FasTest ICON 60 User manual

REBUILD/REPAIR INSTRUCTIONS
Page 1 of 9
Roseville, MN
Ph: 1-800-444-2373
Fax: [phone]
www.fastestinc.com
WP172 Rev A 08/2/2021
Connector Maintenance:
•A daily, weekly and periodic inspection of the connector by competent person is
recommended. User must establish a regular interval for maintenance as
determined by the user media and operational environment.
•Inspection should include visual checks of the sealing area, handle wear, missing
or loose components, leak tightness, ease of operation, sufficient lubrication,
wear, dirt accumulation and damage.
•Establish a regular interval for lubrication. The media and environment will be
determining factors in establishing this interval to prevent dryness and/or
corrosion.
•Difficulty of operation after continual use indicates a need for lubrication or other
maintenance.
•Use only original FasTest spare parts that are designed for the application and
are subject to strict quality control. See Warranty.
Safety Warnings – Guidelines:
•If instructions are not completely understood by operator or components are
missing, contact FasTest before attempting use of the connector.
•Application Safety: All FasTest products have been designed with safety in mind,
however, it is the responsibility of the products users to design each process in
such a way to avoid mishaps that can cause physical hazard or property loss.
Secondary restraints such as safety chains, shields, cages or fixtures are all good
choices depending on the application. FasTest can recommend or assist you in
clarifying potential hazards of your application.
•FasTest 60/70 Connectors are not internally valved, and will not prevent loss of
media when disconnected. Do not attempt to disconnect unless safe conditions
are met.
•FasTest 60/70 Connectors must only be used with test pieces of a specific size
as indicated by the part number. Improper use could cause separation of the
connector from the test piece resulting in physical harm or damage.
FasTest, Inc. Product Warranty
FasTest, Inc. warrants its products against defects of workmanship and/or material for 1 year from the date of the sale
by FasTest, Inc. This warranty is void if the product is misused, tampered with or used in a manner that is not in
accordance with FasTest, Inc. recommendations and/or instructions. FasTest, Inc. is not liable for consequential or
other damages including, but not limited to, loss, damage, personal in ury, or any other expense directly or indirectly
arising from the use of or inability to use its products either separately or in combination with other products. ALL
OTHER WARRANTIES EXPRESSED OR IMPLIED, WHETHER ORAL OR WRITTEN, INCLUDING BUT NOT
LIMITED TO WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE
EXPRESSLY EXCLUDED.
Remedy under this warranty is limited to replacement of the product or an account credit in the amount of the original
selling price, at the option on FasTest, Inc. All allegedly defective products must be returned prepaid transportation to
FasTest, Inc. along with information describing the products performance, unless disposition in the field is authorized
in writing by FasTest, Inc.
60/70 ICON™ Re-Build Instructions
Description: 60/70 Series Connectors to Grip and Seal Male
threads and Males Features with ICON™ CV04.
60/70 ICON™ Connectors provide a reliable leak-tight
connection that grips and seals male threads and male features.
Please thoroughly read and understand these repair instructions
prior to dis-assembling the connector.
Tools required are as follows:
Arbor press, hex wrench, sharp pic, small flat screw, Vaseline
Topics covered:
•Dis-assembly and Re-assembly Instructions
•Connector Maintenance
•Safety Warnings – Guidelines

REBUILD/REPAIR INSTRUCTIONS
Page 2 of 9
Roseville, MN
Ph: 1-800-444-2373
Fax: [phone]
www.fastestinc.com
WP172 Rev A 08/2/2021
Dis-Assembly:
1. Dis-connect supply line from the termination port.
2. Remove screws and ICON module. Discard or save as needed.
3. Remove spring and actuator from backside hole and discard.
4. Remove retaining ring from groove in the body and discard.
5. Push the piston in so the jaws colaspe inside the sleeve.
6. Hold one hand around sleeve and jaw end of the connector and pull the sleeve
assembly out of the red housing.
7. Housing removed from the sleeve assembly.
8. Remove all components from inside the housing and
discard. Springs etc…
9. Slide sleeve off of the body. As sleeve moves from
jaws use hand to keep jaws closed tight around the
piston.
TERMINATION
PORT
ICON MODULE
RETAINING RING
HOLD AROUND
SLEEVE
SLEEVE
ASSEMBLY

REBUILD/REPAIR INSTRUCTIONS
Page 3 of 9
Roseville, MN
Ph: 1-800-444-2373
Fax: [phone]
www.fastestinc.com
WP172 Rev A 08/2/2021
10.Remove the jaw retaining o-ring.
11.With that o-ring removed the jaws and jaw spacers can be separated from the
body.
12.Remove the spacers.
13.Slide spacer collar off of body.
14.Remove piston and spring from body.
15.Discard piston spring.
16.Remove and discard external o-ring on piston. (NOTE:
NOT ALL PISTONS HAVE THIS EXTERNAL O-RING.)
17.MAIN SEAL INSIDE PISTON DOES NOT COME WITH
REPAIR KIT, MAIN SEAL BULK PACKS ARE SOLD
SEPARATELY.
18.On select ICON connectors there might be an external
o-ring on the bottom end of piston, this is to be removed
and replaced.
19.On applicable connectors remove the internal o-ring inside the body.
20.Clean and inspect all parts that will be re-used.
SPACERS
JAWS
(SOMETIMES
REFFERED
AS
COLLETS)
SPACER COLLAR
EXTERNAL
PISTON O-RING

REBUILD/REPAIR INSTRUCTIONS
Page 4 of 9
Roseville, MN
Ph: 1-800-444-2373
Fax: [phone]
www.fastestinc.com
WP172 Rev A 08/2/2021
Re-Assembly:
1. Install new springs, actuator/magnet and actuator
spring into holes shown inside housing.
2. Open end of the actuator/magnet goes against the actuator spring. Set housing
aside.
3. Install and lubricate new o-ring inside the
body. Petroleum jelly.
4. Load and lubricate new o-ring(s) onto the piston.
5. Place spacer collar onto body. Make sure
small diameter of collar goes on first.
6. Next steps require the use of an arbor press
and a tool we shall call “sleeve tool”.
•Sleeve tool requirements.
i. Tool must fit inside the sleeve.
ii. Tool must be as long or slightly longer
then sleeve.
iii. Body needs to drop inside tool as
shown.
7.
8. Place sleeve and sleeve tool on base plate of
the arbor press as shown.
9. Place body inside tool.
10. Place collet/jaw retaining o-ring over body.
11. This o-ring retains the collet/jaw segments in place
around the body. No lube rquired on this o-ring.
SLEEVE
TOOL
BODY
INSIDE
TOOL

REBUILD/REPAIR INSTRUCTIONS
Page 5 of 9
Roseville, MN
Ph: 1-800-444-2373
Fax: [phone]
www.fastestinc.com
WP172 Rev A 08/2/2021
12. Install collets and or jaws onto body.
•Type 60 Connectors with threaded collets – The outside of the collets will
have a spiral groove denoting the installation sequence of the collets. Line
up the collets so that the spiral groove forms a constant line along/around
the circumference of the collets when they are assembled onto body. Install
each collet segment one by one by inserting them underneath the collet o-
ring. Make sure each collet segment is seated properly onto the body.
•Type 70 Connectors with non-threaded jaws – No specific sequences are
required to align and install jaw segments. Install them onto the body one by
one by inserting them underneath the jaw o-ring. Make sure each jaw
segment is seated properly onto the body.
•THE USE OF AN ADDITIONAL O-RING TO HOLD THE
COLLETS/JAWS IN PLACE WILL HELP AS EACH SEGMENT IS
LOADED. THEN REMOVE THE O-RING FROM CONNECTOR.
13. Allow collets/jaws to open enough to install spring and piston into body.
14. IN SOME CASES THE SPRING AND PISTON MIGHT NEED TO BE
INSTALLED AND PRESSED DOWN BEFORE COLLETS/JAWS ARE
INSTALLED AROUND THE BODY. MAKE SURE
NOT TO DAMAGE MAIN SEAL INSIDE PISTON.
SPIRAL
GROOVES

REBUILD/REPAIR INSTRUCTIONS
Page 6 of 9
Roseville, MN
Ph: 1-800-444-2373
Fax: [phone]
www.fastestinc.com
WP172 Rev A 08/2/2021
15. Using arbor press and non-marring pin against main
seal, press piston into body until collets/jaws can
collapse around the piston. Lock arbor in place.
16. Next step is to install the collet/jaw spacer segments in
between each collet/jaw segment.
17. Raise the spacer collar up towards the bottom end of
collet/jaw segments.
18. Insert spacer segments one at a time.
19. Slip the spacer under the collet o-ring.
SPACER SHOWN IN RED FOR CLARITY
OF POSITION.
20. Place collar notch of the spacer segment
into the groove of the collar.
21. The other end of the spacer goes into the groove on the piston.
22. Install all six segments.
23. Collet/jaw o-ring helps to retain the spacer segments until sleeve is slid up and
into place.
PISTO
N GROOVE
COLLAR NOTCH
PISTON
GROOVE
COLLAR GROOVE

REBUILD/REPAIR INSTRUCTIONS
Page 7 of 9
Roseville, MN
Ph: 1-800-444-2373
Fax: [phone]
www.fastestinc.com
WP172 Rev A 08/2/2021
24. Holding collets/jaws around the piston, slide the sleeve up. Sleeve will stop
against the bottom ends of collet/jaw segments.
25. Wrap one hand around the sleeve and hold collets/jaws inside sleeve, unlock and
raise the arbor press up and out of the piston.
26. Remove this sleeve sub-assembly from the sleeve tool.
27. Keep collets/jaws inside sleeve.
28. Carefully lower/slide the entire sleeve sub-assembly
into the housing.
29. Make sure the magnet actuator is going to get pushed
into the hole as sleeve assembly is lowered into
housing.
30. Push these assemblies together
until the groove in body is
exposed below the housing.
SLEEVE SUB
-
ASSEMBLY
BODY GROOVE

REBUILD/REPAIR INSTRUCTIONS
Page 8 of 9
Roseville, MN
Ph: 1-800-444-2373
Fax: [phone]
www.fastestinc.com
WP172 Rev A 08/2/2021
31. Rotate this assembly so sleeve end is on flat surface.
32. Make sure collets/jaws stay inside the sleeve.
33. Install retaining ring into groove on body.
34. Install second actuator/magnet and spring components into hole on backside of
the housing.
35. Slide the ICON module along the flat on housing.
36. ICON module will be used to compress and contain the magnet spring into place.
37. Install the screws through module and into the housing.
38. Verify that the assembly is operating properly by actuating the connector several
times with test piece connection.
39. Connector the media supply back into the termination port and connect the Sure
Seal cable back into the M8 termination.
40. If connector ICON needs to be reprogrammed see instruction WP168.
OPEN END OF
ACTUATOR
HOLE IN
HOUSING
MAGNET SPRING
FLAT ON
HOUSING

REBUILD/REPAIR INSTRUCTIONS
Page 9 of 9
Roseville, MN
Ph: 1-800-444-2373
Fax: [phone]
www.fastestinc.com
WP172 Rev A 08/2/2021