Federal Signal Corporation Global Series User manual

25500187 en
Rev. A0 1015
Printed in U.S.A.
Installation and
Maintenance Instructions
Global Series
Model G-SND Sounder
For Use in Hazardous Locations
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français...............page 33
español...............página 65

Warranty – Seller warrants all goods for ve years on parts and 2-1/2 years
on labor, under the following conditions and exceptions: Seller warrants that
all goods of Seller's manufacture will conform to any descriptions thereof
for specications which are expressly made a part of this sales contract and
at the time of sale by Seller such goods shall be commercially free from
defects in material or workmanship. Seller reserves the right at the Seller’s
discretion to “Repair and Return” or “Replace” any item deemed defective
during the warranty period. This warranty does not cover travel expenses,
the cost of specialized equipment for gaining access to the product, or labor
charges for removal and reinstallation of the product. This warranty shall be
ineffective and shall not apply to goods that have been subjected to misuse,
neglect, accident, damage, improper maintenance, or to goods altered or
repaired by anyone other than Seller or its authorized representative, or if
ve years have elapsed from the date of shipment of the goods by Seller with
the following exceptions: lamps and strobe tubes are not covered under this
warranty. Outdoor warning sirens and controllers manufactured by Federal
Warning Systems are warranteed for two years on parts and one year on labor.
No agent, employee, representative or distributor of Seller has any authority
to bind the Seller to any representation, afrmation, or warranty concerning
the goods and any such representation, afrmation or warranty shall not be
deemed to have become a part of the basics of the sales contract and shall
be unenforceable. THE FOREGOING WARRANTIES ARE EXCLUSIVE
AND IN LIEU OF ALL OTHER WARRANTIES OR MERCHANTABILITY,
FITNESS FOR PURPOSE AND OF ANY OTHER TYPE, WHETHER
EXPRESS OR IMPLIED. These warranties shall not apply unless Seller
shall be given reasonable opportunity to investigate all claims for allegedly
defective goods. Upon Seller's instruction a sample only of allegedly defective
goods shall be returned to Seller for its inspection and approval. The basis of
all claims for alleged defects in the goods not discoverable upon reasonable
inspection thereof pursuant to paragraph 8 hereof must be fully explained
in writing and received by Seller within thirty days after Buyer learns of the
defect or such claim shall be deemed waived.
Industrial Systems
2645 Federal Signal Drive • University Park, IL 60484-3167
Tel: [phone] • 877-289-3246 • Fax: [phone]
Email: [email protected] • www.federalsignal-indust.com

Model G-SND Global Series Sounder 3
Contents
Safety Messages to Installers and Users...................................5
Certication...................................................................................6
Unpacking the Sounder ...............................................................7
Creating Combination Fixtures in the Field...............................7
Mounting the G-SND Sounder.....................................................8
Mounting the Trunnion-Mount Sounder ............................................ 9
Mounting the Surface-Mount Ex d Sounder .....................................11
Mounting the Ex d e Surface-Mount Sounder ................................. 12
Safety Messages for Wiring.......................................................14
Connecting to the Terminal Block ............................................15
Preparing to Wire the Ex d Flameproof Models.......................15
Wiring the Ex d Models ................................................................... 16
Preparing to Wire the Ex de Increased Safety Models............22
Wiring the Ex de Models ................................................................. 23
Selecting the Tone for Ex de Models........................................26
Safety Messages to Maintenance Personnel...........................27
Maintaining the Sounder............................................................28
Cleaning the Enclosure .................................................................... 28
Lubricating the Threaded Joints ....................................................... 28
Ordering Replacement Parts and Accessories .......................28
Getting Repair Service or Technical Assistance .....................31
Returning the Product for Credit ..............................................31

4Model G-SND Global Series Sounder
Contents
© 2015 Federal Signal Corporation. All rights reserved.
Tables
Table 1 Tone chart................................................................................. 21
Table 2 Replacement part ..................................................................... 29
Table 3 Accessories .............................................................................. 29
Table 4 Choosing cable-entry devices for Equipment
in Potentially Explosive Atmospheres.....................................................30
Figures
Figure 1 Sounder and sounder combination xture................................ 7
Figure 2 Side view of trunnion mount ..................................................... 9
Figure 3 Bracket dimensions .................................................................. 9
Figure 4 Front view of trunnion-mount sounder.................................... 10
Figure 5 Side view of Ex d sounder...................................................... 11
Figure 6 Front view of Ex d sounder..................................................... 11
Figure 7 Front view of Ex d e surface mount........................................ 12
Figure 8 Side view of Ex d e surface mount ......................................... 13
Figure 9 Disengaging a terminal block spring clamp............................ 15
Figure 10 Ex d in/out PCB connections................................................ 16
Figure 11 Locations of tone and volume switches................................ 17
Figure 12 Connections for DC or AC Ex d e sounder ........................... 23

5
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Safety Messages to Installers and Users
It is important to follow all instructions shipped with this product.
This sounder is to be installed by a trained electrician who is
thoroughly familiar with and will follow all applicable national and
local codes in the country of use.
This sounder should be considered a part of the warning system and
not the entire warning system.
The selection of the mounting location for the sounder, its controls
and the routing of the wiring are to be accomplished under the
direction of the facilities engineer and the safety engineer. In addition,
listed below are some other important safety instructions and
precautions you should follow:
• Read and understand all instructions before installing or operating
this equipment.
• To avoid electrical shock hazards, do not connect wires when
power is applied. Failure to observe this warning may lead to
serious injury or death.
• Never alter the unit in any manner. Safety in hazardous locations
may be endangered if additional openings or other alterations are
made in units specically designed for use in these locations.
• Do not connect this sounder to the system when power is on.
• All effective warning sounders produce loud sounds, which
may cause, in certain situations, permanent hearing loss. Take
appropriate precautions such as hearing protection. The device
should be installed far enough away from potential listeners to
limit their exposure while still maintaining its effectiveness.
• After installation, ensure that all threaded joints are properly
tightened.
• After installation, test the sounder system to ensure that it is
operating properly

6
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
• Keep the unit tightly closed when in operation.
• After testing is complete, provide a copy of this instruction sheet
to all personnel.
• Brass inserts have the potential to store charge when they are not
plugged. Consideration should be taken to prevent these from
becoming a sparking hazard.
• Establish a procedure to routinely check the sounder system for
proper activation and operation.
Failure to follow all safety precautions and instructions may result in
property damage, serious injury, or death.
Certication
Certicate Nos.: ATEX Cert No.: Baseefa15ATEX0155X
IECEx Cert No.: IECEx BAS 15.0104X
ATEX coding: II 2 G D
Protection: Ex db IIB T5 Gb or Ex db e IIB T5 Gb
Ex tb IIIC T100°C Db IP66 (Tamb = -50°C to + 49°C)
Ex db IIC T4 Gb or Ex db e IIC T4 Gb
Ex tb IIIC T135°C Db IP66 (Tamb = -50°C to + 60°C)
Standards: EN60079-0: 2012 +A11:2013, EN60079-1: 2014,
EN60079-7: 2007, EN60079-31: 2014, IEC60079-0: 6th Ed.,
IEC 60079-1:7th Ed., IEC 60079-7: 4th Ed.,
IEC 60079-31:2nd Ed.
Specic Conditions of Use:
1. The Modular Audible Device enclosure incorporates a sinter and
the volume is greater than 100 cm3, therefore use of the Modular
Audible Device in carbon disulphide gas atmospheres is not
permitted.
2. The Modular Audible Device has external non-metallic surfaces
which may provide electrostatic charging hazard. See the
manufacturer's instructions for further information.
3. The Modular Audible Device has metallic components in the non-
metallic walls of the enclosure which can store electrical charge
and therefore may provide a potential electrostatic discharge.

7
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
The metallic brass inserts have a capacitance of 24 pF. See the
manufacturer's instructions for further information.
Unpacking the Sounder
After unpacking the sounder, examine it for damage that may have
occurred in transit. If it has been damaged, do not attempt to install or
operate it. File a claim immediately with the carrier, stating the extent
of the damage. Carefully check all envelopes, shipping labels, and tags
before removing or discarding them. Disposal of all shipping materials
must be carried out in accordance with national and local codes and
standards. If any parts are missing, please call Federal Signal Customer
Support at [phone] or [phone].
Creating Combination Fixtures in the Field
The Federal Signal Global Series Ex de products can be connected
together in the eld using interchangeable E-box end caps and a
proprietary coupling system.
Figure 1 Sounder and sounder combination xture

8
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
The proprietary coupling system allows for simple and cost effective,
wiring from product to product often eliminating the need for
expensive Ex wiring practices and Ex rated glands. The E-box is
available only when factory installed on an Ex d unit or when used
as a E-box spacer adjoining an existing E-box. Please refer to the
accessories listed on page 29 for available options. When creating
certain xture combinations, it is necessary to replace E-box end caps
before mounting the product. If you are creating combination xtures,
refer to instruction manual 25500259 for specic instructions and
details.
A note about combination xtures: If the product is Ex db marked
only, it is for use in gas atmospheres. If the product is Ex db e marked,
it uses the increased-safety terminal enclosures and is only for gas
atmospheres. If the product is Ex tb marked, it is for installation in
dust atmospheres.
Mounting the G-SND Sounder
ATTACH THE SOUNDER SECURELY: To prevent injury, this
apparatus must be securely attached to the mounting surface
in accordance with the installation instructions. Use installer-
supplied fasteners suitable for the mounting surface.
The mounting method and the installer-supplied mounting hardware
depend on which of the three G-SND models you are installing:

9
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Mounting the Trunnion-Mount Sounder
For the sounder dimensions, see Figures 2 below and Figure 4 on
page 10. Mount the trunnion bracket to a at surface using the two
7.0 mm mounting holes (Figure 3). Use installer-supplied fasteners
suitable for the surface to which the device will be mounted.
To adjust the vertical angle of the sounder, loosen the fasteners on
the mounting bracket to disengage the ratchet. Vertically aim the
sounder, and tighten the fasteners.
Figure 2 Side view of trunnion mount
190.6 mm (7.50 in)
Figure 3 Bracket dimensions
60.0 mm
(2.36 in)
2X M6 SCREW HOLE
31.8 mm
(1.25 in)

10
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Figure 4 Front view of trunnion-mount sounder
189.2 mm
(7.45 in)
215.2 mm
(8.47 in)

11
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Mounting the Surface-Mount Ex d Sounder
Mount the sounder to a at surface using the four 8.5 mm mounting
holes. Use installer-supplied fasteners suitable for the surface to
which the device will be mounted.
Figure 5 Side view of Ex d sounder
132.6 mm
(5.22 in)
34.9 mm
(1.38 in)
2X M20 GLAND ENTRIES
190.6 mm
(7.50 in)
Figure 6 Front view of Ex d sounder
105.9 mm
(4.17 in
Ø133.8 mm (5.27 in)
4X COUNTER-BORED
HOLES TO FIT M8
SOCKET-HEAD
CAP SCREWS
105.9 mm
(4.17 in)

12
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Mounting the Ex d e Surface-Mount Sounder
Mount the sounder to a at surface using the six 8.5 mm mounting
holes. Use installer-supplied fasteners suitable for the surface to
which the device will be mounted.
Figure 7 Front view of Ex d e surface mount
2X Ø8.5 mm
103.2 mm
(4.06 in)
122.6 mm
(4.83 in)
3X M20
GLAND
ENTRIES
4X COUNTER-BORED
HOLES TO FIT M8
SOCKET-HEAD
CAP SCREWS
105.9 mm
(4.17 in)
23.2 mm
(0.91 in)

13
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Figure 8 Side view of Ex d e surface mount
272.0 mm
(10.71 in)
190.6 mm
(7.50 in)
SEE ACCESSORIES FOR
REPLACEABLE E-BOX END CAPS
3X M20 GLAND ENTRIES

14
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Safety Messages for Wiring
When installing and operating ame-proof electrical equipment,
the relevant national regulations for installation and operation (e.g.,
EN60079-14, IEC Wiring Regulations and NEC/CEC) must be
observed.
• To avoid electrical shock hazards, do not connect wires when
power is applied. Failure to observe this warning may lead to
serious injury or death.
• To maintain the ame-proof integrity of the enclosure, DO NOT
damage the cover or threads while disassembling or reassembling
the unit.
• Painting and surface nishes, other than those applied by Federal
Signal Corporation, are not permitted.
• Cable termination should be in accordance with specications
applying to the application. Federal Signal recommends that all
cables and cores should be fully identied.
• Ensure that only the correct equipment-certied glands are used
and that the assembly is shrouded and correctly earthed. Gland
entries are M20-1.5 6H with an option for the M25 entry on the
end of the increased safety box models. See Table 4 on page 24
for choosing correct cable entry devices for Equipment in
Potentially Explosive Atmospheres.
• Because of space limitations, ensure the cable cores within the
unit are not too slack.
• In all countries, the wiring must comply with all national and
local codes and standards.
• Ensure that all nuts, bolts, and xings are secure.

15
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Connecting to the Terminal Block
The terminal block for all models uses a spring clamp connection
to engage the wire. To disengage the clamp, insert the tip of the
screwdriver into the small openings near the top and press down. Insert
the stripped wire into the larger opening and remove the screwdriver to
engage the wire clamp.
Figure 9 Disengaging a terminal block spring clamp
Preparing to Wire the Ex d Flameproof Models
SHOCK HAZARD: To avoid electrical shock hazards, do not
connect wires when power is applied. Failure to observe this
warning may lead to serious injury or death.
CIRCUIT BOARD DAMAGE: The DC sounders are polarity
sensitive, and MAY BE DAMAGED by incorrect electrical hookup.
When connecting the DC sounder to the voltage supply lines,
POLARITY MUST BE OBSERVED. In addition, damage will result
if the voltage rating of the particular model is exceeded by more
than 10 percent.
This section has wiring instructions for the ameproof models
G-SND 24 Vdc, 120 Vac, 220-240 Vac.
The maximum wire gauge is 2.5 mm2 (12 AWG). The wire must
be rated 85 °C or higher. Use only stranded cable to terminate the
sounder. The cross-sectional area of the primary earth (ground) must
equal the cross-sectional area of the phase conductor.

16
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Cable termination for these models should be in accordance with
specications applying to the application. It is recommended that all
cables and cores should be fully identied. Use the appropriate cable
gland for the application. Gland entry threads are M20-1.5 x 6H.
Tools needed:
• 1.5 mm A/F hexagon key
• 2 mm at-tip screwdriver
• No. 1 Phillips screwdriver
• Wire stripper
Figure 10 Ex d in/out PCB connections
VOLTAGE
SELECTOR
SWITCH
Wiring the Ex d Models
To wire the Ex d ameproof sounder:
1. Unscrew the M3 hex set screw on the side of the housing one
full turn.
2. Remove the cover from the housing by turning the cover
counter-clockwise. Three 120 degree spaced reliefs are
provided for a 3/8 inch spanner wrench if needed. If the cover
will not unscrew, back out the set screw a few additional turns.

17
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
3. Loosen the captive Phillips screw retaining the driver/printed
circuit board (PCB).
4. Slide out the PCB until the terminals clear the housing. Strip
the wire insulation 5 mm to 6 mm (0.22 in).
5. Follow the instructions starting below for your line voltage
and continue to Step 6 on page 20. Refer to Figure 10 on page
16 for the voltage selector switch and page 21 for the tone
chart.
Figure 11 Locations of tone and volume switches
TONE
SELECTOR
SWITCH
VOLUME
CONTROL: FULL
CLOCKWISE
= MAX. VOLUME
220-240 Vac Operation (no remote switching of tones)
a. Set the voltage selector switch to 240.
b. Turn the tone selector switch to the desired tone.
c. Connect the line (hot) power source wire to the terminal
block position marked L1 on the PCB.
d. Connect the neutral (common) power source wire to the
terminal block position marked L2 on the PCB.
e. Connect ground wire to the terminal block position
marked EARTH.

18
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
120 Vac operation (no remote switching of tones)
a. Set the voltage selector switch to 120.
b. Turn the tone selector switch to the desired tone.
c. Connect the line (hot) power source wire to the terminal
block position marked L1 on the PCB.
d. Connect the neutral (common) power source wire to the
terminal block position marked L2 on the PCB.
e. Connect ground wire to the terminal block position
marked EARTH.
24 Vdc operation (no remote switching of tones)
a. Turn the tone selector switch to the desired tone.
b. Connect the positive (+) power source wire to the
terminal block position marked + on the PCB.
c. Connect the negative (–) power source wire to the
terminal block position marked – on the PCB.
d. Connect ground wire to the terminal block position
marked EARTH.
220-240 Vac operation (remote switching of tones)
a. Set the voltage selector switch to 240.
b. Set the tone selector switch to 0.
c. Connect the line (hot) power source wire to the terminal
block position marked L1 on the PCB.
d. Connect the neutral (common) power source wire to the
terminal block position marked L2 on the PCB.
e. Connect ground wire to the terminal block position
marked EARTH.

19
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
f. Connect the common wire from the remote switching
device to the terminal block position marked SEL.
g. Connect the tone select wires from the remote switching
device to the terminal block positions marked TN1, TN2,
TN3, and TN4.
For 120 Vac operation (remote switching of tones)
a. Set the voltage selector switch to 120.
b. Set the tone selector switch to 0.
c. Connect the line (hot) power source wire to the terminal
block position marked L1 on the PCB.
d. Connect the neutral (common) power source wire to the
terminal block position marked L2 on the PCB.
e. Connect the ground wire to the terminal block position
marked EARTH.
f. Connect the common wire from remote switching device
to the terminal block position marked SEL.
g. Connect the tone select wires from remote switching
device to the terminal block positions marked TN1, TN2,
TN3, and TN4.
24 Vdc operation (remote switching of tones with local power)
a. Set the tone selector switch to 0.
b. Connect the negative (–) power source wire to the
terminal block position marked – on the PCB.
c. Connect the positive (+) power source wire to the
terminal block position marked + on the PCB.
d. Connect the ground wire to the terminal block position
marked EARTH.

20
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
e. Connect common wire from remote switching device to
the terminal block position marked SEL.
f. Connect tone select wires from remote switching device
to the terminal block positions marked TN1, TN2, TN3,
and TN4.
For 24 Vdc operation (remote switching of tones with
remote power)
a. Set the tone selector switch to 0.
b. Connect the negative (–) power source wire to the
terminal block position marked – on the PCB.
c. Connect the positive (+) power source/select wires to
the terminal block positions marked TN1, TN2, TN3,
and TN4.
d. Connect the ground wire to the terminal block position
marked EARTH.
6. Insert the PCB into the enclosure and fully tighten the PCB
captive screw.
7. Place the cover on the housing and tighten it by turning it
clockwise.
8. To ensure O-ring compression, the cover must be fully seated
against the housing when the threads are tightened. Turn
the M3 set screw on the side of the housing until the screw
contacts the housing.
9. Ensure that the unused wire entry is sealed with the provided
brass M20-1.5 x 6 g stopping plug (equipment-certied).