ESAB PSF 315ME User manual

Valid from manufacturing week 2170457 342 001 031104
PSF 315M/ME
PSF 500M/ME
PSF 410 MW
Bruksanvisning
Brugsanvisning
Bruksanvisning
Käyttöohjeet
Instruction manual
Betriebsanweisung
Manuel d’instructions
Gebruiksaanwijzing
Instrucciones de uso
Istruzioni per l’uso
Manual de instruções
Ïäçãßåò ÷ñÞóåùò
Instrukcja obs³ugi
Návod k pou¾ívání
Kezelési utasítások

-- 2 --
Rätt till ändring av specifikationer utan avisering förbehålles.
Ret til ændring af specifikationer uden varsel forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbeholdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo--nos o direito de alterar as especificações sem aviso prévio.
Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.
Zastrzegamy sobie prawo do wprowadzenia zmian.
Výrobce si vyhrazuje právo na zmìnu údajû bez pøedcházejiciho upozomìni.
Fenntartjuk az elözetes bejelentés nélküli változtatás jogát.
SVENSKA 3..............................................
DANSK 10................................................
NORSK 17................................................
SUOMI 24................................................
ENGLISH 31..............................................
DEUTSCH 38.............................................
FRANÇAIS 45.............................................
NEDERLANDS 52.........................................
ESPAÑOL 59..............................................
ITALIANO 67..............................................
PORTUGUÊS 74..........................................
ÅËËÇÍÉÊÁ 81.............................................
POLSKI 89.................................................
ÈESKY 96.................................................
MAGYAR 103................................................

ENGLISH
-- 3 1 --
TOCe
1 DIRECTIVE 32........................................................
2SAFETY 32...........................................................
3 INTRODUCTION 33...................................................
4 TECHNICAL DATA 34.................................................
5 CONSUMABLES 34...................................................
5.1 Changing electrode guide Replacing electrode conductors 34......................
5.2 Interchangeable connectors 35.................................................
5.3 Compressed air cleaning 35...................................................
5.4 Contact nozzles 36...........................................................
5.5 Electrode holder 36...........................................................
5.6 Gas nozzles 36..............................................................
5.7 Gas protection 36............................................................
6 OPERATION 37.......................................................
7 MAINTENANCE 37....................................................
8 SPARE PARTS AND ACCESSORIES 37.................................
DIMENSION DRAWING 110................................................
SPARE PARTS LIST 111...................................................
ACCESSORIES 118.......................................................

-- 3 2 --
bg11ea
1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that welding
gun PSF 315M/ME, PSF 500M/ME, PSF 410MW from number 217 complies with standard EN
60974--7, in accordance with the requirements of directive (73/23/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Henry Selenius
Vice President
ESAB AB Arc Equipment
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
Laxå 2002--04--25
2SAFETY
WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
GB

-- 3 3 --
bg11ea
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorised person is stationed within the working area of the equipment when it is
started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from draughts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
SMake sure the return cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during operation.
3 INTRODUCTION
The PSF 315M, PSF 315ME, PSF 500M and PSF 500ME are a series of self--cooled
welding guns, while the PSF 410MW is water--cooled. The welding guns have been
developed for use in robot applications or mechanised welding. The welding guns’
structure and spare parts are evident from pictures and the spare parts list, see page
111.
This welding gun is available in a variety of types; for more information see the spare
parts register on page 111.
A range of accessories including welding tips, swan necks and contact nozzles are
also available.
Details of ESAB’s welding gun accessories can be found on page 118.
GB