FasTest 60V Series User manual

REPAIR/REBUILD INSTRUCTIONS
Page 1of 3
www.fastestinc.com
Roseville, MN
Toll Free at 1-800-444-2373
Fax [phone]
WP143 Rev B 6/25/2021
60V & 70V Series Valve Connector Repair
DESCRIPTION: Basic Rebuild Instructions for 60 & 70 Valve
Connectors for Sealing Male Threads and Formed Tube Ends.
Please thoroughly read these rebuild instructions prior to disassembling the connector. This
connector is designed to provide a safe, reliable leak-tight seal and connection when properly
maintained and operated.
DO NOT EXCEED pressure rating as marked on connector or corresponding literature.
Before using, verify that this pressure rating is within your working pressures.
FOR REFERENCE SEE WP144, 60V/70V OPERATING INSTRUCTIONS.
DISASSEMBLY:
Note: Before you discard any parts, make sure the rebuild kit has
a new replacement to match!!
1. Slide sleeve forward and remove large snap ring.
2. Upon snap ring removal, the stop ring and large spring will
come out from under the sleeve.
3. Slide sleeve off in same direction as large spring. As sleeve slides away from connector
squeeze hand around collets. There might be a slight resistance to completely slide sleeve
from collets. Squeeze and un-squeeze collets as sleeve is pulled away from collets.
Note: Caution, Piston inside collets is under spring pressure. Piston might want to push
out of collets.
4. Piston is contained within the collets, remove collets and collet o-ring.
5. Remove o-rings from body and outside of piston.
NOTE; DO NOT REMOVE MAIN SEAL FROM PISTON. MAIN SEAL PACKS ARE SOLD
SEPARETLY.
6. Remove inner piston components and discard o-rings.
7. Clean all parts prior to re-assembly.
SNAP RING
SLEEVE
STOP RING LARGE SLEEVE
SPRING
COLLETS
SLEEVE
BODY
COLLETS
COLLET
O-RING
PISTON
OUTER
O
-
RING
O
-
RING
’S
O
-
RING
INNER
SPRING
SNAP RING
SQUEEZE THIS
AREA OF COLLETS
WASHER
VALVE SPRING
PLATE
PISTON
MAIN SEAL

REPAIR/REBUILD INSTRUCTIONS
Page 2of 3
www.fastestinc.com
Roseville, MN
Toll Free at 1-800-444-2373
Fax [phone]
WP143 Rev B 6/25/2021
REASSEMBLE:
Note: Use all new seals, springs, snap rings etc… that are provided. Lightly lubricate seals
with petroleum jelly.
1. Place new o-rings into body and onto piston.
2. PAY CLOSE ATTENTION TO WASHER AND VALVE SPRING PLATE INSTALLATION
INTO PISTON. INNER CHAMFER SIDE OF WASHER GOES INTO PISTON FIRST. LUBE
AND PLACE O-RINGS OVER AND INSIDE THE VALVE SPRING PLATE.
3. Place collets around body, use new collet o-ring to hold collets in place.
4. Note: Threaded collets must be placed in order around body, according to spiral timing
groove on outside of collet segments.
5. Open collets far enough to place new inner piston spring down inside body, then press
piston down inside collets. Might help to stand up vertically on work surface.
6. With piston down inside collets, hold collets closed with free hand.
BODY
PISTON
COLLETS OPEN
COLLETS OPEN
& RECEIVING
PISTON
COLLETS IN
CLOSED POSITION
COLLET
GROOVE
WASHER
CHAMFER SIDE
PISTON SPRING

REPAIR/REBUILD INSTRUCTIONS
Page 3of 3
www.fastestinc.com
Roseville, MN
Toll Free at 1-800-444-2373
Fax [phone]
WP143 Rev B 6/25/2021
7. Slide sleeve over body and over collets. Slide on far enough to expose snap ring groove.
8. Place assembly with collets down on work surface. Using stop ring, push new large sleeve
spring down over body, followed by stop ring and the new snap ring.
9. Using some type of arbor press or hand tool, press the snap ring into snap ring groove on
body. Work press around snap ring until it snaps into groove. When snap ring is properly
seated the stop ring will be inside sleeve.
10. Before applying test pressure to connector, actuate connector several times onto test piece
to ensure proper function and movement of the collets.
FasTest, Inc. Product Warranty
FasTest, Inc. warrants its products against defects of workmanship and/or material for 12 months from
the date of the sale by FasTest, Inc. This warranty is void if the product is misused, tampered with or
used in a manner that is not in accordance with FasTest, Inc. recommendations and/or instructions.
FasTest, Inc. is not liable for conse uential or other damages including, but not limited to, loss, damage,
personal injury, or any other expense directly or indirectly arising from the use of or inability to use its
products either separately or in combination with other products. ALL OTHER WARRANTIES
EXPRESSED OR IMPLIED, WHETHER ORAL OR WRITTEN, INCLUDING BUT NOT LIMITED TO
WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE
EXPRESSLY EXCLUDED.
Remedy under this warranty is limited to replacement of the product or an account credit in the amount of
the original selling price, at the option on FasTest, Inc. All allegedly defective products must be returned
prepaid transportation to FasTest, Inc. along with information describing the products performance, un-
less disposition in the field is authorized in writing by FasTest, Inc.
SNAP RING
GROOVE
SNAP RING
IN GROOVE
LARGE SLEEVE
SPRING
STOP
RING
SNAP RING
SNAP RING
GROOVE