Fagor FI - 48 W Parts list manual

GENERAL INSTRUCTIONS FOR INSTALLATION, USE
AND MAINTENANCE
*********
INSTRUCCIONES GENERALES PARA INSTALACIÓN,
USO Y MANTENIMIENTO
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UNDERCOUNTER DISHWASHER
Models: FI –48 W
FI –64 W
FI –72 W
Z–208432 (01)

1

I
0TABLE OF CONTENTS
0TABLE OF CONTENTS ________________________________________________________ I
1SPECIFICATIONS _____________________________________________________________ 1
1.1 MODEL: FI-48 W __________________________________________________________ 1
1.2 MODEL: FI-64W __________________________________________________________ 2
1.3 MODEL: FI-72W __________________________________________________________ 3
2INSTALLATION ______________________________________________________________ 4
2.1 VISUAL INSPECTION _____________________________________________________ 4
2.2 INSTALLATION DIAGRAMS_______________________________________________ 4
2.3 DATA PLATE ____________________________________________________________ 5
2.4 POSITIONING ____________________________________________________________ 5
2.5 WATER INSTALLATION___________________________________________________ 5
2.6 WATER DRAINAGE_______________________________________________________ 6
2.7 ELECTRICAL CONNECTION_______________________________________________ 7
3INSTALLATION CHECKLIST ___________________________________________________ 8
4USE _________________________________________________________________________ 9
4.1 USE OF THE APPLIANCE __________________________________________________ 9
4.2 ADVICE ON HOW TO WASH CORRECTLY -DETERGENT CONTROL __________10
5MAINTENANCE _____________________________________________________________ 11
6TROUBLESHOOTING ________________________________________________________12
7ELECTRICAL DIAGRAMS ____________________________________________________ 15
8WIRING SCHEMATICS _______________________________________________________18
9RECOMMENDED SPARE PARTS_______________________________________________21
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage,
injury or death. Read this manual thoroughly before installing or servicing this equipment. We recommend all
service performed by an authorized service technician. Follow the instructions and guidelines to ensure that
your warranty remains in effect.

1
1SPECIFICATIONS
1.1 MODEL: FI-48 W
PERFORMANCE/CAPACITIES
Capacities Heating Elements
Racks per hr.: 30 Electric wash tank heater: 2.8 Kw
Dishes per hr.: 750 Electric booster heater: 2.8 Kw
Glasses per hr: 1080
Tank: 6.6gal. / 24.9 liters
Water Consumption / Requierements Operating Cycles
Gallons per hr. (Max. use): 27gal. / 102 liters Wash time (Seconds):2 settings (100,160)
Gallons per cycles: .9 gal. / 3.4 liters Dwell (Seconds): 5
Inlet temperature: 140ºF Rinse time (Seconds): 15
Flow rinse pressure: 15-25 psi Total Time (Seconds): 2 settings (120,180)
Wash Pump Motor Dimensions / Shipping
Motor (hp): 1 hp Width: 24 1/4” / 616 mm
Depth: 27 1/2” / 698 mm
Temperatures Height: 38 1/2” / 978 mm
Wash: 150ºF / 66ºC Max clearance for dishware: 12 ½” / 318mm
Rinse: 190ºF / 88ºC Rack: 20” x 20” / 500mm x 500mm
Shipping weight: 160 lbs. / 73 kg
Shipping volume (cu. ft.): 15
TECHNICAL SPECIFICATIONS
Total Power Consumption Boiler Power Consumption
Volts Amps Power (KW) Volts
Amps Power (KW)
208/60/1 14.9 3.1 208/60/1 12 2.5
220/60/1 15.9 3.5 220/60/1 12.7 2.8
240/60/1 17.0 4.1 240/60/1 13.75 3.3
Pump Power Consumption
Volts Amps Power (KW)
208/60/1 2.4 .5
220/60/1 2.7 .6
240/60/1 2.9 .7

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1.2 MODEL: FI-64W
PERFORMANCE/CAPACITIES
Capacities Heating Elements
Racks per hr.: 40 Electric wash tank heater: 2.8 Kw
Dishes / per hr.: 1000 Electric booster heater: 6 Kw
Wash Tank: 6.6gal. / 24.9 liters
Water Consumption Operating Cycles
Gallons per hr. (Max. use): 36 gal. / 139 liters Wash time (Seconds):2 settings (70,160)
Gallons per cycles: .9 gal. / 3.4 liters Dwell (Seconds): 5
Inlet temperature: 140ºF Rinse time (Seconds): 15
Flow rinse pressure: 15-25 psi Total Time (Seconds): 2 settings (90,180)
Wash Pump Motor Dimensions / Shipping
Motor (hp): 1 hp Width: 24 1/4” / 616 mm
Depth: 27 1/2” / 698 mm
Temperatures Height: 38 1/2” / 978 mm
Wash: 150ºF / 66ºC Max clearance for dishware: 12 ½” / 318mm
Rinse: 190ºF / 88ºC Rack: 20” x 20” / 500mm x 500mm
Shipping weight: 160 lbs. / 73 kg
Shipping volume (cu. ft.): 15
TECHNICAL SPECIFICATIONS
Total Power Consumption Boiler Power Consumption
Volts Amps Power (KW)
Volts Amps Power (KW)
208/60/3 16.6 6.0 208/60/3 15.0 5.4
220/60/3 17.6 6.7 220/60/3 15.7 6.0
240/60/3 19.0 7.9 240/60/3 17.1 7.1
Pump Power Consumption
Volts Amps Power (KW)
208/60/3 1.3 .5
220/60/3 1.6 .6
240/60/3 1.7 .7
Total Power Consumption Boiler Power Consumption
Volts Amps Power (KW) Volts Amps Power (KW)
208/60/1 28.8 6.0 208/60/1 25.9 5.4
220/60/1 30.4 6.7 220/60/1 27.2 6.0
240/60/1 32.9 7.9 240/60/1 29.5 7.1
Pump Power Consumption
Volts Amps Power (KW)
208/60/1 2.4 .5
220/60/1 2.7 .6
240/60/1 2.9 .7

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1.3 MODEL: FI-72W
PERFORMANCE/CAPACITIES
Capacities Heating Elements
Racks per hr.: 40 Electric wash tank heater: 2.8 Kw
Trays (Dishes) / per hr.: 320 (1000) Electric booster heater: 6 Kw
Wash Tank: 6.6gal. / 24.9 liters
Water Consumption Operating Cycles
Gallons per hr. (Max. use): 36 gal. / 139 liters Wash time (Seconds):2 settings (70,160)
Gallons per cycles: .9 gal. / 3.4 liters Dwell (Seconds): 5
Inlet temperature: 140ºF Rinse time (Seconds): 15
Flow rinse pressure: 15-25 psi Total Time (Seconds): 2 settings (90,180)
Wash Pump Motor Dimensions / Shipping
Motor (hp): 1 hp Width: 47 1/3” / 1203 mm
Depth: 27 1/2” / 698 mm
Temperatures Height: 38 1/2” / 978 mm
Wash: 150ºF / 66ºC Max clearance for dishware: 16 ½” / 420mm
Rinse: 190ºF / 88ºC Rack: 20” x 20” / 500mm x 500mm
Shipping weight: 174 lbs. / 79 kg
Shipping volume (cu. ft.): 29
TECHNICAL SPECIFICATIONS
Total Power Consumption Boiler Power Consumption
Volts Amps Power (KW)
Volts Amps Power (KW)
208/60/3 16.6 6.0 208/60/3 15.0 5.4
220/60/3 17.6 6.7 220/60/3 15.7 6.0
240/60/3 19.0 7.9 240/60/3 17.1 7.1
Pump Power Consumption
Volts Amps Power (KW)
208/60/3 1.3 .5
220/60/3 1.6 .6
240/60/3 1.7 .7
Total Power Consumption Boiler Power Consumption
Volts Amps Power (KW)
Volts Amps Power (KW)
208/60/1 28.8 6.0 208/60/1 25.9 5.4
220/60/1 30.4 6.7 220/60/1 27.2 6.0
240/60/1 32.9 7.9 240/60/1 29.5 7.1
Pump Power Consumption
Volts Amps Power (KW)
208/60/1 2.4 .5
220/60/1 2.7 .6
240/60/1 2.9 .7

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2INSTALLATION
2.1 VISUAL INSPECTION
Before installing the unit, check the package and machine for damage. All machines have been tested,
inspected and packed at the factory and is expected to arrive to you in new, undamaged condition.
Visually inspect the exterior of the package. Any damage should be noted and reported to the
delivering carrier immediately. If damaged, open and inspect the contents with the carrier.
In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the
equipment notify the carrier. Notification should be made verbally as well as in written form. Request
an inspection by the shipping company of the damaged equipment. Also, contact the dealer through
which you purchased the unit.
2.2 INSTALLATION DIAGRAMS
FI-48W, FI-64W
FI-72W
Figs. 1
A= Water inlet
D= Drain hose
E= Electrical Cable
R= Terminal Block
46 1/2" ó 49 1/2"
23 1/2"
12"
Drain pump instalation
2" 8 1/2"
14 1/2"
25" ó 28"
15" ó 18"
16 1/2"
T
23 1/4"
42 3/4"
R
D
A
E
7 2/3" ó 10 2/3"
R
Min.clearance 2 1/2"

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2.3 DATA PLATE
The data plate in located on one side of the machine. Under no circumstances should the data plate be
removed from the unit. The data plate is essential to identify the particular features of your machine
and is of great benefit to installers, operators and maintenance personnel. It is recommended that, in
the event the data plate is removed, you copy down the essential information in this manual for
reference before installation.
Any transformations or changes made on the machines during installation should be reflected on the
data plate or using a label as below:
2.4 POSITIONING
Leveling and adjusting the height of the appliance is done by turning the leveling stands to the desire
height. Ensure that the unit is level before making any connections. (Fig. 2).
Fig.2
2.5 WATER INSTALLATION
Water installation is carried out as shown in figures 3 and 4. The hot water line to the dishwasher must
provide between 20±5 psi of water pressure. The hot water heater should be set to deliver ≥140°F water
temperature to the dishwasher for best results. Use ¾” copper tubing inlet line.
Fig. 3
S = Gate valve
F = Filter
H = Hose
E = Fill valve
M = Pressure gauge
R = ¾” Copper
CAUTION: Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a
“no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line
Total load at indicated voltage
FI-48W
FI-64W FI-72W

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when the solenoid valve is opened during the cycle
THE DISPLAY OF THE PRESSURE GAUGE SHALL BE CLEARLY VISIBLE OF THE
OPERATOR OF THE MACHINE. THE GAUGE SHALL HAVE INCREMENTS OF 1 psi (7 kpa)
OR SMALLER AND SHALL BE ACCURATE TO ±2 psi (±14 kpa) IN THE 15-25 psi (103-172 kpa)
RANGE. IF THE GAUGE IS LOCATED UPSTREAM OF THE CONTROL VALVE, IT SHALL BE
MOUNTED IN AN ACCESSIBLE VALVE WITH A ¼ IN IRON PIPE SIZE CONNECTION.
.
If the water pressure is less than 20 psi (1.4 kg/cm2), installation of a water pump is required as shown
in Fig. 4. In areas where the pressure fluctuates or is greater than the recommended pressure, it is
suggested that a water pressure regulator be installed.
Fig. 4
S = Stop cock
F = Filter
H = Hose
E = Electro valve
B = Electro pump
M = Manometer
R = ¾” Copper
It is necessary to remove all foreign debris from the water line that may potentially get trapped in the
valves or cause an obstruction, prior to connecting to the machine.
Use only the supplied hoses (3/4” Female hose connector) at the water connections. Failure to do so
may result in damage to the solenoid valve threads and leaking. Tighten by hand. Connect the bent side
of the hose to the machine. Adaptor supplied for ¾” female garden hose connection.
FOR HARD WATER SUPPLIES WITH A HARDNESS OF OVER 2 GRAINS OR 10ºF AND PH
BEYOND THE RANGE OF 7.0 –8.5, A WATER CONDITIONER MUST BE INSTALLED.
Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been
installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the
machine in operation.
2.6 WATER DRAINAGE
Attach the drain hose as shown in Fig. 5. It is recommended to affix a siphon pipe to prevent odors.
All piping from the machine to the drain must be a minimum 1-1/2” I.P.S. There should also be an air
gap between the machine drain line and the drain. For natural overflow efficiency use floor drain.
2 3/8"
Fig. 5
D= Drain hose
C= Drain collector
A= Air Gap
F= Scrap Basket

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2.7 ELECTRICAL CONNECTION
−To access to the electrical terminal block (R) (Fig. 1), remove the top cover (T) (Fig. 1) and the rear
panel (P) (Fig. 1). Connect the wires as shown in figure 6. Insert the power cord through the cord
holder (E) (Fig. 1) and make sure to leave enough cable to remove the electrical panel from the
front for service. Tighten the connections.
−Leave free ≥39” (≥1000 mm) of power cord from the rear to facilitate cleaning of the location of
the dishwasher.
−Install a circuit breaker in accordance to required consumption guidelines and data plate.
−The machine must be grounded.
WARNING: Electrical Shock Hazard
It is the personal responsibility and obligation of the customer to contact a qualified electrician to
assure that the electrical installation is adequate and is in conformance with the National Electrical
Code, ANSI / NFPA 70 –latest edition and all local codes and ordinance.
Fig.6
TSR
N
Clear Cap
Yellow / Green
Wire
Clear Cap
Blue Wire
Gray Cap
Red Wire
Bridge
Blue Cap
White Wire
Clear Cap
Brown Wire
Brown Cap
Red Wire
Clear Cap
Red Wire
Red Cap
Red Wire
Ground Line Line
Note: Bridge may have a brown wire.
Clear Cap
Black Wire
White Cap
Red Wire
Line
FI-48W, FI-64W
208-220 volts/1phase
FI-64W, FI-72W
208-220-240 volts/3phase