold lower ring kwith a 36 mm
open-end wrench. Using a second 36 mm wrench, turn upper ring m
counterclockwise until there is no more play in the bearings.
To secure the upper ring, tighten grub screw nto a tightening torque of
2 Nm using a 2 mm hexagonal key.
Now push cover cap ofrom behind onto the stem until it engages.
Now you can then attach the Kiox display pto the stem.
Note: In order not to damage the rings during the setting operation, the following
points should be observed:
Grub screw nmust be loosened until it does not rest on the thread and the
rings can be turned freely.
The setting should only be made when the vehicle is stationary and not sus-
pended.
If the steering bearing has its own clamping system, this must be released
before the setting is made.
Please also observe the mounting and safety instructions of the steering bearing
manufacturer.
m
k
nc
Fig. 1
g
Fig. 3
BOSCH display-holder
h
ergotec display-holder
Fig. 6
df
e
Fig. 2
hjio
Fig. 7
Fig. 5
g
Fig. 4
Fig. 8
p

Thank you for deciding to buy your new stem from our company.
Please check the ‘Level’ number on the stem against the adjacent
table to make sure that the stem is suitable for the intended
purpose.
Before fitting the stem make sure that it is suitable for the
maximum permitted overall weight of the bike. You will find the
relevant information in the product description, or it can be
obtained from the bicycle manufacturer.
Before using the product please read the following assembly
and safety instructions carefully. Keep these instructions in a safe
place and if necessary pass them on to the next owner.
Assembly
Assembly and fitting require the relevant technical knowledge and skills. If you do
not have these, please contact a specialist bicycle dealer.
Before assembly please check that the inner diameter of the Ahead stem
clamp (28.6 mm) matches the outer diameter of the steer fork. There are
2 different sizes here:
with 1“ steer tube: external diameter 25.4 mm and
with 1 1/8“ steer tube: external diameter 28.6 mm.
The inner diameter of the stem clamp must match the outer diameter of the
steer tube.
You should also check the clamping length of the steer tube. This has to be
56- 58 mm, including the bearing adjustment mechanism.
Then place the bearing adjustment mechanism con the steer tube so that
the protruding thread is at the top.
You now place the stem on the steer tube and on the thread of the bearing
adjustment mechanism and adjust it in such a way that it is aligned with the
front wheel.
For safety reasons the stem should never be combined with
a carbon steer tube – risk of breakage!
For safety reasons the steer tube must not be more than 2 mm
shorter than the stem clamp.
With a 5 mm hexagonal key you now lightly tighten the two tube clamping
screws d.
Then remove handlebar clamp screws eusing a 4 mm hexagonal key and
remove the handlebar clamp f.
Then use a 2.5 mm hexagonal key to disassemble hexagonal screw gon the
bottom of the BOSCH display holder, which fixes the two contact plates to the
magnetic plate.
Now use a 2.5 mm hexagonal key to remove hexagonal screw hfrom the
top of the BOSCH display holder, which fixes the magnetic plate to it.
Then press the magnetic plate together with the contact plates upwards out of
the Kiox display holder.
Now lead the two cables with the contact plates from the front through the dis-
play cutout on the stem and then through the rear cutout of the ergotec display
holder.
First place the right and then the left contact plate on the underside of the
magnetic plate and tighten them again with hexagonal screw g. The screw
should only be tightened a few turns. Please also observe the installation and
safety instructions provided by BOSCH.
Then insert the magnetic plate diagonally from above into the ergotec display
holder, making sure that it is flush with the top of the front area. Now press
the rear part of the magnetic plate downwards until it audibly clicks into place.
Then fit hexagonal screw h, which fastens the magnetic plate to the ergotec
display holder.
Afterwards tighten screw g.
Now insert the ergotec display holder into the stem from above.
Then use a 2.5 mm hexagonal key to fit hexagonal screw iand a 2 mm
hexagonal key to fit hexagonal screw j.
Then lay the two cables.
For safety reasons the stem should never be combined with carbon
handlebars – risk of breakage.
You should also make sure that the clamping surfaces are clean
and free from grease.
Safety instructions
The tightness of the screws should be checked after approx. 500 km and then
regularly as part of the regular service, but at least once a year.
In order to avoid a fall or an accident, the stem must always be replaced
if it is damaged in any way.
You should not attach any additional equipment such as a child‘s seat
or a luggage rack to the stem. This could lead to excessive strain and
as a result to the breaking of the stem.
Assembly and safety instructions for
Stem Integra-BK
Mountain-Bike/Race-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
E-BIKE
25 km/h + 45 km/h
max.100 kg max.100 kg
max.120 kg max.120 kg
Trekking-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
City-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
max.180 kg max.180 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 25 km/h max.180 kg max.160 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
Jugend/Young adult Safety Level
max.100 kg max.100 kg
Kinderrad/Youth-Bike Safety Level
12"-24"
Lenksystem
Steering system
Sattelstütze
Seatpost
The product classification of the ergotec Safety Level corresponds
to the DIN EN ISO 4210 norm for bikes and DIN EN 15194 for e-bikes.
E-bike-type:pedal assist up to the indicated speed.
* Retrofitting only with the approval of a recognised certifying
body and entry in the documents for the bike.
english
Valid: 01.12.2018
Guarantee
For ergotec stems the following guarantee periods apply:
with safety level 6 6 years or 35,000 km
with safety level 5 5 years or 30,000 km
with safety level 4 4 years or 25,000 km
with safety level 3 3 years or 20,000 km
with safety level 2 3 years or 15,000 km
Guarantee claims should be processed through
a specialist bicycle dealer. CYCLINGRIGHT.COM
Before mounting, check the length of the clamping area on the handlebar
clamp. This must be at least 60 mm long.
Now place the clamping area of the handlebars centrally into the handlebar
clamping section of the stem and tighten it lightly.
Make sure that the cables
are not jammed.
Now adjust the grip ends or the handlebar bar position to your needs.
Then first tighten the two upper handlebar clamp screws and then the two
lower handlebar clamp screws evenly to a tightening torque of 6- 8 Nm. Make
sure that the upper part of the handlebar clamp is in contact with the stem.
For safety reasons, the maximum tightening torque of 8 Nm
must not be exceeded.
Now you adjust the play on the bearings. Hold lower ring kwith a 36 mm
open-end wrench. Using a second 36 mm wrench, turn upper ring m
counterclockwise until there is no more play in the bearings.
To secure the upper ring, tighten grub screw nto a tightening torque of
2 Nm using a 2 mm hexagonal key.
Now push cover cap ofrom behind onto the stem until it engages.
Now you can then attach the Kiox display pto the stem.
Note: In order not to damage the rings during the setting operation, the following
points should be observed:
Grub screw nmust be loosened until it does not rest on the thread and the
rings can be turned freely.
The setting should only be made when the vehicle is stationary and not sus-
pended.
If the steering bearing has its own clamping system, this must be released
before the setting is made.
Please also observe the mounting and safety instructions of the steering bearing
manufacturer.
m
k
nc
Fig. 1
g
Fig. 3
BOSCH display-holder
h
ergotec display-holder
Fig. 6
df
e
Fig. 2
hjio
Fig. 7
Fig. 5
g
Fig. 4
Fig. 8
p

Thank you for deciding to buy your new stem from our company.
Please check the ‘Level’ number on the stem against the adjacent
table to make sure that the stem is suitable for the intended
purpose.
Before fitting the stem make sure that it is suitable for the
maximum permitted overall weight of the bike. You will find the
relevant information in the product description, or it can be
obtained from the bicycle manufacturer.
Before using the product please read the following assembly
and safety instructions carefully. Keep these instructions in a safe
place and if necessary pass them on to the next owner.
Assembly
Assembly and fitting require the relevant technical knowledge and skills. If you do
not have these, please contact a specialist bicycle dealer.
Before assembly please check that the inner diameter of the Ahead stem
clamp (28.6 mm) matches the outer diameter of the steer fork. There are
2 different sizes here:
with 1“ steer tube: external diameter 25.4 mm and
with 1 1/8“ steer tube: external diameter 28.6 mm.
The inner diameter of the stem clamp must match the outer diameter of the
steer tube.
You should also check the clamping length of the steer tube. This has to be
56- 58 mm, including the bearing adjustment mechanism.
Then place the bearing adjustment mechanism con the steer tube so that
the protruding thread is at the top.
You now place the stem on the steer tube and on the thread of the bearing
adjustment mechanism and adjust it in such a way that it is aligned with the
front wheel.
For safety reasons the stem should never be combined with
a carbon steer tube – risk of breakage!
For safety reasons the steer tube must not be more than 2 mm
shorter than the stem clamp.
With a 5 mm hexagonal key you now lightly tighten the two tube clamping
screws d.
Then remove handlebar clamp screws eusing a 4 mm hexagonal key and
remove the handlebar clamp f.
Then use a 2.5 mm hexagonal key to disassemble hexagonal screw gon the
bottom of the BOSCH display holder, which fixes the two contact plates to the
magnetic plate.
Now use a 2.5 mm hexagonal key to remove hexagonal screw hfrom the
top of the BOSCH display holder, which fixes the magnetic plate to it.
Then press the magnetic plate together with the contact plates upwards out of
the Kiox display holder.
Now lead the two cables with the contact plates from the front through the dis-
play cutout on the stem and then through the rear cutout of the ergotec display
holder.
First place the right and then the left contact plate on the underside of the
magnetic plate and tighten them again with hexagonal screw g. The screw
should only be tightened a few turns. Please also observe the installation and
safety instructions provided by BOSCH.
Then insert the magnetic plate diagonally from above into the ergotec display
holder, making sure that it is flush with the top of the front area. Now press
the rear part of the magnetic plate downwards until it audibly clicks into place.
Then fit hexagonal screw h, which fastens the magnetic plate to the ergotec
display holder.
Afterwards tighten screw g.
Now insert the ergotec display holder into the stem from above.
Then use a 2.5 mm hexagonal key to fit hexagonal screw iand a 2 mm
hexagonal key to fit hexagonal screw j.
Then lay the two cables.
For safety reasons the stem should never be combined with carbon
handlebars – risk of breakage.
You should also make sure that the clamping surfaces are clean
and free from grease.
Safety instructions
The tightness of the screws should be checked after approx. 500 km and then
regularly as part of the regular service, but at least once a year.
In order to avoid a fall or an accident, the stem must always be replaced
if it is damaged in any way.
You should not attach any additional equipment such as a child‘s seat
or a luggage rack to the stem. This could lead to excessive strain and
as a result to the breaking of the stem.
Assembly and safety instructions for
Stem Integra-BK
Mountain-Bike/Race-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
E-BIKE
25 km/h + 45 km/h
max.100 kg max.100 kg
max.120 kg max.120 kg
Trekking-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
City-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
max.180 kg max.180 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 25 km/h max.180 kg max.160 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
Jugend/Young adult Safety Level
max.100 kg max.100 kg
Kinderrad/Youth-Bike Safety Level
12"-24"
Lenksystem
Steering system
Sattelstütze
Seatpost
The product classification of the ergotec Safety Level corresponds
to the DIN EN ISO 4210 norm for bikes and DIN EN 15194 for e-bikes.
E-bike-type:pedal assist up to the indicated speed.
* Retrofitting only with the approval of a recognised certifying
body and entry in the documents for the bike.
english
Valid: 01.12.2018
Guarantee
For ergotec stems the following guarantee periods apply:
with safety level 6 6 years or 35,000 km
with safety level 5 5 years or 30,000 km
with safety level 4 4 years or 25,000 km
with safety level 3 3 years or 20,000 km
with safety level 2 3 years or 15,000 km
Guarantee claims should be processed through
a specialist bicycle dealer. CYCLINGRIGHT.COM
Before mounting, check the length of the clamping area on the handlebar
clamp. This must be at least 60 mm long.
Now place the clamping area of the handlebars centrally into the handlebar
clamping section of the stem and tighten it lightly.
Make sure that the cables
are not jammed.
Now adjust the grip ends or the handlebar bar position to your needs.
Then first tighten the two upper handlebar clamp screws and then the two
lower handlebar clamp screws evenly to a tightening torque of 6- 8 Nm. Make
sure that the upper part of the handlebar clamp is in contact with the stem.
For safety reasons, the maximum tightening torque of 8 Nm
must not be exceeded.
Now you adjust the play on the bearings. Hold lower ring kwith a 36 mm
open-end wrench. Using a second 36 mm wrench, turn upper ring m
counterclockwise until there is no more play in the bearings.
To secure the upper ring, tighten grub screw nto a tightening torque of
2 Nm using a 2 mm hexagonal key.
Now push cover cap ofrom behind onto the stem until it engages.
Now you can then attach the Kiox display pto the stem.
Note: In order not to damage the rings during the setting operation, the following
points should be observed:
Grub screw nmust be loosened until it does not rest on the thread and the
rings can be turned freely.
The setting should only be made when the vehicle is stationary and not sus-
pended.
If the steering bearing has its own clamping system, this must be released
before the setting is made.
Please also observe the mounting and safety instructions of the steering bearing
manufacturer.
m
k
nc
Fig. 1
g
Fig. 3
BOSCH display-holder
h
ergotec display-holder
Fig. 6
df
e
Fig. 2
hjio
Fig. 7
Fig. 5
g
Fig. 4
Fig. 8
p

Thank you for deciding to buy your new stem from our company.
Please check the ‘Level’ number on the stem against the adjacent
table to make sure that the stem is suitable for the intended
purpose.
Before fitting the stem make sure that it is suitable for the
maximum permitted overall weight of the bike. You will find the
relevant information in the product description, or it can be
obtained from the bicycle manufacturer.
Before using the product please read the following assembly
and safety instructions carefully. Keep these instructions in a safe
place and if necessary pass them on to the next owner.
Assembly
Assembly and fitting require the relevant technical knowledge and skills. If you do
not have these, please contact a specialist bicycle dealer.
Before assembly please check that the inner diameter of the Ahead stem
clamp (28.6 mm) matches the outer diameter of the steer fork. There are
2 different sizes here:
with 1“ steer tube: external diameter 25.4 mm and
with 1 1/8“ steer tube: external diameter 28.6 mm.
The inner diameter of the stem clamp must match the outer diameter of the
steer tube.
You should also check the clamping length of the steer tube. This has to be
56-58 mm, including the bearing adjustment mechanism.
Then place the bearing adjustment mechanism con the steer tube so that
the protruding thread is at the top.
You now place the stem on the steer tube and on the thread of the bearing
adjustment mechanism and adjust it in such a way that it is aligned with the
front wheel.
For safety reasons the stem should never be combined with
a carbon steer tube – risk of breakage!
For safety reasons the steer tube must not be more than 2 mm
shorter than the stem clamp.
With a 5 mm hexagonal key you now lightly tighten the two tube clamping
screws d.
Then remove handlebar clamp screws eusing a 4 mm hexagonal key and
remove the handlebar clamp f.
Then use a 2.5 mm hexagonal key to disassemble hexagonal screw gon the
bottom of the BOSCH display holder, which fixes the two contact plates to the
magnetic plate.
Now use a 2.5 mm hexagonal key to remove hexagonal screw hfrom the
top of the BOSCH display holder, which fixes the magnetic plate to it.
Then press the magnetic plate together with the contact plates upwards out of
the Kiox display holder.
Now lead the two cables with the contact plates from the front through the dis-
play cutout on the stem and then through the rear cutout of the ergotec display
holder.
First place the right and then the left contact plate on the underside of the
magnetic plate and tighten them again with hexagonal screw g. The screw
should only be tightened a few turns. Please also observe the installation and
safety instructions provided by BOSCH.
Then insert the magnetic plate diagonally from above into the ergotec display
holder, making sure that it is flush with the top of the front area. Now press
the rear part of the magnetic plate downwards until it audibly clicks into place.
Then fit hexagonal screw h, which fastens the magnetic plate to the ergotec
display holder.
Afterwards tighten screw g.
Now insert the ergotec display holder into the stem from above.
Then use a 2.5 mm hexagonal key to fit hexagonal screw iand a 2 mm
hexagonal key to fit hexagonal screw j.
Then lay the two cables.
For safety reasons the stem should never be combined with carbon
handlebars – risk of breakage.
You should also make sure that the clamping surfaces are clean
and free from grease.
Safety instructions
The tightness of the screws should be checked after approx. 500 km and then
regularly as part of the regular service, but at least once a year.
In order to avoid a fall or an accident, the stem must always be replaced
if it is damaged in any way.
You should not attach any additional equipment such as a child‘s seat
or a luggage rack to the stem. This could lead to excessive strain and
as a result to the breaking of the stem.
Assembly and safety instructions for
Stem Integra-BK
Mountain-Bike/Race-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
E-BIKE
25 km/h + 45 km/h
max.100 kg max.100 kg
max.120 kg max.120 kg
Trekking-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
City-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
max.180 kg max.180 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 25 km/h max.180 kg max.160 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
Jugend/Young adult Safety Level
max.100 kg max.100 kg
Kinderrad/Youth-Bike Safety Level
12"-24"
Lenksystem
Steering system
Sattelstütze
Seatpost
The product classification of the ergotec Safety Level corresponds
to the DIN EN ISO 4210 norm for bikes and DIN EN 15194 for e-bikes.
E-bike-type:pedal assist up to the indicated speed.
* Retrofitting only with the approval of a recognised certifying
body and entry in the documents for the bike.
english
Valid: 01.12.2018
Guarantee
For ergotec stems the following guarantee periods apply:
with safety level 6 6 years or 35,000 km
with safety level 5 5 years or 30,000 km
with safety level 4 4 years or 25,000 km
with safety level 3 3 years or 20,000 km
with safety level 2 3 years or 15,000 km
Guarantee claims should be processed through
a specialist bicycle dealer. CYCLINGRIGHT.COM
Before mounting, check the length of the clamping area on the handlebar
clamp. This must be at least 60 mm long.
Now place the clamping area of the handlebars centrally into the handlebar
clamping section of the stem and tighten it lightly.
Make sure that the cables
are not jammed.
Now adjust the grip ends or the handlebar bar position to your needs.
Then first tighten the two upper handlebar clamp screws and then the two
lower handlebar clamp screws evenly to a tightening torque of 6-8 Nm. Make
sure that the upper part of the handlebar clamp is in contact with the stem.
For safety reasons, the maximum tightening torque of 8 Nm
must not be exceeded.
Now you adjust the play on the bearings. Hold lower ring kwith a 36 mm
open-end wrench. Using a second 36 mm wrench, turn upper ring m
counterclockwise until there is no more play in the bearings.
To secure the upper ring, tighten grub screw nto a tightening torque of
2 Nm using a 2 mm hexagonal key.
Now push cover cap ofrom behind onto the stem until it engages.
Now you can then attach the Kiox display pto the stem.
Note: In order not to damage the rings during the setting operation, the following
points should be observed:
Grub screw nmust be loosened until it does not rest on the thread and the
rings can be turned freely.
The setting should only be made when the vehicle is stationary and not sus-
pended.
If the steering bearing has its own clamping system, this must be released
before the setting is made.
Please also observe the mounting and safety instructions of the steering bearing
manufacturer.
m
k
nc
Fig. 1
g
Fig. 3
BOSCH display-holder
h
ergotec display-holder
Fig. 6
df
e
Fig. 2
hjio
Fig. 7
Fig. 5
g
Fig. 4
Fig. 8
p

Thank you for deciding to buy your new stem from our company.
Please check the ‘Level’ number on the stem against the adjacent
table to make sure that the stem is suitable for the intended
purpose.
Before fitting the stem make sure that it is suitable for the
maximum permitted overall weight of the bike. You will find the
relevant information in the product description, or it can be
obtained from the bicycle manufacturer.
Before using the product please read the following assembly
and safety instructions carefully. Keep these instructions in a safe
place and if necessary pass them on to the next owner.
Assembly
Assembly and fitting require the relevant technical knowledge and skills. If you do
not have these, please contact a specialist bicycle dealer.
Before assembly please check that the inner diameter of the Ahead stem
clamp (28.6 mm) matches the outer diameter of the steer fork. There are
2 different sizes here:
with 1“ steer tube: external diameter 25.4 mm and
with 1 1/8“ steer tube: external diameter 28.6 mm.
The inner diameter of the stem clamp must match the outer diameter of the
steer tube.
You should also check the clamping length of the steer tube. This has to be
56- 58 mm, including the bearing adjustment mechanism.
Then place the bearing adjustment mechanism con the steer tube so that
the protruding thread is at the top.
You now place the stem on the steer tube and on the thread of the bearing
adjustment mechanism and adjust it in such a way that it is aligned with the
front wheel.
For safety reasons the stem should never be combined with
a carbon steer tube – risk of breakage!
For safety reasons the steer tube must not be more than 2 mm
shorter than the stem clamp.
With a 5 mm hexagonal key you now lightly tighten the two tube clamping
screws d.
Then remove handlebar clamp screws eusing a 4 mm hexagonal key and
remove the handlebar clamp f.
Then use a 2.5 mm hexagonal key to disassemble hexagonal screw gon the
bottom of the BOSCH display holder, which fixes the two contact plates to the
magnetic plate.
Now use a 2.5 mm hexagonal key to remove hexagonal screw hfrom the
top of the BOSCH display holder, which fixes the magnetic plate to it.
Then press the magnetic plate together with the contact plates upwards out of
the Kiox display holder.
Now lead the two cables with the contact plates from the front through the dis-
play cutout on the stem and then through the rear cutout of the ergotec display
holder.
First place the right and then the left contact plate on the underside of the
magnetic plate and tighten them again with hexagonal screw g. The screw
should only be tightened a few turns. Please also observe the installation and
safety instructions provided by BOSCH.
Then insert the magnetic plate diagonally from above into the ergotec display
holder, making sure that it is flush with the top of the front area. Now press
the rear part of the magnetic plate downwards until it audibly clicks into place.
Then fit hexagonal screw h, which fastens the magnetic plate to the ergotec
display holder.
Afterwards tighten screw g.
Now insert the ergotec display holder into the stem from above.
Then use a 2.5 mm hexagonal key to fit hexagonal screw iand a 2 mm
hexagonal key to fit hexagonal screw j.
Then lay the two cables.
For safety reasons the stem should never be combined with carbon
handlebars – risk of breakage.
You should also make sure that the clamping surfaces are clean
and free from grease.
Safety instructions
The tightness of the screws should be checked after approx. 500 km and then
regularly as part of the regular service, but at least once a year.
In order to avoid a fall or an accident, the stem must always be replaced
if it is damaged in any way.
You should not attach any additional equipment such as a child‘s seat
or a luggage rack to the stem. This could lead to excessive strain and
as a result to the breaking of the stem.
Assembly and safety instructions for
Stem Integra-BK
Mountain-Bike/Race-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
E-BIKE
25 km/h + 45 km/h
max.100 kg max.100 kg
max.120 kg max.120 kg
Trekking-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
City-Bike Safety Level
max.100 kg max.100 kg
max.120 kg max.120 kg
max.140 kg max.140 kg
max.160 kg max.160 kg
max.180 kg max.180 kg
E-BIKE 25 km/h max.140 kg max.100 kg
E-BIKE 25 km/h max.160 kg max.140 kg
E-BIKE 25 km/h max.180 kg max.160 kg
E-BIKE 45 km/h*max.140 kg max.140 kg
E-BIKE 45 km/h*max.160 kg max.140 kg
Jugend/Young adult Safety Level
max.100 kg max.100 kg
Kinderrad/Youth-Bike Safety Level
12"-24"
Lenksystem
Steering system
Sattelstütze
Seatpost
The product classification of the ergotec Safety Level corresponds
to the DIN EN ISO 4210 norm for bikes and DIN EN 15194 for e-bikes.
E-bike-type:pedal assist up to the indicated speed.
* Retrofitting only with the approval of a recognised certifying
body and entry in the documents for the bike.
english
Valid: 01.12.2018
Guarantee
For ergotec stems the following guarantee periods apply:
with safety level 6 6 years or 35,000 km
with safety level 5 5 years or 30,000 km
with safety level 4 4 years or 25,000 km
with safety level 3 3 years or 20,000 km
with safety level 2 3 years or 15,000 km
Guarantee claims should be processed through
a specialist bicycle dealer. CYCLINGRIGHT.COM
Before mounting, check the length of the clamping area on the handlebar
clamp. This must be at least 60 mm long.
Now place the clamping area of the handlebars centrally into the handlebar
clamping section of the stem and tighten it lightly.
Make sure that the cables
are not jammed.
Now adjust the grip ends or the handlebar bar position to your needs.
Then first tighten the two upper handlebar clamp screws and then the two
lower handlebar clamp screws evenly to a tightening torque of 6- 8 Nm. Make
sure that the upper part of the handlebar clamp is in contact with the stem.
For safety reasons, the maximum tightening torque of 8 Nm
must not be exceeded.
Now you adjust the play on the bearings. Hold lower ring kwith a 36 mm
open-end wrench. Using a second 36 mm wrench, turn upper ring m
counterclockwise until there is no more play in the bearings.
To secure the upper ring, tighten grub screw nto a tightening torque of
2 Nm using a 2 mm hexagonal key.
Now push cover cap ofrom behind onto the stem until it engages.
Now you can then attach the Kiox display pto the stem.
Note: In order not to damage the rings during the setting operation, the following
points should be observed:
Grub screw nmust be loosened until it does not rest on the thread and the
rings can be turned freely.
The setting should only be made when the vehicle is stationary and not sus-
pended.
If the steering bearing has its own clamping system, this must be released
before the setting is made.
Please also observe the mounting and safety instructions of the steering bearing
manufacturer.
m
k
nc
Fig. 1
g
Fig. 3
BOSCH display-holder
h
ergotec display-holder
Fig. 6
df
e
Fig. 2
hjio
Fig. 7
Fig. 5
g
Fig. 4
Fig. 8
p