ESAB CIGWELD 454342 User manual

Version No: AG | Issue Date: 08-02-2022 | Manual No: 0-5296
AUTO-DARKENING
AUTO-DARKENING
HOWLING WOLF, Part Number 454342
ProLite Welding Helmet
Matrix 1.0, Part Number 454344

WE APPRECIATE YOUR BUSINESS!
Congratulations on your new Cigweld product. We are proud to
have you as our customer and will strive to provide you with the
best service and reliability in the industry. This product is backed
by our extensive warranty and world-wide service network. To
locate your nearest distributor or accredited service provider call
[phone], or visit us on the web at www.cigweld.com.au
This Operating Manual has been designed to instruct you on the correct
use and operation of your CIGWELD product. Your satisfaction with this
product and its safe operation is our ultimate concern. Therefore please
take the time to read the entire manual, especially the Safety Precautions.
They will help you to avoid potential hazards that may exist when working
with this product.
We have made every effort to provide you with accurate instructions,
drawings, and photographs of the product(s) while writing this manual.
However errors do occur and we apologize if there are any contained in
this manual.
Due to our constant effort to bring you the best products, we may make
an improvement that does not get reflected in the manual. If you are ever
in doubt about what you see or read in this manual with the product you
received, then check for a newer version of the manual on our website
or contact our customer support for assistance.
YOU ARE IN GOOD COMPANY!
The Brand of Choice for Contractors and Fabricators Worldwide.
CIGWELD is the Market Leading Brand of Arc Welding Products for
ESAB. We are a mainline supplier to major welding industry sectors in
the Asia Pacific and emerging global markets including; Manufacturing,
Construction, Mining, Automotive, Engineering, Rural and DIY.
We distinguish ourselves from our competition through market-leading,
dependable products that have stood the test of time. We pride ourselves
on technical innovation, competitive prices, excellent delivery, superior
customer service and technical support, together with excellence in sales
and marketing expertise.
Above all, we are committed to develop technologically advanced
products to achieve a safer working environment for industry operators.
ProLite Welding Helmet

!!
WARNINGS
Read and understand this entire Manual and your employer’s safety practices before installing,
operating, or servicing the equipment.
While the information contained in this Manual represents the Manufacturer’s best judgement, the
Manufacturer assumes no liability for its use.
Auto-Darkening Welding Helmet
Instruction Manual Number 0-5296 for:
ProLite Auto Darkening Welding Helmet (Howling Wolf) Part Number 454342
ProLite Auto Darkening Welding Helmet (Matrix 1.0) Part Number 454344
Published by:
CIGWELD Pty. Ltd
71 Gower Street
Preston, Victoria, Australia, 3072
www.cigweld.com.au
Copyright 2013 - 2022 by
CIGWELD
All rights reserved.
A reproduction of this work, in whole or in part, without written permission of the publisher
is prohibited.
The publisher does not assume and hereby disclaims any liability to any party for any loss
or damage caused by any error or omission in this Manual, whether such error results from
negligence, accident, or any other cause.
Publication Date: 04-09-2014
Revision Date: 08-02-2022
Record the following information for Warranty purposes:
Where Purchased: ____________________________________
Purchase Date: ____________________________________
ProLite Welding Helmet

ProLite Welding Helmet
Table of Contents
SECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS................................5
1.01 Safety Instructions....................................................................................................5
1.02 Declaration of Conformity.........................................................................................7
1.03 Limited Warranty ......................................................................................................8
SECTION 2: INTRODUCTION ............................................................................... 10
2.01 How to Use This Manual.........................................................................................10
2.02 Equipment Identification.........................................................................................10
2.03 Receipt of Equipment..............................................................................................10
SECTION 3: GENERAL INFORMATION .................................................................... 10
3.01 ProLite Auto-Darkening Welding Helmet ................................................................10
3.02 User Responsibility.................................................................................................10
SECTION 4: PERSONAL PROTECTION .................................................................... 11
SECTION 5: SPECIFICATIONS.............................................................................. 13
5.01 ProLite Auto-Darkening Filter Lens.........................................................................13
5.02 Contents .................................................................................................................13
SECTION 6: HARNESS ADJUSTMENT .................................................................... 14
SECTION 7: INSTALLATION OF MAGNIFICATION LENS (OPTIONAL)................................. 15
SECTION 8: CHANGING OF FRONT AND REAR COVER LENSES ...................................... 16
SECTION 9: PROLITE AUTO-DARKENING FILTER LENS CONTROLS ................................. 16
SECTION 10: SPARE PARTS................................................................................ 18
SECTION 11: BASIC TROUBLESHOOTING................................................................ 19
ProLite Welding Helmet

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ProLite Welding Helmet
SECTION 1: Arc Welding Safety Instructions and Warnings
!
!
WARNING
ARC WELDING can be hazardous.
Protect yourself and others from possible serious injury or death. Keep children away. Do not lose these instructions. Read
operating / instruction manual before installing, operating or servicing this product.
Welding products and welding processes can cause serious injury or death, or damage to other equipment or property, if the operator does not strictly observe all safety
rules and take precautionary actions.
Safe practices have developed from past experience in the use of welding and cutting. These practices must be learned through study and training before using this
equipment. Anyone not having extensive training in welding and cutting practices should not attempt to weld. Certain practices apply to equipment connected to power
lines; other practices apply to engine driven equipment.
Safe practices are outlined in the American National Standard Z49.1 entitled: SAFETY IN WELDING AND CUTTING. This publication and other guides to what you should
learn before operating this equipment are listed at the end of these safety precautions.
HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY QUALIFIED PEOPLE.
1.01 Safety Instructions
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks or severe burns.
The electrode and work circuit is electrically live whenever the output
is on. The input power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic wire welding,
the wire, wire reel, drive roll housing, and all metal parts touching the
welding wire are electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.
1. Do not touch live electrical parts.
2. Wear dry, hole-free insulating gloves and body protection.
3. Insulate yourself from work and ground using dry insulating mats or covers.
4. Disconnect input power or stop engine before installing or servicing this
equipment. Lock input power disconnect switch open, or remove line fuses so
power cannot be turned on accidentally.
5. Properly install and ground this equipment according to its Owner’s Manual
and national, state, and local codes.
6. Turn off all equipment when not in use. Disconnect power to equipment if it
will be left unattended or out of service.
7. Use fully insulated electrode holders. Never dip holder in water to cool it or lay
it down on the ground or the work surface. Do not touch holders connected to
two welding machines at the same time or touch other people with the holder
or electrode.
8. Do not use worn, damaged, undersized, or poorly spliced cables.
9. Do not wrap cables around your body.
10. Ground the workpiece to a good electrical (earth) ground.
11. Do not touch electrode while in contact with the work (ground) circuit.
12. Use only well-maintained equipment. Repair or replace damaged parts at once.
13. In confined spaces or damp locations, do not use a welder with AC output
unless it is equipped with a voltage reducer. Use equipment with DC output.
14. Wear a safety harness to prevent falling if working above floor level.
15. Keep all panels and covers securely in place.
ARC RAYS can burn eyes and skin;
NOISE can damage hearing.
Arc rays from the welding process produce intense heat and strong
ultraviolet rays that can burn eyes and skin. Noise from some pro-
cesses can damage hearing.
1. Use a Welding Helmet or Welding Faceshield fitted with a proper shade of filter
(see ANSI Z49.1 and AS 1674 listed in Safety Standards) to protect your face
and eyes when welding or watching.
2. Wear approved safety glasses. Side shields recommended.
3. Use protective screens or barriers to protect others from flash and glare; warn
others not to watch the arc.
4. Wear protective clothing made from durable, flame-resistant material (wool
and leather) and foot protection.
5. Use approved ear plugs or ear muffs if noise level is high.

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ProLite Welding Helmet
WELDING can cause fire or explosion.
Sparks and spatter fly off from the welding arc. The flying sparks and
hot metal, weld spatter, hot work piece, and hot equipment can cause
fires and burns. Accidental contact of electrode or welding wire to
metal objects can cause sparks, over heating, or fire.
1. Protect yourself and others from flying sparks and hot metal.
2. Do not weld where flying sparks can strike flammable material. Remove all
flammables within 35ft (10.7 m) of the welding arc. If this is not possible,
tightly cover them with approved covers.
3. Be alert that welding sparks and hot materials from welding can easily go
through small cracks and openings to adjacent areas.
4. Watch for fire, and keep a fire extinguisher nearby.
5. Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire
on the hidden side.
6. Do not weld on closed containers such as tanks or drums.
7. Connect work cable to the work as close to the welding area as practical to
prevent welding current from travelling long, possibly unknown paths and
causing electric shock and fire hazards.
8. Do not use welder to thaw frozen pipes.
9. Remove stick electrode from holder or cut off welding wire at contact tip when
not in use.
Flying sparks and hot metal can cause Injury.
Chipping and grinding cause flying metal. As welds cool, they can
throw off slag.
1. Wear approved face shield or safety goggles. Side shields recommended.
2. Wear proper body protection to protect skin.
CYLINDERS can explode if damaged.
Shielding gas cylinders contain gas under high pressure. If damaged,
a cylinder can explode. Since gas cylinders are normally part of the
welding process, be sure to treat them carefuIIy.
1. Protect compressed gas cylinders from excessive heat, mechanical shocks,
and arcs.
2. Install and secure cylinders in an upright position by chaining them to a
stationary support or equipment cylinder rack to prevent falling or tipping.
3. Keep cylinders away from any welding or other electrical circuits.
4. Never allow a welding electrode to touch any cylinder.
5. Use only correct shielding gas cylinders, regulators, hoses and fittings designed
for the specific application; maintain them and associated parts in good
condition.
6. Turn face away from valve outlet when opening cylinder valve.
7. Keep protective cap in place over valve except when cylinder is in use or
connected for use.
8. Read and follow instructions on compressed gas cylinders, associated
equipment, and CGA publication P-1 listed in Safety Standards.
KEEP BATTERIES OUT OF REACH OF
CHILDREN
1. Swallowing may lead to serious injury in as little as 2 hours or death, due to
chemical burns and potential perforation of the oesophagus.
2. If you suspect your child has swallowed or inserted a button battery immediately
call the 24-hour Poisons Information Centre in Australia on 13 11 26 for fast,
expert advice.
3. Examine devices and make sure the battery compartment is correctly secured,
e.g. that the screw or other mechanical fastener is tightened. Do not use if
compartment is not secure.
4. Dispose of used button batteries immediately and safely. Flat batteries can
still be dangerous.
5. Tell others about the risk associated with button batteries and how to keep
their children safe.

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ProLite Welding Helmet
1.02 Declaration of Conformity
Manufacturer: CIGWELD
Address: 71 Gower St, Preston
Victoria 3072
Australia
Description of equipment: Safety Equipment. CIGWELD ProLite Auto-Darkening Welding Helmet.
National Standard and Technical Specifications
The product is designed and manufactured to a number of standards and technical requirements among them are:
a. AS/NZS 1337.1:2010 Section 4 - Eye Protectors for industrial applications.
b. AS/NZS 1338.1:2012 Filters for Eye Protectors.
* Extensive product design verification is conducted at the manufacturing facility as part of the routine design and manufacturing
process, to ensure the product is safe and performs as specified. Rigorous testing is incorporated into the manufacturing process to
ensure the manufactured product meets or exceeds all design specifications.
CIGWELD has been manufacturing and merchandising an extensive equipment range with superior performance, ultra safe operation
and world class quality for more than 30 years and will continue to achieve excellence.

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ProLite Welding Helmet
1.03 Limited Warranty
LIMITED WARRANTY: CIGWELD Pty Ltd, CIGWELD An ESAB Brand, hereafter, “CIGWELD and/or ESAB” warrants to customers of its
authorized distributors hereafter “Purchaser” that its products will be free of defects in workmanship or material. Should any failure to
conform to this warranty appear within the time period applicable to the CIGWELD/ESAB products as stated below, CIGWELD/ESAB
shall, upon notification thereof and substantiation that the product has been stored, installed, operated, and maintained in accordance
with CIGWELD/ESAB’s specifications, instructions, recommendations and recognized standard industry practice, and not subject to
misuse, repair, neglect, alteration, or accident, correct such defects by suitable repair or replacement, at CIGWELD/ESAB’s sole option,
of any components or parts of the product determined by CIGWELD/ESAB to be defective.
CIGWELD/ESAB MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL
OTHERS, INCLUDING, BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
LIMITATION OF LIABILITY: CIGWELD SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL, INDIRECT OR
CONSEQUENTIAL DAMAGES, SUCH AS, BUT NOT LIMITED TO, LOST PROFITS AND BUSINESS INTERRUPTION.
The remedies of the Purchaser set forth herein are exclusive and the liability of CIGWELD/ESAB with respect to any contract, or anything
done in connection therewith such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any
goods covered by or furnished by CIGWELD/ESAB whether arising out of contract, negligence, strict tort, or under any warranty, or
otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based. No employee,
agent, or representative of CIGWELD/ESAB is authorized to change this warranty in any way or grant any other warranty.
PURCHASER’S RIGHTS UNDER THIS WARRANTY ARE VOID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH IN
CIGWELD’S or ESAB’s SOLE JUDGEMENT MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY CIGWELD PRODUCT. PURCHASER’S
RIGHTS UNDER THIS WARRANTY ARE VOID IF THE PRODUCT IS SOLD TO PURCHASER BY NON-AUTHORIZED PERSONS.
The warranty is effective for the time stated below beginning on the date that the authorized distributor delivers the products to the
Purchaser. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one year from
the date CIGWELD delivered the product to the authorized distributor.
Any claim under this warranty must be made within the warranty period which commences on the date of purchase of the product.
To make a claim under the warranty, take the product (with proof of purchase from a CIGWELD/ESAB Accredited Seller) to the store
where you purchased the product or contact CIGWELD/ESAB Customer Care 1300 654 674 for advice on your nearest Service Provider.
CIGWELD/ESAB reserves the right to request documented evidence of date of purchase. CIGWELD/ESAB or our Accredited Distributor
must be notified in writing of its claim within seven (7) days of becoming aware of the basis thereof, and at its own expense returning
the goods which are the subject of the claim to CIGWELD/ESAB or nominated Accredited Distributor/Accredited Service Provider.
This warranty is given.
CIGWELD Pty Ltd
CIGWELD An ESAB Brand
A.B.N. 56007226815
71 Gower Street, Preston Victoria, Australia, 3072
Phone: [phone] | Email: [email protected] | Website: www.cigweld.com.au | www.esabasia.com
This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot
be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation
for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of
acceptable quality and the failure does not amount to a major failure.
Please note that the information detailed in this statement supersedes any prior published data produced by CIGWELD or ESAB.

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ProLite Welding Helmet
WARRANTY SCHEDULE- PROLITE AUTO-DARKENING WELDING HELMET
CIGWELD reserves the right to request documented evidence of date of purchase.
CIGWELD SAFETY EQUIPMENT WARRANTY PERIOD
ProLite Auto-Darkening Welding Helmet ..................................................................... ..............3 years
ACCESSORIES
Cover Lenses............................................................................................................... ............1 month
Sweat Band ................................................................................................................. .............1 month
CIGWELD Limited Warranty does not apply to;
• Obsolete goods sold at auction, second-hand goods and prototype goods.
• Consumable Parts for MIG, TIG, Plasma welding, Plasma cutting and Oxy fuel torches, O-rings, fuses, filters or other parts that
fail due to normal wear.
Note:
• No employee, agent, or representative of CIGWELD or ESAB is authorized to change this warranty in any way or grant any other
warranty, and CIGWELD/ESAB shall not be bound by any such attempt. Correction of nonconformities, in the manner and time
provided herein, constitutes fulfilment of CIGWELD/ESAB’s obligations to purchaser with respect to the product.
• This warranty is void, and seller bears no liability hereunder, if purchaser used replacement parts or accessories which, in CIGWELD/
ESAB’s sole judgment, impaired the safety or performance of any CIGWELD/ESAB product and if the unit is altered or serviced
by an unauthorised CIGWELD/ESAB Service Provider. Purchaser’s rights under this warranty are void if the product is sold to
purchaser by unauthorized persons.
Please note that the information detailed in this statement supersedes any prior published data produced by CIGWELD.
!!
WARNING
For the purpose of safety and performance and to protect your CIGWELD Equipment Warranty always use genuine CIGWELD
replacement parts and accessories.

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ProLite Welding Helmet
SECTION 2: Introduction
2.01 How to Use This Manual
This Owner’s Manual usually applies to just the underlined
specification or part numbers listed. If none are underlined, they
are all covered by this manual.
To ensure safe operation, read the entire manual, including the
chapter on safety instructions and warnings.
Throughout this manual, the word WARNING, CAUTION and NOTE
may appear. Pay particular attention to the in formation provided
under these headings. These special annotations are easily
recognised as follows:
!!
WARNING
Gives information regarding possible personal injury.
Warnings will be enclosed in a box such as this.
!
!
CAUTION
Refers to possible equipment damage. Cautions will
be shown in bold type.
NOTE
Offers helpful information concerning certain operating
procedures. Notes will be shown in italics.
2.02 Equipment Identification
The product identification number is printed on the outer shipping
carton. Record this number for future reference.
2.03 Receipt of Equipment
When you receive the equipment, check it against the invoice to
make sure it is complete and inspect the equipment for possible
damage due to shipping. If there is any damage, notify the carrier
immediately to file a claim. Furnish complete information concerning
damage claims or shipping errors to:
CIGWELD, Customer Care Department, 71 Gower St, Preston,
Victoria, Australia, 3072.
Include all equipment identification numbers as described above
along with a full description of the parts in error.
Additional copies of this manual may be purchased by contacting
CIGWELD, Customer Care Department, at the address given above.
Include the Owner’s Manual number and equipment identification
numbers.
SECTION 3: General Information
3.01 ProLite Auto-Darkening Welding Helmet
The CIGWELD ProLite Auto-Darkening Welding Helmet is a sophisticated and modern helmet specifically engineered for welding comfort,
versatility, performance and fume deflection. The ProLite Auto Darkening Filter is fitted with an Ultra View True Colour Lens with Blue
Light Filter to assist in reducing the operator’s visual fatigue if concentrating on an arc all day. Four sensors detect the arc and darken
the lens in less than 0.2ms. Even at very low amperages, the helmet remains dark which makes it ideal for TIG work as well as more
powerful stick and MIG jobs, and a simple switch allows you to choose between welding and grinding modes. To ensure your complete
satisfaction with your new ProLite Auto-Darkening Welding Helmet and to realise a safer work environment, we ask that you read the
following Operating Manual thoroughly before use.
3.02 User Responsibility
This product will perform as per the information contained herein when installed, operated, maintained and repaired in accordance
with the instructions provided. This equipment must be checked periodically. Defective equipment should not be used. Parts that are
broken, missing, plainly worn, distorted or contaminated, should be replaced immediately. Should such repairs or replacements become
necessary, it is recommended that such repairs be carried out by appropriately qualified persons approved by CIGWELD. Advice in this
regard can be obtained by contacting an accredited CIGWELD Distributor.
This product or any of its parts should not be altered from standard specification without prior written approval of CIGWELD. The user
of this product shall have the sole responsibility for any malfunction which results from improper use or unauthorised modification from
standard specification, faulty maintenance, damage or improper repair by anyone other than appropriately qualified persons approved
by CIGWELD.

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ProLite Welding Helmet
SECTION 4: Personal Protection
!!
WARNING
Prior to welding check operation of the filter lens, if the lens does not darken DO NOT COMMENCE WELDING. If during
welding the filter does not darken IMMEDIATELY STOP WELDING.
The radiation from an electric arc during the welding process can seriously harm eyes and skin. It is essential that the following
precautions be taken:
When electric arc welding, it is a requirement to use a welding helmet or welding handshield that complies to a relevant standard.
Protective filter lenses are provided to reduce the intensity of radiation entering the eye thus filtering out harmful infra-red, ultra-
violet radiation and a percentage of the visible light. Such filter lenses are incorporated into this Welding Helmet. To prevent
damage to the filter lenses from molten or hard particles an additional hard clear glass or special plastic external cover lens is
provided. This cover lens should always be kept in place and replaced before the damage impairs your vision while welding.
!!
WARNING
For machine disc cutting, scaling, grinding and machining of metals and the like, additional eyeshields or faceshields with
appropriate impact rating should be used. Refer to AS/NZS1336 for full details of the appropriate protection for industrial
applications.
!!
WARNING
The indicated filter lens shade numbers are minimum. If any discomfort is felt, higher shade numbers should be selected.
Recognised standards for recommended practices for occupational eye protection include AS/NZS 1336 and EN 175.
Gloves should be flameproof gauntlet type to protect hands and wrists from heat burns and harmful radiations. They should
be kept dry and in good repair.
Protective clothing must protect the operator from burns, spatter and harmful radiation. Woollen clothing is preferable to cotton
because of its greater flame resistance. Clothing should be free from oil or grease. Wear leggings and spats to protect the lower
portion of the legs and to prevent slag and molten metal from falling into boots or shoes.

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ProLite Welding Helmet
Recommended Protective Filters for Electric Welding
Description of Process Approximate Range of
Welding Current in Amps
Minimum Shade Number of
Filter(s)
Air - Arc Gouging Less than or equal to 400 12
Flux-cored Arc Welding (FCAW)
- with or without shielding gas
Less than or equal to 300 11
300 to 400 12
400 to 500 13
Greater than 500 14
Gas Metal Arc Welding (GMAW)
(MIG)
- Aluminium and Stainless Steel
- other than Aluminium and Stainless
Steel
Less than or equal to 250 12
250 to 350 13
Less than or equal to 150 10
150 to 250 11
250 to 300 12
300 to 400 13
400 14
Gas Tungsten Arc Welding (GTAW)
(TIG)
Less than or equal to 100 10
100 to 200 11
200 to 250 12
250 to 350 13
Greater than 350 14
Manual Metal Arc Welding
- covered electrodes (MMAW)
Less than or equal to 100 8
100 to 200 10
200 to 300 11
300 to 400 12
Greater than 400 13
Plasma - Arc Cutting
50 to 100 10
100 to 400 12
400 to 800 14
Plasma - Arc Spraying — 15
Plasma - Arc Welding
Less than or equal to 20 8
20 to 100 10
100 to 400 12
400 to 800 14
Resistance Welding — Safety Spectacles or eye
shield
Submerged - Arc Welding — 2(5) *
* A shade 5 filter is recommended for watching molten pool in electroslag welding.
Table 4-1 Recommended Protective Filters for Electric Welding
Refer to standard AS/NZS 1338.1:2012 for comprehensive information regarding Table 4-1.

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ProLite Welding Helmet
SECTION 5: Specifications
5.01 ProLite Auto-Darkening Filter Lens
Description
Filter Lens Auto-Darkening Filter Lens - Ultra View True Colour
(with Blue Light Filter)
Filter Lens Dimensions 120mm x 100mm x 18mm
Viewing Area Dimensions 98mm x 55mm
Reaction Time 0.2ms
Sensors 4
Power Supply 2 x CR2450 Lithium Batteries (replaceable) and
Solar Assist
Inactivated Shade Level 4
Variable Shade Level 9 - 13
Function Welding or Grinding
Operating Temperature -5° C to +55 °C
Storing Temperature -20 °C to +70 °C
Sensitivity Range (Light to Dark) Low to High
Delay (Dark to Light) Long – Middle – Short (0.3s ~ 0.9s)
On/Off Control Automatic
Low Battery Indicator Test Button/ LED Indicator
Helmet Material High Impact Resistant Polyamide (Nylon)
Weight 470g
Table 5-1 Specifications
NOTE
Due to variations that can occur in manufactured products, claimed performance, voltages, ratings, all capacities,
measurements, dimensions and weights quoted are approximate only. Achievable capacities and ratings in use and operation
will depend upon correct installation, use, applications, maintenance and service.
5.02 Contents
CONTENTS- PROLITE AUTO-DARKENING WELDING HELMET
Description Qty
ProLite Auto-Darkening Welding Helmet 1
Helmet Bag 1
Front Cover Lens 2
Rear Cover Lens 2
Sweatband 1
Operating Manual 1
Table 5-2 Packing List

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ProLite Welding Helmet
SECTION 6: Harness Adjustment
Prior to use, the Welding Helmet must be adjusted for maximum comfort and protection. The Helmet should be adjusted such that it
is effectively positioned over the eyes and face to ensure adequate protection and comfort whilst welding. Please refer to the Harness
adjustment instructions below.
ADJUSTING THE FIT OF THE HELMET
1. The overall circumference of the headband can be made larger or smaller by rotating the knob on the back of the headband. This
can be done whilst wearing the helmet and allows just the right tension to be set to keep the helmet firmly on the head without
it being too tight.
2. If the headband is sitting too high or too low on your head, adjust the strap which passes over the top of your head. To do this
release the end of the band by pushing the locking stud out of the hole in the band. Slide the two portions of the band to a
greater or less width as required and push the locking stud through the nearest hole.
Test the fit of the headband by lifting up and closing down the helmet a few times while wearing it. If the headband moves while
tilting, re-adjust it until it is stable.
ADJUSTING THE DISTANCE BETWEEN THE HELMET AND THE FACE
3. To adjust the distance from the welder’s eyes to the filter lens adjust the two horizontal adjustments located left and right of the
harness assembly.
ADJUSTING THE VIEW ANGLE POSITION
4. To adjust the viewing angle position, release the two tabs from the notches on each side to adjust the angle up or down.
3
3
1
2
4
Art # A-12256
Figure 6-1 Harness Adjustment

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ProLite Welding Helmet
SECTION 7: Installation of Magnification Lens (Optional)
CIGWELD magnification lenses magnify the work area substantially to assist the welder in maintaining the high standard required.
!!
WARNING
Before installing the magnification lens, ensure that the rear cover lens is in place.
1. Magnification Lens Frame
Magnification lens frame shown on left without magnification lens installed.
2. Installing Magnification Lens
To install magnification lens, slide the magnification lens from the top of the magnification lens
frame and slide it down until it comes in contact with the last set of tabs on the magnification
lens frame. Ensure that the lens fits firmly in between the tabs.
3. Magnification Lens installed
Once the lens is installed it should sit firmly in place as shown in the picture on the left.
4. Removing Magnification Lens
To remove the magnification lens slide the magnification lens from the bottom edge in an
upwards motion until the magnification lens becomes free from the magnification lens frame.
Magnification lens ordering information (optional):
Description Part Number
1.50 diopter 454012
2.00 diopter 454010
2.25 diopter 454014
2.50 diopter 454011
Table 7-1 Magnification Lens Ordering Information

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SECTION 8: Changing of Front and Rear Cover Lenses
If any of the Cover Lenses is broken, plainly worn, distorted or contaminated it should be replaced immediately with a genuine Cigweld
replacement part.
REPLACING FRONT COVER LENS
1. To replace the front cover lens unclip the filter lens from the top and bottom mounting bracket. Remove the existing front cover
lens and replace with new one. Ensure that when installing the filter lens is fastened securely to prevent any fumes passing
through.
REPLACING REAR COVER LENS
2. Remove the rear cover lens by pulling up the recessed centre edge of the lens and the rear covers will pop out of its tabs.
Replace the existing rear cover lens by sliding the lens under the tabs on one side first and then massage the other side so that
it slide under the tabs and sits securely.
Ensure both cover lenses are securely in place before use.
SECTION 9: ProLite Auto-Darkening Filter Lens Controls
For your protection and maximum efficiency of your product, please study this information carefully before use.
Welding/Grinding Mode
1. The Welding/Grinding mode switch is used to change the Filter Lens between Welding and Grinding modes. Note that additional
eye and face protection is recommended when Grinding.
Sensitivity Control
2. The Sensitivity Control is used to make the Filter Lens more or less responsive to different light levels. Manually adjust the
sensitivity as required for the application.
Variable Shade Control
3. The Variable Shade Control is used to adjust the shade level between 9-13. Manually adjust shade to desired level as required
for the application.
Delay Switch
4. The Delay Switch is used to adjust the hold time of the Filter Lens after welding is completed. Manually adjust delay time to
desired level as require for application.
1
234
Art # A-12257
Figure 9-1
Battery Test Button
1. The battery life can be tested by pressing on the test button. When depressed the filter lens will change to a darkened state and
led indication will light. If the led indication fails to light or is quite dim, please replace the lithium batteries. Refer to point 2 for
battery replacement details.

0-5296 17
ProLite Welding Helmet
Battery Compartment
2. To replace batteries remove the lithium batteries from the control/battery housing on each side. This can be done by removing
the retaining screw, depressing the two grooved sections of the housing and pulling downwards. Replace with 2 x CR2450
Lithium Batteries.
!!
WARNING
Swallowing batteries may lead to serious injury in as little as 2 hours or death, due to chemical burns and potential perfo-
ration of the oesophagus.
If you suspect your child has swallowed or inserted a button battery immediately call the 24-hour Poisons Information Centre
in Australia on 13 11 26 for fast, expert advice.
Examine devices and make sure the battery compartment is correctly secured, e.g. that the screw or other mechanical
fastener is tightened. Do not use if compartment is not secure.
Dispose of used button batteries immediately and safely. Flat batteries can still be dangerous.
Tell others about the risk associated with button batteries and how to keep their children safe.
Art # A-12258_AB
2
Art # A-12259
Figure 9-2 Battery Test Button Figure 9-3 Battery Compartment

18 0-5296
ProLite Welding Helmet
Section 10: Spare Parts
!!
WARNING
CIGWELD cannot be held responsible for the continuing performance of this Welding Helmet if non-genuine spare parts
are used.
1
2
345
6 7
8
910
Art # A-12260
Figure 10-1 Exploded View of ProLite Auto-Darkening Welding Helmet
Parts List
SPARE PARTS – CIGWELD PROLITE AUTO-DARKENING WELDING HELMET
Item No Part Number Description
1 454326 Sweatband
2 454327 Harness assembly (including Sweatband)
3-Magnification Lens (Optional - refer to Page 16)
4 454328 Rear Cover Lens
5 - Auto-Darkening Filter Lens (Not available as spare part)
6-Battery CR2450 Lithium (Not available as spare part)
7 454329 Front Cover Lens
8-Helmet Shell (Not available as spare part)
9-Control Nut (Not available as spare part)
10 - Control Knob (Not available as spare part)
Table 10-1 Spare Parts

0-5296 19
ProLite Welding Helmet
SECTION 11: Basic Troubleshooting
FAULT CAUSE REMEDY
1. Irregular darkening dimming. A. Headband has been set unevenly
and there is an uneven distance
from the eyes to the filter lens.
A. Reset the headband to reduce the
difference to the filter
2. Auto-Darkening filter does not
darken or flickers.
A.
B.
C.
Front cover lens is soiled or
damaged.
Sensors are soiled.
Welding current is too low.
A.
B.
C.
D.
Clean Cover Lens with a soft cloth.
Replace if necessary.
Clean the sensors surface.
Adjust the sensitivity level to higher.
Check battery and verify they are in
good condition and installed properly.
Also, check battery surfaces and
contacts and clean if necessary.
3. Slow response. A. Operating temperature is too low. A. Do not use at temperatures below
-10º C.
4. Poor vision. A.
B.
C.
Front/inside cover lens and/or the
filter are soiled.
There is insufficient ambient light.
Shade number is incorrectly set.
A.
B.
Change lens.
Reset the shade number.
5 Welding helmet slips. A. Headband is not properly
adjusted.
A. Readjust the headband.
Table 11-1 Basic Troubleshooting
!
!
WARNING
If the above troubleshooting recommendations do not resolve the problem, do not use the Auto-Darkening Welding Helmet.
Contact CIGWELD for further information.

CIGWELD Pty Ltd
CIGWELD An ESAB Brand
71 Gower Street, Preston VIC 3072 Australia
Customer Care:
Tel: [phone] | Fax: [phone]
Email: [email protected]
International Enquiries
Tel: [phone] | Fax: [phone]
cigweld.com.au
Malaysia -
No 14 Jalan Teknologi 3/1
Selangor Science Park 1
Kota Damansara, 47810 Petaling Jaya
Malaysia
Tel: [phone]
Fax: [phone]
Indonesia -
JI. Pulogadung No. 45
Kawasan Industri Pulogadung
Jakarta, 13930
Indonesia
Tel: [phone]
Fax: [phone]
Selangor Darul Ehsan
Singapore -
ESAB Asia Pacific
38 Joo Koon Circle
629063
Singapore
Tel: [phone]