Federal Signal Corporation NightSpire User manual

25500704
Rev. A0 0221
Printed in U.S.A.
© Copyright 2021 Federal Signal Corporation
Installation and Maintenance Instructions
NightSpire™Search Light
Las instrucciones en español comienzan en la página 21.
Pour voir ce manuel en franÇais, allez à www.fedsig.com.

Limited Warranty
This product is subject to and covered by a limited warranty,
a copy of which can be found at www.fedsig.com/SSG-Warranty.
A copy of this limited warranty can also be obtained by written
request to Federal Signal Corporation, 2645 Federal Signal Drive,
University Park, IL 60484, email to [email protected] or
call [phone].
This limited warranty is in lieu of all other warranties, express or
implied, contractual or statutory, including, but not limited to the
warranty of merchantability, warranty of tness for a particular
purpose and any warranty against failure of its essential purpose.
2645 Federal Signal Drive
University Park, Illinois 60484
www.fedsig.com
Customer Support
Police/Fire-EMS: 800-264-3578 • [phone]
Work Truck: 800-824-0254 • [phone]
Technical Support 800-433-9132 • [phone]

3
Installation and Maintenance Instructions
Federal Signal www.fedsig.com
Contents
Safety Message to Installers and Service Personnel.....................4
Overview.............................................................................................7
Unpacking ..........................................................................................7
Installation..........................................................................................8
Wiring ...............................................................................................10
Permanently Mounting....................................................................11
Pipe Mounting..................................................................................13
Using Magnetic Mounting ..............................................................13
Setting up the Controller ................................................................14
Operation..........................................................................................17
Cleaning ...........................................................................................18
Getting Technical Support..............................................................18
Getting Repair Service....................................................................19
Ordering Replacement Parts..........................................................19
Returning a Product to Federal Signal..........................................19
Figures
Figure 1 Search light mounted on ange.......................................9
Figure 2 Permanently locking the ange .....................................10
Figure 3 Drilling (Not to scale) ......................................................11
Figure 4 Exploded view of installation .........................................12
Figure 5 Controller .........................................................................16
Tables
Table 1 Product specications.......................................................7
Table 2 Kit Contents ........................................................................8
Table 3 Wire Connections.............................................................10
Table 4 Replacement Parts ...........................................................19

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Safety Message to Installers and Service Personnel
NightSpire™Search Light
Federal Signal www.fedsig.com
Safety Message to Installers and Service Personnel
People’s lives depend on your proper installation and servicing
of Federal Signal products. It is important to read and follow all
instructions shipped with this product. In addition, listed below
are some other important safety instructions and precautions
you should follow:
• To properly install or service this equipment, you must have a
good understanding of automotive mechanical and electrical
procedures and systems, along with proficiency in the
installation and service of safety warning equipment. Always
refer to the vehicle’s service manuals when performing
equipment installations on a vehicle.
• To be an eective warning device, this product produces
bright light that can be hazardous to your eyesight when
viewed at a close range. Do not stare directly into this
lighting product at a close range, or permanent damage to
your eyesight may occur.
• Do not install the light system in an area that would block,
impair, or blind the driver’s vision. Ensure that the light
system is mounted in a position that is outside the driver’s
field of vision so the driver can safely operate the vehicle.
• A light system is a high current system. For the system
to function properly, a separate negative (–) connection
and positive (+) connection must be made. All negative
connections should be connected to the negative battery
terminal, and a suitable fuse should be installed on the
positive battery terminal connection as close to the battery
as possible. Ensure that all wires and fuses are rated
correctly to handle the device and system amperage
requirements.
• Never attempt to install aftermarket equipment that connects
to the vehicle wiring without reviewing a vehicle wiring
diagram available from the vehicle manufacturer. Ensure that
your installation will not aect vehicle operation or mandated

5
Safety Message to Installers and Service Personnel
Installation and Maintenance Instructions
Federal Signal www.fedsig.com
safety functions or circuits. Always check the vehicle for
proper operation after installation.
• The lighting system components, especially the outer
housing, get hot during operation. Be sure to disconnect
power to the system and allow the system to cool down
before handling any components of the system.
• Do not mount a radio antenna within 18 inches (45.7 cm)
of the lighting system. Placing the antenna too close to
the lighting system could cause the lighting system to
malfunction or be damaged by strong radio fields. Mounting
the antenna too close to the lighting system may also cause
the radio noise emitted from the lighting system to interfere
with the reception of the radio transmitter and reduce radio
reception.
• Do not attempt to wash any unsealed electrical device while
it is connected to its power source.
• DO NOT connect this system to the vehicle battery until
ALL other electrical connections are made, mounting of
all components is complete, and you have verified that no
shorts exist. If the wiring is shorted to the vehicle body or
frame, high current conductors can cause hazardous sparks,
resulting in electrical fires or flying molten metal.
• DO NOT install equipment or route wiring (or the plug-in
cord) in the deployment path of an airbag.
• Before drilling into a vehicle structure, ensure that both sides
of the surface are clear of anything that could be damaged.
Remove all burrs from drilled holes. To prevent electrical
shorts, grommet all drilled holes through which wiring
passes. Also, ensure that the mounting screws do not cause
electrical or mechanical damage to the vehicle.
• Because vehicle roof construction and driving conditions
vary, do not drive a vehicle with a magnetically mounted
warning light installed. The light could fly o the vehicle,
causing injury or damage. Repair of damage incurred

6
Safety Message to Installers and Service Personnel
NightSpire™Search Light
Federal Signal www.fedsig.com
because of ignoring this warning shall be the sole
responsibility of the user.
• Locate the light system controls so the VEHICLE and
CONTROLS can be operated safely under all driving
conditions.
• After installation, test the light system to ensure that it is
operating properly.
• Test all vehicle functions, including horn operation, vehicle
safety functions, and vehicle light systems to ensure proper
operation. Ensure that the installation has not aected the
vehicle operation or changed any vehicle safety function or
circuit.
• Scratched or dull reflectors or lenses will reduce the
eectiveness of the lighting system. Avoid heavy pressure
and use of caustic or petroleum-based products when
cleaning the lighting system.
• Replace any optical components that may have been
scratched or crazed during system installation.
• Do not attempt to activate or deactivate the light system
controls while driving in a hazardous situation.
• You should frequently inspect the light system to ensure that
it is operating properly and that it is securely attached to the
vehicle.
• After installation and testing are complete, provide a copy
of these instructions to instructional sta and all operating
personnel.
• File these instructions in a safe place and refer to them when
maintaining and/or reinstalling the product. Failure to follow
all safety precautions and instructions may result in property
damage, serious injury, or death.

7
Unpacking
Installation and Maintenance Instructions
Federal Signal www.fedsig.com
Overview
The NightSpire™is a remotely adjustable search light with
an adjustable light pattern. It can be rotated horizontally,
360°continuously. It can elevate from 40° down to 90° up. The
light output is continuously adjustable from a 4° spot to a 50°
wide flood.
The wireless remote uses 2 AAA (LR03) batteries and has a
range of approximately 125 feet. The wireless remote can be
programmed for selectable control of up to three dierent
search lights, individually selectable at the remote. There are
two memory buttons available to save preset locations and spot
sizes.
Table 1 Product specications
Nominal Input Voltage 12 Vdc
Input Current 3.0 A
Height Perm Mt: 7.10 inches (18.0 cm)
Mag mt: 6.94 inches (17.6 cm)
Diameter Perm Mt: 6.54 inches (16.6 cm)
Mag Mt: 5.19 inches (13.2 cm)
Weight Perm Mt: 2.4 lb (1.1 kg)
Mag Mt: 2.5 lb (1.1 kg)
Wireless Operating Frequency 2.4 GHz
Unpacking
After unpacking the search light, inspect it for damage that
may have occurred in transit. If there is damage, file a claim
immediately with the carrier, stating the extent of damage.
Carefully check all envelopes, shipping labels, and tags before
removing or destroying them. If installing a permanent mounted
search light, ensure that the parts listed in Table 2 are included
in the package.

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Installation
NightSpire™Search Light
Federal Signal www.fedsig.com
Table 2 Kit Contents
Qty. Description
3 #8 Pan Head Phillips Screw
3 #10 Pan Head Phillips Screw
3 1-3/4-inch #10 Machine Screws
3 7/8-inch #10 Machine Screws
3 #10 Machine Nuts
1 Remote
2 AAA Batteries
Installation
Attaching the Mounting Flange
The mounting flange shipped with the unit is removable. You
can either leave it attached the search light before installation or
attach the flange to the vehicle first. If desired, permanently lock
the flange to the base using the three #8 screws provided. See
Figure 1.
DO NOT DRIVE WITHOUT FIRST MOUNTING THE SEARCH
LIGHT TO THE FLANGE: Because vehicle roof construction and
driving conditions vary, do not drive a vehicle if the search light
is not attached to the ange. The light could y o the vehicle,
causing injury or damage. Repair of damage incurred because of
ignoring this warning shall be the sole responsibility of the user.
To attach the mounting flange:
1. Locate the detent on the search light and one of the two
detent notches on the flange.
2. Align the search light as shown in Figure 1.

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Installation
Installation and Maintenance Instructions
Federal Signal www.fedsig.com
Figure 1 Search light mounted on ange
3. Push the search light down completely and turn clockwise
1/8 turn until the detent locks in place.
To remove the search light from the flange:
1. Use a flat-tipped screwdriver to push the detent while
turning the search light counterclockwise.
2. Pull up when the detent is free of the notch.

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Wiring
NightSpire™Search Light
Federal Signal www.fedsig.com
If desired, permanently lock the flange to the base using the
three #8 screws provided. See Figure 2.
Figure 2 Permanently locking the ange
Wiring
REVERSE POLARITY/MISWIRING: To avoid damage to the light,
ensure that the input voltage is the same as the voltage rating of
the light. Ensure that correct polarity is observed. Also ensure
that the unit is properly fused with a 5 A fuse.
Table 3 Wire Connections
Color Description Connection Point
Black Ground Battery Negative
Red Mode 1 Switched Positive 12 Vdc
To wire the search light:
1. Determine the required length of wires needed. The search
light is supplied with 6-Inch 20 AWG wires that can be
connected to longer wires if needed. For lengths up to 15
feet (5 m), use a minimum 18 AWG (1 mm) wire. For lengths
over 15 feet, use a minimum 16 AWG (1.5 mm) wire.
2. Install a 5 A fuse and fuse holder to the positive (+) terminal
at the voltage source. Connect one side of the power switch
to this fuse. Connect the light’s red wire to the switched
terminal of the switch.