ESD CPCI-DP-2S User manual

CPCI-DP-2S
Intelligent CompactPCI® Board with 2
PROFIBUS-DP® Slave Interface
Hardware Manual
to Product I.2322.02
CPCI-DP-2S Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 Pa e 1 of 36
esd electronic system design gmbh
Vahrenwalder Str. 207 • 30165 Hannover • ermany
http://www.esd.eu
Phone: [phone] • Fax: [phone]

N O T E
The information in this document has been carefully checked and is believed to be entirely reliable.
e d makes no warranty of any kind with re ard to the material in this document, and assumes no
responsibility for any errors that may appear in this document. In particular descriptions and
technical data specified in this document may not be constituted to be uaranteed product features
in any le al sense.
e d reserves the ri ht to make chan es without notice to this, or any of its products, to improve
reliability, performance or desi n.
All ri hts to this documentation are reserved by e d. Distribution to third parties, and reproduction
of this document in any form, whole or in part, are subject to e d's written approval.
© 2016 esd electronic system desi n mbh, Hannover
esd electronic system desi n mbh
Vahrenwalder Str. 207
30165 Hannover
Germany
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.esd.eu
This manual contains important information and instructions on safe and efficient
handlin of the CPCI-DP-2S. Carefully read this manual before commencin any work
and follow the instructions.
The manual is a product component, please retain it for future use.
Trademark Notices
CANopen® and CiA® are re istered community trademarks of CAN in Automation e.V.
CompactPCI® is a re istered trademark of the PCI Industrial Computers Manufacturers Group.
PROFIBUS® is a re istered trademark of PROFIBUS International (PI).
All other trademarks, product names, company names or company lo os used in this manual are reserved by their
respective owners.
Pa e 2 of 36 Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 CPCI-DP-2S

Document file: I:\Texte\Doku\MANUALS\CPCI\DP\En lisch\CPCI-DP-2S-Hardware_en_12.odt
Date of print: 2016-01-26
Document type
number: DOC0800
Hardware ver ion: 1.1
Document Hi tory
The chan es in the document listed below affect chan es in the hardware as well as chan es in
the description of the facts, only.
Rev. Chapter Change ver u previou ver ion Date
1.1 - First En lish manual 2015-07-03
1.2
- Classification of warnin messa es inserted, safety instructions revised
2016-01-26
4.2 Reference inserted
7 Chapter revised
7.2 New chapter “Firmware”
7.3 New chapter “Host-Operatin System and Drivers” with description of
DPCTL_START, DPCTL_SEND and DPCTL_TAKE
7.4 New chapter “Library and Application Software”
7.5 New chapter “Usin the CPCI-DP-2S with the TIA Portal V13SP1”
Technical details are subject to chan e without further notice.
CPCI-DP-2S Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 Pa e 3 of 36

Cla ification of Warning Me age and Safety In truction
This manual contains noticeable descriptions, warnin messa es and safety instructions, which
you must follow to avoid personal injuries or death and property dama e.
This is the safety alert symbol.
It is used to alert you to potential personal injury hazards. Obey all safety messa es
and instructions that follow this symbol to avoid possible injury or death.
DANGER, WARNING, CAUTION
Dependin on the hazard level the si nal words DANGER, WARNING or CAUTION are used to
hi hli ht safety instructions and warnin messa es. These messa es may also include a warnin
relatin to property dama e.
DANGER
Dan er statements indicate a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
Warnin statements indicate a hazardous situation that, if not avoided, could result in
death or serious injury.
CAUTION
Caution statements indicate a hazardous situation that, if not avoided, could result in
minor or moderate injury.
NOTICE
Notice statements are used to notify people on hazards that could result in thin s other than
personal injury, like property dama e.
NOTICE
This NOTICE statement indicates that the device contains components sensitive to
electrostatic dischar e.
NOTICE
This NOTICE statement contains the eneral mandatory si n and ives information that
must be heeded and complied with for a safe use.
INFORMATION
INFORMATION
Notes to point out somethin important or useful.
Pa e 4 of 36 Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 CPCI-DP-2S

Safety In truction
● When workin with the CPCI-DP-2S follow the instructions below and read the manual carefully to
protect yourself from injury and the CPCI-DP-2S from dama e.
● The device is a built-in component. It is essential to ensure that the device is mounted in a way that
cannot lead to endan erin or injury of persons or dama e to objects.
● Do not use dama ed or defective cables to connect the CPCI-DP-2S.
● In case of dama es to the device, which mi ht affect safety, appropriate and immediate measures
must be taken, that exclude an endan erment of persons and domestic animals and property.
● Current circuits which are connected to the device have to be sufficiently protected a ainst
hazardous volta e (SELV accordin to EN 60950-1).
● The CPCI-DP-2S may only be driven by power supply current circuits, that are contact protected.
A power supply, that provides a safety extra-low volta e (SELV) accordin to EN 60950-1, complies
with this conditions.
● The device has to be securely installed in the control cabinet before commissionin .
● Protect the CPCI-DP-2S from dust, moisture and steam.
● Protect the CPCI-DP-2S from shocks and vibrations.
● The CPCI-DP-2S may become warm durin normal use. Always allow adequate ventilation around
the CPCI-DP-2S and use care when handlin .
● Do not operate the CPCI-DP-2S adjacent to heat sources and do not expose it to unnecessary
thermal radiation. Ensure an ambient temperature as specified in the technical data.
DANGER
Hazardous Volta e - Ri k of electric hock due to unintentional contact with
uninsulated live parts with hi h volta es inside of the system into which the CPCI-DP-2S
is to be inte rated.
→ Disconnect all hazardous volta es (mains volta e) before openin the system.
→ Ensure the absence of volta e before startin any electrical work
NOTICE
Electro tatic di charge may cau e damage to electronic component .
To avoid this, perform the steps described on pa e 12 before you touch the CPCI-DP-2S,
in order to dischar e the static electricity from your body.
Qualified Per onal
This documentation is directed exclusively towards personal qualified in control and automation
en ineerin .
The installation and commissionin of the product may only be carried out by qualified personal,
which is authorized to put devices, systems and electric circuits into operation accordin to the
applicable national standards of safety en ineerin .
Conformity
The CPCI-DP-2S is an industrial product and meets the demands of the EU re ulations and EMC
standards printed in the conformity declaration at the end of this manual.
Warning: In a residential, commercial or li ht industrial environment the CPCI-DP-2S may cause
radio interferences in which case the user may be required to take adequate measures.
Data Safety
This device is equipped with an Ethernet or other interface which is suitable to establish a
connection to data networks. Dependin on the software used on the device, these interfaces may
allow attackers to compromise normal function, et ille al access or cause dama e. esd does not
take responsibility for any dama e caused by the device if operated at any networks. It is the
responsibility of the device's user to take care that necessary safety precautions for the device's
network interface are in place.
CPCI-DP-2S Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 Pa e 5 of 36

Intended U e
The intended use of the CPCI-DP-2S is the operation as CompactPCI Board with 2 PROFIBUS-
DP® Slave Interfaces in a CompactPCI system.
The uarantee iven by esd does not cover dama es which result from improper use, usa e not in
accordance with re ulations or disre ard of safety instructions and warnin s.
● The CPCI-DP-2S is intended for installation in a CompactPCI system only.
● The operation of the CPCI-DP-2S in hazardous areas, or areas exposed to potentially explosive
materials is not permitted.
● The operation of the CPCI-DP-2S for medical purposes is prohibited.
Service Note
The CPCI-DP-2S does not contain any parts that require maintenance by the user. The CPCI-DP-
2S does not require any manual confi uration of the hardware.
Di po al
Devices which have become defective in the lon run have to be disposed in an appropriate way or
have to be returned to the manufacturer for proper disposal. Please, make a contribution to
environmental protection.
Pa e 6 of 36 Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 CPCI-DP-2S

Table of content
Safety Instructions...........................................................................................................................5
1. Overview...................................................................................................................................... 8
2. Front Panel View with LEDs.........................................................................................................9
2.1 Position of the LEDS and PROFIBUS DP Connectors...........................................................9
2.2 Overview.............................................................................................................................. 10
2.2.1 PROFIBUS DP Status LED “E”...................................................................................10
3. Hardware Installation..................................................................................................................12
4. Software Confi uration...............................................................................................................13
4.1 Installation............................................................................................................................ 13
4.2 Application........................................................................................................................... 13
5. Technical Data............................................................................................................................ 14
5.1 General Technical Data........................................................................................................14
5.2 Microprocessor and Memory................................................................................................14
5.3 CompactPCI Interface..........................................................................................................15
5.4 PROFIBUS DP Interface......................................................................................................15
5.5 Software Support.................................................................................................................15
6. Connector Assi nments..............................................................................................................16
6.1 PROFIBUS DP Interfaces DP0, DP1 (X1000, X1100)..........................................................16
7. Software..................................................................................................................................... 17
7.1 GSD File.............................................................................................................................. 17
7.2 Firmware.............................................................................................................................. 19
7.3 Host-Operatin System and Drivers.....................................................................................20
7.3.1 DPCTL_START...........................................................................................................20
7.3.2 DPCTL_SEND.............................................................................................................21
7.3.3 DPCTL_TAKE............................................................................................................. 21
7.4 Library and Application Software .........................................................................................22
7.5 Usin the CPCI-DP-2S with the TIA Portal V13SP1.............................................................25
7.5.1 Quick Start.................................................................................................................. 25
7.5.2 Installation of the GSD File..........................................................................................26
7.5.3 Insert CPCI-DP-2S Hardware and Network Confi uration...........................................28
7.5.4 Customize the automatically enerated Name............................................................30
7.5.5 Insert I/O Words for Exchan e of Information..............................................................32
7.5.6 Compile Hardware Confi uration.................................................................................33
7.5.7 Go online..................................................................................................................... 34
8. Declaration of Conformity........................................................................................................... 35
9. Order Information.......................................................................................................................36
CPCI-DP-2S Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 Pa e 7 of 36

Overview
1. Overview
Figure 1: Block circuit dia ram
The CPCI-DP-2S is an intelli ent CompactPCI® board in 3U form factor with 2 PROFIBUS DP®
slave interfaces .
The PPC405GP PowerPCTM controller comes with a powerful CPU core, an SDRAM controller and
a controller for the serial interface. The serial interface is only intended for internal test- and
pro rammin purposes.
The PROFIBUS DP interfaces on the front panel are desi ned as RS-485 interfaces and are each
controlled via a DP Slave Controller (SPC3).
Both interfaces are electrically isolated from the other units via RS-485 driver components with
isolation (IL485) and DC/DC-converters.
The status of the CPCI-DP-2S is indicated by LEDs in the front panel.
Pa e 8 of 36 Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 CPCI-DP-2S
IRQ
Flash
EPROM
SDRAM
PowerPC
AMCC
PPC405GPr
+5 V=
+5 V=
D
P
DP
+5 V=
+5 V=
D
P
DP
Compac PCI Connec or
DC/DC-
Conver er
DP-Slave
Con roller
SPC3
DC/DC-
Conver er
DP-Slave
Con roller
SPC3
Pos Connec or
SER 1, TTL
(For es and
programming only)
elec rical isola ion
elec rical isola ion

Front Panel View with LED
2. Front Panel View with LED
2.1 Po ition of the LEDS and PROFIBUS DP Connector
Figure 2: Connectors and LEDs
See also pa e 16 for si nal assi nment of the PROFIBUS DP connectors.
CPCI-DP-2S Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 Pa e 9 of 36

Front Panel View with LED
2.2 Overview
LED Colour Function De cription
D0 reen LED
Data 0
Data 0, controlled by PROFIBUS controller 0
ON - if data are received or transmitted via PROFIBUS
interface 0
D1 reen LED
Data 1
Data 1, controlled by PROFIBUS controller 1
ON - if data are received or transmitted via PROFIBUS
interface 1
Breen Status LED
Module Status (Chip select of the RAM)
ON - if memory access has occurred within the last 10
seconds
Ereen Error
LED
PROFIBUS DP Status
(see chapter 2.2.1 PROFIBUS DP Status LED “E”)
Table 1: Description of LEDs
2.2.1 PROFIBUS DP Statu LED “E”
This LED indicates the PROFIBUS DP Status of the PROFIBUS DP channels in multiplex
operation. One after the other the current status of the sin le channels is shown for 4 seconds
each.
The LEDs are “on” until an error occurs on a channel.
In case of an error the channels are indicated as follows:
first channel - ONE lon ON period (0,25 s OFF +0,75 s ON) and the
second channel - TWO lon ON periods (0,25 s OFF + 0,75 s ON + 0,25 s OFF + 0,75 s ON)
Afterwards the error status is shown via the blinkin sequences described in the followin table:
Pa e 10 of 36 Hardware Manual • Doc. No.: I.2322.21 / Rev. 1.2 CPCI-DP-2S