Evelo Aurora User manual

1
Assembly of EVELO Aurora
Unboxing Your Aurora
1. Begin unboxing the bike by cutting the
banding then opening the box. Use caution
regarding the staples as they can be very
sharp.
2. Remove the small boxes.
3. The easiest way to get the bike out of the
box is to lie the box down on its side and
then slide it out. See image ----->
4. Remove packaging including zip ties.
Caution: sometimes the zip ties are used to
hold cables or wires in place. A good indi-
cator is if the zip tie is touching a painted
surface of the bike—those should remain in
place.
5. Empty all the boxes so you know what
you are working with.
The focus of this document is to assist with the assembly of your new EVELO
Aurora. The scope is intentionally narrow -- The “User Guide” that was
included with your bike covers a much broader spectrum of topics: fit
adjustments, battery care, controls etc.
Our Team is here to help 7 days a week!
[e-mail]
877-991-7272
Feel Free to reach out!

2
Aurora – Install Stem
1. As viewed from above, rotate the steering
assembly clockwise so that the cables aren’t
wrapped around the frame and the bridge is facing
forward. Both brake calipers should be on the le
hand side of the bike.
2. If there is a zip tie on the steerer tube at the top
of the column, remove it.
3. Slide the stem on facing forward and remove the
small rubber cap in the top center. This gives you
access to the bolt.
4. Using The Long end of your 5 mm Allen wrench
tighten the bolt until it feels snug.
5. With just two fingers attempt to rotate the spac-
ers below the stem as shown. You want the bolt
tight enough that you cannot turn the spacers with
2 fingers. This creates the proper pressure on the
bearings in the steering column. The goal here is
to allow the handlebars to turn freely but without
play.

3
6. Looking from above rotate the stem if need-
ed until it is straight in relation to the fork.
7. Using a 4 mm Allen key, tighten the two
stem bolts.
Install Handlebars
1. The handlebars are clamped to the stem with
four bolts and a faceplate. You will see these on
the forward end of the stem. Remove the four
bolts and the faceplate using the Allen wrench
provided.
2. Li the handlebars into place, and center the
knurled portion of the handlebars in the stem
clamping area. The display can be rotated out of
the way if it is interfering. Position the faceplate
over the four bolt holes, and thread all four bolts
into place. Get them fingertight then make some
positional adjustments before tightening them
securely.Note the gap at the top and the bottom
of the faceplate should be approximatly even.
3. Rotate the bars so the grips are apporximately
where you want them, and firmly tighten all 4
bolts.
Install fender and headlight
1. Remove the bolt from fork bridge.
2. Insert the bolt from the front side through the
headlight bracket and then the fork bridge.
3. Li the fender in place from the rear and place
the metal tab over the bolt.
4. Add the washer and thread the nut on, but just
fingertight for now.

4
Install fender and headlight (cont.)
5. On the fork legs there are two bolts near the
bottom. Remove those.
6. Pass the bolt through the wire loop of the fend-
er strut and thread the bolt back into the fork.
7. Repeat on the other side.
8. Li the headlight into an upright position, Li
the fender up as far as it will go (the metal tab
is slotted) and tighten the nut/bolt to hold it in
place.
9. Plug in the headlight. There are 2 arrows on
the connector--place them so they point at each
other. Snap the ends together.
Install Front Wheel
1. To install the front wheel first remove all the
packaging. Notice that there is a black cap on the
axle on the side opposite the disc brake. That can
be popped out using the skewer if necessary.
2. Remove the nut from the skewer and slide it
through starting on the disc side. There should be
a conical centering spring, and the narrow end
should face the axle.
3. Once the skewer is through the axle, place
the second spring on with the narrow and facing
inward.
4. Thread on the nut, but just get it started at this
point. If you thread it on too far, the wheel won’t
go into the fork.
5. There is a piece of plastic packaging that is
between the forklegs. Remove this. There is also a
plastic spacer inserted into the brake caliper. Pull
this out.
6. Li the front of the bike and place the wheel
into the fork resting the legs on the axle. Watch
closely from the brake side to ensure that the disc
is going into the slot in the caliper. This may be
easier if you lower the kickstand.
7. Pivot the lever so that it is straight in line with
the axle. Tighten the nut until it stops, then close
the lever. It should take some force to do this and
a good indicator is if the lever le an impression
in the palm of your hand. Ideally, the lever will
point towards the rear of the bike.

5
Install Pedals
Installation of the pedals requires a 15 mm
wrench.
It is important to note that the pedals are
threaded differently. The right pedal will screw
in clockwise, and the le pedal will screw
in counterclockwise. There is an L and an R
stamped into the end of each pedal for refer-
ence.
Screw both pedals in securely.
Use of Battery
Keys for your battery were attached to the seat
clamp. We cannot replace exact keys, so it is a
good idea to keep one in a safe place and use
the other for daily use.
To release the battery, insert the key in the lock
and twist. While in the unlocked position, tip
the battery and li out of the bike.
To reinstall, place the tab at the bottom of the
battery into the slot in the dock and tip the bat-
tery inward until it clicks. Double check to make
sure that it is secure.
To charge your battery, first insert the charger
tip into the battery (there is a rubber door to
open).
Plug the charger into any standard outlet. It is
charged when the red light turns green.
This can be done with the battery either on or
off the bike.

6
Serial Number Location
To register your bike on our website, you will
need to record the serial number. It is located
on the headtube of your bike as shown:
There is considerable additional information in your “User Guide”. Of course, if you
ever have questions, our team is ready to help!
[e-mail]
877-991-7272