Fabtech FTS24092 User manual

InstallationInstructions
TracBarBracketGussetKit
FTS24092
PARTS LIST
FTS24092 Trac Bar Bracket Gusset Kit
Qty Part # Description
1 FT50358 Nut Tab
4 37000005052 3/8" SAE Flat Washer
2 37160003052 3/8" -16 Nylok Nut
2 37161001081 3/8" -16 X 1" Hex Bolt
1 FT157 Sleeve
2 FT24092i Instruction Sheet
1 FT50342 Rear Track Bar Brkt
1 FT50343 Fr. Track Bar Gusset Lg
1 FT50344 Fr. Track Bar Gusset Sm
1 FT50362 Rear Track Bar Gusset
DO NOT ALTER THE FINISH OF THESE COMPONENTS, EXAMPLE- CHROMING, ZINC PLATING OR
PAINTING. CHANGING THE FINISH CAN CAUSE STRUCTURAL FATIGUE
OF COMPONENTS.
CHECK ALL PARTS INCLUDED IN THIS KIT TO THE PARTS LIST ABOVE BEFORE BEGINNING
INSTALLATION OF THE KIT.
READ ALL INSTRUCTIONS THOROUGHLY FROM START TO FINISH BEFORE BEGINNING INSTALLATION!
IF THESE INSTRUCTIONS ARE NOT PROPERLY FOLLOWED, SEVERE FRAME, DRIVELINE AND / OR
SUSPENSION DAMAGE MAY RESULT.
THE INSTALLATION OF THIS SUSPENSION SYSTEM SHOULD BE PERFORMED BY A PROFESSIONAL
MECHANICS.
THE GUSSETS PROVIDED WITH THIS KIT ARE A WELD-ON INSTALLATION. ONLY AN
EXPIRENCED CERTIFIED WELDER SHOULD COMPLETE THIS INSTALLATION.
TOOL LIST: (NOT INCLUDED)
FLOOR JACK & JACK STANDS
ASSORTED METRIC AND S.A.E SOCKETS, & WRENCHES
DIE GRINDER W/ SANDING DRUM & DISCS
MIG WELDER

FRONT SUSPENSION INSTRUCTIONS: 5. Once gusset kit has completely cooled, paint all bare metal
areas
1. Disconnect the negative terminal on the battery. With the
vehicle on level ground, set the emergency brake and block
the rear tires. Jack up the front end of the truck and support
the frame rails with jack stands. NEVER WORK
UNDER AN UNSUPPORTED VEHICLE! Remove the
front tires. Support the front axle; do not allow to hang
freely.
6. Re-install the Trac Bar Bracket & Trac Bar as it was
removed. Use FT50358 Nut Tab to attach the bracket to the
factory mount.
7. Install front tires and wheels. Torque lug nuts to wheel
manufacture’s specifications
8. With the vehicle on level ground, set the emergency brake
and block the front tires. Jack up the rear end of the truck
and support the frame rails with jack stands. NEVER
WORK UNDER AN UNSUPPORTED VEHICLE!
Remove the rear tires. Support the rear axle; do not allow to
hang freely.
2. With the Trac Bar and Extended Trac Bar Bracket removed
from the Jeep, remove any and all paint, dirt, or debris from
the axle housing where the new gussets are to be installed.
3. Locate FT50344 gusset; position it onto the axle and the
factory trac bar mount as shown in photo. Weld the gusset
on the three outward / top sides. SEE PHOTO BELOW. 9. With the Trac Bar and Extended Trac Bar Bracket removed
from the Jeep, remove any and all paint, dirt, or debris from
the axle housing where the new gussets are to be installed
10. Locate FT50362 gusset; position it onto the axle and the
factory trac bar mount as shown in photo. Weld the gusset
on the two sides. SEE PHOTO BELOW.
Trac bar installed for photo only, it must be removed prior to installation.
4. Locate FT50343 gusset, position it onto the top of the axle
and trac bar mount. Weld the gusset as shown in the photo.
SEE PHOTO BELOW.
Trac bar installed for photo only, it must be removed prior to installation.
Trac bar installed for photo only, it must be removed prior to installation.
11. Locate FT50342Rear Trac Bar Bracket, position it onto the
top of the axle and trac bar mount. Use the factory bolt and
nut tab to align the new bracket to the original mount. Use a
punch and mark the two holes in the new bracket into the
factory mount. Use a drill with a 3/8” bit and drill the two
new holes. Locate and install the supplied 3/8” hardware.
Weld the gusset as shown in the photo. SEE PHOTO ON
NEXT PAGE.
Weld Here
Weld Here
Weld Here

Trac bar installed for photo only, it must be removed prior to installation
Trac bar installed for photo only, it must be removed prior to installation
View of front side of axle looking to the rear of the Jeep
12. Once gusset kit has completely cooled, paint all bare metal
areas
13. Re-install the Trac Bar into the new mount with the original
hardware and the supplied FT157 Trac bar Bracket Sleeve.
SEE PHOTO BELOW.
Weld Here
14. Install rear tires and wheels. Torque lug nuts to wheel
manufacture’s specifications.
15. Recheck all nuts and bolts for proper torque specifications
before driving. Realign truck to factory specifications and
drive truck. Re-adjust headlights.
RETORQUE ALL NUTS, BOLTS AND LUGS AFTER 50 MILES AND PERIODICALLY THEREAFTER.
Weld Here
Weld Here
FT157 Trac
Bar Sleeve