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Fabtech Dirt Logic shocks User manual

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FTS24155 JEEP WRANGLER FRONT OE BUMPSTOP
2 FT840092 2.25 DLSS BUMPSTOP
1 FT50555 HARDWARE SUBASSEMBLY
Thank you for purchasing Dirt Logic shocks, the nest off-road shock in the industry. Each unit is built to exacting standards
and is properly tuned specically for your vehicle. Dirt Logic shocks are designed and built to both beautify and upgrade your
suspension system.
How To Care For Your Dirt Logic Shocks
Dirt Logic shocks have been designed as a take apart, serviceable, race style unit. That means, just like a race shock, it will
need to be maintained and periodically rebuilt. The tight tolerances of this provide the exceptional ride and performance you are
paying for but do require maintenance which is normal in a take apart shock like a Dirt Logic.
Externally, the shock should be kept clean at all times and kept free of dirt, road salt or other corrosive elements. The unit should
be routinely washed with a pH balanced cleaner to keep the nish looking new. Do not use any abrasive or aggressive cleaners
or degreasers as it will harm the nish for life including the aluminum anodizing.
Internally, the shock has high performance seals that allow the shock to cycle at very high rates and provide exceptional
damping in aggressive off-road conditions. These seals are a wearable item and may need to be replaced periodically to keep
the shock functioning correctly. Our in house Shock Lab is equipped to handle these needs when necessary.
Caution – Read Before Installing
Stop – Call FABTECH customer service if any component of this product is missing. Do not return it to the place of purchase!
This Dirt Logic Shock is shipped pressurized with Nitrogen. Do not remove tamper cap or warranty will be void.
If this shock is equipped with a reservoir hose, do not loosen or remove the hose or warranty will be void.
If this shock is equipped with a coil, be aware that the coil has some amount of preload from the factory and should not be
removed. Removal of the coil will void the warranty.
If this shock product needs to be returned for any reason, it must be returned in its original packaging or warranty will be void.
Dirt Logic Shocks come with a one year warranty from the original date of purchase for defects in material or workmanship.
A spanner wrench can be purchased for future adjustment. (FTS89905 for 4.0, FTS98008 for 2.5, FTS98006 for 2.0)
If adjustment is needed. Jack up the vehicle to relieve tension on the Dirt Logic coil over before making adjustments or the top
cap may come loose.
Should you have any questions regarding your Dirt Logic Shocks, please feel free to contact us.
Required Tools (Not Included)
Basic Hand Tools
Floor Jack
Jack Stands
Assorted Metric and S.A.E sockets, and Allen wrenches
Torque Wrench
Die Grinder w/ Cutoff Wheel or Sawzall
- INSTRUCTIONS -
1. Disconnect the negative terminal on the battery. Jack up
the front end of the truck and support the frame rails with
jack stands. NEVER WORK UNDER AN UNSUPPORTED
VEHICLE! Remove the front tires.
2. Supporting the front axle. Disconnect the track bar and
sway bar end links. Remove the shocks and coil springs.
3. Remove and discard the factory foam bumpstop.
4. Measuring down from the top of the bumpstop. Measure
3-3/4” and mark. It may be necessary to remove the
factory coil isolator. SEE FIGURES 1-2
5. Using a cut-off wheel or Sawzall, Cut the bumpstop off
at the marked line. Sand and paint all bare areas. SEE
FIGURE 3
6. Insert the new Fabtech bumpstop into the factory
location until it stops, Install the threaded collar onto the
bumpstop. Once tighten, use a 5/16” allen wrench to lock
the collar in place. SEE FIGURE 4
7. Re-install the coil springs and shocks. Re-connect the
track bar and end links.
8. Install tires and wheels and torque lug nuts to wheel
manufacturer’s specications.
9. Recheck all bolts for proper torque.
Vehicles that will receive oversized tires should check ball
joints, uniballs and all steering components every
2500-5000 miles for wear and replace as required.
RE-TORQUE ALL NUTS, BOLTS AND LUGS
AFTER 50 MILES AND PERIODICALLY
THEREAFTER.
FIGURE 1 - STEP 4
FIGURE 2 - STEP 4
3-3/4”
FIGURE 3 - STEP 5
FIGURE 4 - STEP 6
Learn more about suspension parts on our website.