Furuno FCV30BB User manual

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Installation Manual
COLOR SOUNDER FCV-30
SAFETY INSTRUCTIONS.....................................................................................................................i
SYSTEM CONFIGURATION ...............................................................................................................iii
EQUIPMENT LISTS.............................................................................................................................iv
1. MOUNTING ......................................................................................................................................1
1.1 Control Unit...............................................................................................................................1
1.2 Processor Unit...........................................................................................................................3
1.3 Transceiver Unit........................................................................................................................4
1.4 Transducer................................................................................................................................5
1.5 Junction Box ............................................................................................................................8
2. WIRING.............................................................................................................................................9
2.1 Interconnection..........................................................................................................................9
2.2 Cable Fabrication....................................................................................................................11
2.3 Synchronizing Transmission with Echo Sounder or Other Sonar...........................................13
2.4 Input/Output Sentences ..........................................................................................................14
3. SYSTEM SETTINGS AFTER INSTALLATION ...............................................................................15
OUTLINE DRAWINGS......................................................................................................................D-1
INTERCONNECTION DIAGRAM.....................................................................................................S-1

Thepaperusedinthismanual
iselementalchlorinefree.
・FURUNOAuthorizedDistributor/Dealer
9‑52Ashihara‑cho,
Nishinomiya,662‑8580,JAPAN
Telephone: +81‑(0)798‑65‑2111
Fax:
+81‑(0)798‑65‑4200
A
:
FEB
2005
.
PrintedinJapan
Allrightsreserved.
F
:
APR
.
20,2010
Pub.No.
IME‑23730‑F
*00015183715**00015183715*
(
TOMA
)
FCV‑30
*
00015183715
*
*
00015183715
*
*00015183715*

i
SAFETY INSTRUCTIONS
WARNING
Turn off the power at the switchboard
before beginning the installation.
Fire or electrical shock can result if the
power is left on.
Do not install the equipment where it
may get wet from rain or water splash.
Water in the equipment can result in fire,
electrical shock or equipment damage.
Be sure no water leaks in at the trans-
ducer mounting location.
Water leakage can sink the vessel. Also,
confirm that the transducer will not loosen
by ship's vibration. The installer of the
equipment is solely responsible for the
proper installation of the equipment.
FURUNO will assume no responsibility for
any damage associated with improper
installation.
Be sure that the power supply is
compatible with the voltage rating of
the equipment.
Connection of an incorrect power supply
can cause fire or equipment damage. The
voltage rating of the equipment appears
on the label above the power connector.
ELECTRICAL SHOCK HAZARD
Do not open the equipment
unless totally familiar with
electrical circuits and
service manual.
Only qualified personnel
should work inside the
equipment.
WARNING
Install the transducer according
to the installation instructions.
Failure to install the transducer correctly
may result in water leakage and damage to
the ship's hull.
For wooden or FRP vessel using a steel
tank, attach a zinc plate to the hull to
prevent electrolytic corrosion.
Electrolytic corrosion can, in the worst
case, result in loss of the transducer.

SAFETY INSTRUCTIONS
ii
CAUTION
Observe the following compass safe
distances to prevent interference to a
magnetic compass:
Ground the equipment to
prevent mutual interference.
Do not allow warm water or any other
liquid other than seawater or freshwater
to contact the transducer.
Damage to the transducer may result.
Do not install the transducer where
noise or air bubbles is present.
Performance will be affected.
CAUTION
The transducer cable must he handled
carefully, following the guidelines
below.
•Keep fuels and oils away from the
cable.
•Locate the cable where it will not be
damaged.
•The cable sheath is made of chloro-
phrene or polychloride vinyl, which
are easily by damaged plastic solvents
such as toulene. Locate the cable
well away from plastic solvents.
Standard
compass
Steering
compass
CV-301
CV-302
CV-300
0.85 m 0.55 m
1.55 m 0.95 m
1.25 m 0.70 m
CV-304
1.10 m 0.70 m

iii
SYSTEM CONFIGURATION
POWER
F1
F4
F3
F2
Processor Unit
CV-300
Control Unit
CV-301
100-240 VAC
1
φ , 50/60 Hz
100-120/200-240 VAC
1
φ , 50/60 Hz
Transceiver Unit
CV-302
Junction Box
(option)
CV-304
Transducer
CV-303
Display Unit (option)
MU-151C/MU-201C
or commercially available monitor
Navigator
Satellite Compass
Net Sonde
Hard Disk
USB Memory
Network Sounder
ETR-30N

iv
EQUIPMENT LISTS
Standard supply
Name Type Code No. Qty Remarks
Processor
Unit CV-300 −1 With spare parts SP02-04801, SP02-05101
and installation materials CP06-01401
Control Unit CV-301 −1 With FP03-09860 & CP03-25604
CV-302Transceiver
Unit CV-302-MS −1 With SP02-04901 & CP02-07801
Transducer CV-303 −1
Thru-hull pipe TFB-1600 000-012-539 1
CP03-28900 000-082-658 Connector CP03-28901 (MPS588-C:
000-166-044-10, 2 pcs) & cable
FR-FTPC-CY *10m*
CP03-28910 000-082-659 Connector CP03-28901 (MPS588-C:
000-148-322, 2 pcs) & cable FR-FTPC-CY
*20m*
Installation
Materials
CP03-28920 000-082-660
1 set
Connector CP03-28901 (MPS588-C:
000-148-322, 2 pcs) & cable FR-FTPC-CY
*30m*
Installation Materials CP06-01401: 001-403-810
Name Type Code no. Qty Remarks
Connector SRCN6A13-3S 000-160-725-10 1 For power line
Installation Materials CP03-25604: 008-539-850
Name Type Code no. Qty Remarks
Screw M4x12 000-163-192-10 4
Installation Materials CP02-07801: 001-416-080
Name Type Code no. Qty Remarks
Crimp-on lug FV5.5-S4 000-166-750-10 3
Spare parts SP02-05101: 001-416-060
Name Type Code no. Qty Remarks
Fuse FGMB 250V 5A
PBF 000-157-570-10 2

EQUIPMENT LISTS
v
Spare parts SP02-04901: 001-416-070
Name Type Code no. Qty Remarks
Fuse FGMB 125V 10A PBF 000-157-470-10 2
Fuse FGMB 250V 5A PBF 000-157-570-10 2
Accessories SP03-09860: 008-535-690
Name Type Code no. Qty Remarks
Cushion TM-180-302 000-166-468-10 2
Grommet G-49 000-166-406-10 1
Blind seal 22-020-1005-1 100-173-591-10 3
KB fixing metal 03-163-7821-1 100-306-291-10 1
Pan head screw M4x12 000-163-192-10 2
Optional equipment
Name Type Code No. Qty Remarks
CV-304-10 000-012-540 1
With cable Z-FNH-SB
68XP26AWG, 10 m
Junction box
CV-304-20 000-012-541
With cable Z-FNH-SB
68XP26AWG, 20 m
Transducer tank T-625 000-012-545 1
Transducer Fixing
plate kit T-625-A 001-096-720 1

1
1. MOUNTING
NOTICE
Do not apply paint, anti-corrosive sealant
or contact spray to coating or plastic
parts of the equipment.
Those items contain organic solvents that
can damage coating and plastic parts,
especially plastic connectors.
1.1 Control Unit
Mounting considerations
When selecting a mounting location, keep in mind the following points:
• Select a location where the control unit can be operated conveniently.
• Locate the unit away from heat sources because of heat that can build up inside the unit.
• Locate the equipment away from places subject to water splash and rain.
• Determine the mounting location considering the length of the signal cable between the
control unit and the processor unit. (The length of the signal cable is 5 m.)
• Observe the compass safe distances on page ii to prevent deviation of a magnetic
compass.
Fixing with KB fixing plate
1. Fix the KB fixing plate to the bottom of the control unit.
2. Attach cushions to the bottom of the control unit as shown below.
3. Fix it to a desired location with self-tapping screws (local supply).
Cushion
KB fixing plate

1. MOUNTING
2
Fixing without KB fixing metal
1. Drill four mounting holes of 5 mm diameter referring to the drawing below.
2. Fix the control unit with four screws (M4) from under side of the desktop. Use M4x12
(supplied) for mounting panel thickness “t” between 2 and 5 mm. For greater thickness,
screw length shall be M4x(t+7.8±2).
F4
F3
F2
F1
180
110±1
160
136±1
4-M4 (Fixing holes)
(bottom)

1. MOUNTING
3
1.2 Processor Unit
The processor unit can be mounted on the deck, a desktop or on a bulkhead. Select a
mounting location considering the points below.
• Locate the unit out of direct sunlight.
• Select a location where temperature and humidity are moderate and stable.
• Locate the unit where its cover can be easily removed and cabling easily accessed.
• For mounting on a bulkhead be sure the mounting location is strong enough to support
the unit under the pitching and rolling normally encountered on the vessel.
• Leave sufficient space around the unit for maintenance and servicing. Recommended
maintenance space “#” appears in the figure below.
Tabletop or deck mounting: Fasten with four tapping screws.
Bulkhead mounting: Screw in two tapping screws in mounting location for lower mounting
holes of the unit, leaving 5 mm protruding. Set the processor unit to the screws, tighten
screws and screw in two tapping screws for upper mounting holes of the unit.
5A5A
POWER
KEY-
BOARD
MOUSE
NMEA1CONT NMEA2 CIF
USB
LAN1
INPUT 100-240 VAC
3A 50/60 Hz
GND
LAN2
2
1
3
COM1 RGB OUT
#150 #50
17
368 335 17
2- φ 6320
200±0.5
8
352±2
R3
6
200±0.5
#50
128
#50
125
Fixing holes
Ground terminal

1. MOUNTING
4
1.3 Transceiver Unit
The transceiver unit is designed to be mounted on the deck. Select a mounting location
considering the points below.
• The transceiver unit generates heat so the mounting location should be well ventilated
and dry.
• The unit is only designed for deck mounting.
• Secure the maintenance space “#” shown in the figure below for ease of maintenance
and service.
• For the CV-302-MS (transceiver unit with motion sensor), install it horizontally in the
location where the ambient temperature is lower than 45°C. If the front panel of the unit is
oriented to port, its motion sensor faces the bow, i.e., the arrow mark of the NOTE label
on the transceiver unit orients to bow. After installation, compensate for installation angle
error, referring to chapter 3.
If necessary, install a channel base on the mounting location, consulting with the shipyard.
Fasten the transceiver unit to the channel base with M12 bolts. If necessary, reinforce the
transceiver unit against vibration by stays extending from the eyebolts.
(5)
(100) (80)
(380)
FUSE
POWER
4- φ 14
35
410±1
270±0.5 (15)
370
10
#300
#300 446
(40) (340)
(410±1)
(50)
(170)
(4-M12-6H)
(270±0.5)
(30)
99
52
(70)
490
534
(150)
Eye bolt
(4 pcs.)
Cable clamp
Terminal board
Ground terminal
Cable clamp
Terminal board Ground terminal
Channel base
Deck side cable entry
Channel base & Deck side cable entry
Cable entry
Cable entry (Channel base)
Channel base
(460)
365
(Fixing holes of
Transceiver unit)
(Shipyard supply)
Fixing holes

1. MOUNTING
5
1.4 Transducer
The performance of the color sounder depends upon the transducer position.
• A place least affected by air bubbles should be selected since turbulence blocks the
sounding path.
• Select a place not influenced by engine noise.
• Further, select a place not influenced by other electronic device.
Install the transducer on the hull, orienting it so the bow mark is facing the ship’s bow.
Note: Carefully handle the transducer. Do not lift the transducer by holding the cable, nor
drop it.
It is known that air bubbles are fewest at the place where the bow first falls and the next
wave rises, at usual cruising speed. In small, slow-speed boats, the position between 1/3
and 1/2 of the ship’s length from the bow is usually a good place. The face of the transducer
must be facing the sea bottom in normal cruising trim of the boat.
Refer to the installation drawing for the transducer, combined with the thru-hull pipe
TFB-1600 and optional transducer tank T-625.
About transducer casing
The FURUNO transducer tank is finished with lacquer primer to prevent corrosion in
storage. After welding the casing to ship's hull, remove the lacquer primer, using lacquer
thinner. Coat casing with same paint as used on ship's hull.
How to remove lacquer primer from the tank (Several methods)
1. Dissolve and remove paint with solvent.
2. Remove rust, coating, oil film, etc, with a blaster.
3. Remove with a disk sander or foil brush.
Transducer Fixing Plate Kit (optional) assembly
When using the optional T-625 transducer tank, you can use the optional T-625-A
transducer fixing plate kit against expected noise of the ship movement.
Transducer Fixing Plate Kit T-625-A
Name Type Code Number Quantity
Transducer fixing
plate
T-625-A 001-096-730-00 1
Hose band Action Band
-450-SUS
000-173-035-10 2
Flank sponge 02-153-4322 100-357-760-10 2

1. MOUNTING
6
1. Remove the press plate from the transducer fixing plate and attach to the transducer.
Press plate
Transducer
Transducer fixing plate
Be careful of bow
direction
2. Wreathe the two flank sponges around the lateral sides of the transducer. Face the cut
side toward the transducer and insert the uncut part between the transducer and the TD
attachment.
TD attachment
Insert the uncut
part between the
transducer and the
TD attachment.
Flank sponge

1. MOUNTING
7
3. Attach the sponge with the hose band (stainless band). Apply silicone sealant (local
supply) to the screws to prevent rusting and corrosion.
Stainless band
Silicone sealent
4. Replace the press plate as before. Tighten a double nut at 63.5Nm torque.
5. To attach to the ship’s bottom, refer to the T625 tank drawing.

1. MOUNTING
8
1.5 Junction Box (option)
If the length of cable between the transducer and transceiver unit is more than 15 m, the
optional junction box (with 10 m or 20 m cable) can be used for cable extension.
For bulkhead mounting, orient the cable entry downside and fix the junction box with M5
bolts (shipyard supply).
#50
73
2- φ 6
224±2
140±0.5
#50
70
#50
6
R3
176
140±0.5
8
17
240
207
25
#150
Cable clamp Ground terminal
Fixing holes

9
2. WIRING
2.1 Interconnection
Refer to the interconnection diagram at the back of this manual for detailed information.
KP OUT
TRX2→CN-B102
TRX4→CN-B104
TRX1→CN-B101
TRX3→CN-B103
LAN*
Network Sounder
ETR-30N
TRX1
TRX3
TRX2
TRX4
TD4
TD2
TD3
TD1
LAN1
*
LAN2
100-120 VAC/
200-240 VAC
CONT
RGB OUT
100-240 VAC
Transceiver Unit
CV-302 Monitor
Control Unit
CV-301
Navigator
Satellite Compass
Net Sonde
Processor Unit
CV-300
Junction Box (option)
CV-304
Transducer
CV-303 *: Cable fabrications are required.
*
*
TB-B101
Wiring diagram

2. WIRING
10
Cable running in the junction box
Clamp 1
Fold back the harnesses of
TD2 & TD4 and pass them
to clamp 1.
Clamp 2
Fix the braided shield
by cable clamp.
TRX4
TRX2
TRX3
TRX1

2. WIRING
11
2.2 Cable Fabrication
LAN cable
The LAN cable (FR-FTPC-CY 10, 20, or 30 m) connects between the processor unit and
the transceiver unit. Cut armor and outer vinyl sheath as shown below and then connect the
modular connector MPS588-C (supplied) to both ends.
150
225 30
Inner vinyl sheath Armor
(Clamp by the cable clamp.)
Wrap vinyl tape.
TRANSCEIVER
UNIT SIDE PROCESSOR
UNIT SIDE
Inner vinyl sheath
Outer vinyl sheath
Expose inner vinyl sheath. Remove the outer sheath by
approx 25 mm. Be careful
not to damage inner shield
and cores.
Fold back the shield, wrap it
onto the outer sheath and
cut it, leaving 9 mm.
Fold back drain wire and
cut it, leaving 9 mm. Straighten and flatten the
core in order and cut then,
leaving 11 mm.
Insert the cable into the modular
plug so that the folded part of
the shield enters into the plug
housing. The drain wire should
be located on the tab side of
the jack.
123
45 6
7
Using special crimping tool
MPT5-8 (PANDUIT CORP.),
crimp the modular plug.
Finally check the plug visually.
WHT/GRN
GRN
WHT/ORG
BLU
WHT/BLE
ORG
WHT/BRN
BRN
WHT/ORG
ORG
WHT/GRN
BLU
WHT/BLE
GRN
WHT/BRN
BRN
25mm
approx. 9mm
approx. 9mm approx. 11mm
Drain wire

2. WIRING
12
Power cable for the processor unit
Use power cable DPYC-2.5 (Japan industry standard cable) or equivalent. Connect
connector SRCN6A13-3S (supplied) as follows.
Sectional view of cable DPYC-1.5
Armor
Conductor
S = 1.5 mm
2
φ = 1.56 mm
Vinyl
sheath
Armor 21
3
Connector Housing
Screw
Clamp Tighten
set screw Connect to
"1" and "2".
Solder Side
Armor
2 cm
Sheath
3mm
Armor
Attaching connector SRCN6A13-3S
Power cable for the transceiver unit
Use power cable DPYCYS-1.5 (Japan industry standard cable) or equivalent. Connect
crimp-on lugs FV5.5-S4 (supplied) as follows.
30 80
5
FV5.5-S4 (3 pcs.)
Armor
Clamp this part with cable clamp.
Wrap vinyl tape.
Conductor
S = 1.5 mm
φ= 1.56 mm
2
DPYCYS-1.5
Armor
Sheath
φ = 11.7 mm Shield
Shield
Ground
The processor unit, transceiver unit and junction box should be grounded to prevent
electrical shock and mutual interference. Connect an earth plate or earth wire between unit
and ship’s superstructure to ground.
Ground the equipment to
prevent electrical shock
and mutual interference.
CAUTION

2. WIRING
13
2.3 Synchronizing Transmission with Echo
Sounder or Other Sonar
To synchronize transmission of the FCV-30 with an echo sounder or other type of sonar,
connect it as shown below. Also, set the Ping Setting to External, referring to page 3-4 and
3-5 of the FCV-30 Operation manual.
FCV-30 Transceiver unit
02P6330 J2(EXT-KP)
EXT-KP
EXT-KP-GND 8
9KP OUT
GND
Sonar, E/S
Vinyl wire (local supply)
AWG22-26
3 to 15V
positive
KP
FCV-30Transceiver unit
02P6336 J2(EXT-KP)
KP-OUT 12V
KP-OUT-GND
6
7
(E/S transmits, SONAR)
Note: Outputting KP of FCV-30 to other sonar, echo sounder
12V
positive
KP
Procedures
1. Twist the cores
2. Press the terminal opener downward.
3. Insert the wire to hole.
4. Remove the terminal opener.
5. Pull the wire to confirm that it is ecure.
Terminal opener
Wiring for WAGO connector
WAGO connector
Wire
Twist
Press downward.