ESAB SAVAGE A40 User manual

WELDING HELMET
USER INSTRUCTIONS
SAVAGE A40
Manual Number: 0-5580
Revision Date: 01/15/2020
Revision Number: AC
Language: ČESKÁ, DANSK, NEDERLANDS, ENGLISH, SUOMEN, FRANÇAIS,
DEUTSCH, MAGYAR, ITALIANO, NORSKE, POLSKIE, PORTUGUÊS, ROMÂNĂ,
РУССКИЙ, ESPAÑOL, SVENSKA

WELDING HELMET USER INSTRUCTIONS
SVAŘOVACÍ KUKLA NÁVOD K POUŽITÍ
SVEJSE HJELM BRUGER MANUAL
AUTOMATISCHE LASHELMEN GEBRUIKSAANWIJZING
HITSAUS NAAMARI KÄYTTÖOHJEET
CAGOULE DE SOUDAGE CONSEILS D UTILISATION
SCHWEISSERSCHUTZHELM BEDIENUNGSANLEITUNG
AUTOMATA HEGESZTŐPAJZS HASZNÁLATI UTASÍTÁS
CASCHI PER LA SALDATURA MANUALE ISTRUZIONI D’USO
SVEISEMASKE BRUKSANVISNING
PRZYŁBICA SPAWALNICZA INSTRUKCJA UŻYTKOWNIKA
CAPACETE DE SOLDADURA MANUAL DO UTILIZADOR
MASCA DE SUDARE INSTRUCȚIUNI DE UTILIZARE
СВАРОЧНАЯ МАСКА ИНСТРУКЦИЯ ПО ЭКСПЛУАТАЦИИ
PANTALLA DE SOLDADURA MANUAL DE USUARIO
SVETSHJÄLM ANVÄNDARINSTRUKTION

WELDING HELMET
USER INSTRUCTIONS
SAVAGE A40
Manual Number: 0-5580EN
Revision Date: 01/15/2020
Revision Number: AC
Language: ENGLISH

!
!
WARNING
Read and understand this entire Manual and your employer’s safety practices before installing, operat-
ing, or servicing the equipment.
While the information contained in this Manual represents the Manufacturer's best judgment, the
Manufacturer assumes no liability for its use.
SAVAGE A40 welder protective helmet
Operating Manual Number 0-5580EN
Published by:
ESAB Group Inc.
2800 Airport Rd.
Denton, TX 76208
[phone]
www.esab.eu
Copyright 2019 by ESAB. All rights reserved.
Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited.
The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or
omission in this Manual, whether such error results from negligence, accident, or any other cause.
Original Publication Date: 01/15/2020
Revision Date:
Record the following information for Warranty purposes:
Where Purchased:_______________________________
Purchase Date:__________________________________
Table of Contents
SAVAGE A40 USER MANUAL ............................................................................................ 1
Information ...............................................................................................................................................................1
Replacing the Outer Spatter Lens:..............................................................................................................................1
Range of application..................................................................................................................................................2
Operation ..................................................................................................................................................................2
Servicing and maintenance .......................................................................................................................................2
Performance..............................................................................................................................................................2
How to set the shade.................................................................................................................................................2
Switching Grind mode /Welding mode..................................................................................................................... 2
How to replace battery (For Replaceable Battery Version Only) .................................................................................3
Before using the lter:...............................................................................................................................................3
Range of use for the SAVAGE A40...............................................................................................................................3
Setting the delay....................................................................................................................................................... 3
Spare parts SAVAGE A40 ............................................................................................................................................3
FilterTesting:.............................................................................................................................................................3
Certication and Control labels..................................................................................................................................4
ADF Marking Explanations:........................................................................................................................................4

1
SAVAGE A40 User Manual
Information manual for the SAVAGE A40 welder protective helmets complying with Par. 1.4 of Appendix ll of the EC regula-
tions. The SAVAGE A40 welding helmets are high quality products that contribute to the comfort and safety of the welder.
SAVAGE A40 welding helmets may be used only in connection with arc welding. The chart below shows how to choose the
most suitable shade level:
Weldingprocess
Orrelatedtechniques
Current internally in amperes
0.52.510204080 125175225275350 450
15153060100 150200250300400 500
Emanual
Fluxcoreelectrodes
Fluxedstickelectrodes
MIG/Metal-Inert-Gas Argon (Ar/He)
Steels, alloyed steels,
Copper&itsalloys etc.
MIG/Metal-Inert-Gas Argon (Ar/He)
Aluminium,copper, nickel
Andotheralloys.
TIG/ Tungsten-Inert Gas Argon (Ar/H2)(Ar/He)

All weldable metals such as steels, aluminium,
Copper, nickel and their alloys.
MAG / Metal-active Gas (Ar/Co2O2)(Ar/Co2/He/H2)
ConstructionSteel,hardened & tempered steels
Cr-Ni-steel,Cr-steel&otheralloyed steels.
Electricarc compressed air joining
(Meltjoining)carbonelectrodes (O2)
Flamegrooving compressed air (O2)
Plasmacutting(fusioncutting)
Allweldable metals see WIG
Center and outer gas: Argon(Ar/H2)(Ar/He)
Plasmacutting(Fusion cutting)
Micro-plasma welding
Center and outer gas: Agon(Ar/H2)(Ar/He)
0.52.510204080 125175225275350 450
15153060100 150200250300400 500
910 11 12 13 14
10 11 12 13 14
10
10
10
10
10
11
11
11
11
11
11
12
12
12
12
12
12
13
13
13 14
13
13
13
14
15
14 15
14
15
15
9
8765
2.5
4
9
Depending upon the application conditions, the next highest or next lowest protection level can be used.
The darker elds correspond to those areas in which the corresponding welding process cannot be used.
Information
SAVAGE A40 welding helmets aord reliable protection for the eyes whilst electric arc welding. They oer permanent protec-
tion against UV/IR rays, heat & sparks in any state from the clear to dark. The protection shades of the SAVAGE A40 welding
helmets have been chosen to avoid eye damage caused by the welding arc.
Do not look directly at welding rays with unprotected eyes when the arc strikes. This can cause a painful inammation of the
cornea and irreparable damage to the lens of the eye leading to cataracts.
SAVAGE A40 welding helmets allow the welder to see the point of arc strike more precisely. This leads to a real time saving.
The helmet does not have to be ipped up and down during welding, both hands are kept free and because of the helmet's
light weight fatigue is reduced.
Replacing the Outer Spatter Lens:
Ensure that the helmet is always equipped with an Outside Lens (before the lter, on the outside of the helmet) and an Inner
Lens (behind the lter, inside the helmet). These protections lenses must be replaced if broken, damaged or covered with
welding spatter to such an extent that vision is impaired.
Inner & Outer Lenses are consumables and must be replaced regularly with certied ESAB spare parts (CE marked).
Before using the SAVAGE A40 helmet for the rst time the protective lms must be removed from the Front Spatter Lens
(drawing 1). The lms cannot be removed from the Front Spatter Lens with the Lens in place. Please follow the instructions
below to remove the Spatter Lens.
Drawing 1