Federal Signal Corporation QuadraFlare DOT Quick guide

25500354
Rev. A1 0420
Printed in U.S.A.
© Copyright 2016-2020 Federal Signal Corporation
QuadraFlare
®
DOT
Installation and
Service Instructions
Para ver este manual en español,
visite www.fedsig.com

Limited Warranty
This product is subject to and covered by a limited warranty,
a copy of which can be found at www.fedsig.com/SSG-Warranty.
A copy of this limited warranty can also be obtained by written
request to Federal Signal Corporation, 2645 Federal Signal Drive,
University Park, IL 60484, email to [email protected] or
call [phone].
This limited warranty is in lieu of all other warranties, express or
implied, contractual or statutory, including, but not limited to the
warranty of merchantability, warranty of tness for a particular
purpose and any warranty against failure of its essential purpose.
2645 Federal Signal Drive
University Park, Illinois 60484
www.fedsig.com
Customer Support
Police/Fire-EMS: 800-264-3578 • [phone]
Work Truck: 800-824-0254 • [phone]
Technical Support 800-433-9132 • [phone]
All trademarks are property of their respective owners.

Figures
Figure 1 Mounting hole locations .......................................................7
Figure 2 Exploded view........................................................................9
Tables
Table 1 Wire Functions ............................................................... 5
Table 2 Kit Contents List............................................................. 5
Table 3 Hole patterns .................................................................. 7
Table 4 Replacement Parts ........................................................ 15
Contents
Safety Message to Installers ....................................................... 4
Overview of the QuadraFlare....................................................... 5
Unpacking the QuadraFlare......................................................... 5
Kit Contents List........................................................................... 5
Installing the QuadraFlare ........................................................... 6
Wiring the QuadraFlare............................................................... 10
Cleaning the QuadraFlare........................................................... 11
Safety Message to Operators..................................................... 12
Getting Technical Support and Service..................................... 13
Ordering Replacement Parts...................................................... 15

4
QuadraFlare®DOT
Federal Signal www.fedsig.com
Safety Message to Installers
People’s lives depend on your proper installation of our products. It
is important to read, understand and follow all instructions shipped
with the products. Listed below are some other important safety
instructions and precautions you should follow:
• To properly install this light, you must have a good
understanding of automotive electrical procedures and systems,
along with proficiency in the installation and use of safety
warning equipment.
• DO NOT install equipment or route wiring or cord in the
deployment path of an airbag.
• If a vehicle seat is temporarily removed, verify with the vehicle
manufacturer if the seat needs to be recalibrated for proper
airbag deployment.
• When drilling into a vehicle structure, ensure that both sides of
the surface are clear of anything that could be damaged.
• Locate the light control so the VEHICLE and CONTROL can be
operated safely under all driving conditions.
• Do not attempt to activate or deactivate light control while
driving in a hazardous situation.
• This product contains high intensity LED devices. To prevent
eye damage, DO NOT stare into the light beam at close range.
• Frequently inspect the light to ensure that it is operating
properly and that it is securely attached to the vehicle.
• File these instructions in a safe place and refer to them when
maintaining and/or reinstalling the product.
Failure to follow all safety precautions and instructions may result
in property damage, serious injury, or death to you or others.
Safety Message to Installers

5
Kit Contents List
QuadraFlare®DOT
Federal Signal www.fedsig.com
Overview of the QuadraFlare
The Federal Signal QuadraFlare DOT Warning Light is a self-
contained, high intensity, LED light designed for mounting to the
exterior of a vehicle. All models are available in a variety of colors
and are to be driven by an external flasher. All units are designed
to work with Federal Signal flashers. Refer to the particular flasher
instructions for proper wiring. Model QuadraFlare DOT Warning
Light is designed for operation on 12 Vdc at 2.0A. The QuadraFlare
DOT Warning light may be available in dual color models.
NOTE: All warning light units should NOT be considered for steady
burn applications.
Table 1 Wire Functions
Models Red White
Warning Color 1 Color 2
BTT Brake/Turn Tail
Reverse Reverse N/A
Unpacking the QuadraFlare
After unpacking the light, inspect it for damage that may have
occurred in transit. If it has been damaged, do not attempt to install
or operate it. File a claim immediately with the carrier, stating the
extent of damage. Carefully check all envelopes, shipping labels,
and tags before removing or destroying them. Ensure that the parts
listed in Table 2 are included in the package. If you are missing any
parts, contact Customer Support at 1-800-264-3578, 7a.m. to 5
p.m., Monday through Friday (CT).
Kit Contents List
Table 2 Kit Contents List
Qty. Description Part No.
4 #6 x 2-inch Stainless Steel Screw 7000A404-32
4 #6-32 Rubber Rivet Nut, Rubber 70900417

6
Installing the QuadraFlare
QuadraFlare®DOT
Federal Signal www.fedsig.com
Installing the QuadraFlare
INSTALL IN RECOMMENDED AREAS: When installing equipment
inside airbag equipped vehicles, the installer MUST ensure that the
equipment is installed ONLY in areas recommended by the vehicle
manufacturer.
Failure to observe this warning reduces the eectiveness of the
airbag, damage the airbag, or potentially damage or dislodge the
equipment, causing serious injury or death to you or others.
NOTE: For maximum coverage and eectiveness, mount the light
assembly in a horizontal orientation. See Figure1.
Before proceeding with installation, determine the approximate
location of the light assembly and plan all cable/wire routing.
AIRBAG DEPLOYMENT: Do not install equipment or route wiring in
the deployment path of an airbag. Failure to observe this warning
will reduce the eectiveness of the airbag or potentially dislodge
the equipment, causing serious injury or death.
To install the QuadraFlare:
1. Position the QuadraFlare Warning Light assembly on the
desired mounting surface. Ensure that the unit is level side to
side. Using the dimensions provided in Figure1, scribe the four
mounting hole locations and a wiring routing hole location on
the mounting surface.

7
Installing the QuadraFlare
QuadraFlare®DOT
Federal Signal www.fedsig.com
Figure 1 Mounting hole locations
290A5511-02
Ø 0.25" (4) PLCS
Ø 1.00"
B/2 (2X)
B (2X)
A
A/2 (2X)
Table 3 Hole patterns
Nominal
size
A A/2 B B/2
4 x 3 4.200 2.100 2.375 1.188
6 x 4 5.750 2.875 3.250 1.625
7 x 3 6.562 3.281 2.375 1.188
9 x 7 7.250 3.625 5.250 2.625
DAMAGE TO LIGHT: When installing the QuadraFlare light on a
vehicle, you MUST use the manufacturer’s supplied screws and
screw grommets. Do not use an impact drill or an electric screw
gun when installing the light. Torque the mounting screws to
the manufacturer’s recommended specication of 12 in-lb +/-10
percent.

8
Installing the QuadraFlare
QuadraFlare®DOT
Federal Signal www.fedsig.com
Failure to observe these precautions damages the light and void
any warranty claims for the light.
DRILLING PRECAUTIONS: When drilling holes, check the area
you are drilling into to ensure that you do not damage vehicle
components while drilling. All drilled holes should be de-burred,
and all sharp edges should be smoothed. All wire routings going
through drilled holes should be protected by a grommet or
convolute/split loom tubing.
2. Drill four 1/4-inch mounting holes and a 1-inch wire routing hole
at the previously scribed locations.
3. Install the four supplied rubber rivet nuts into the four 1/4-inch
mounting holes.
NOTE: When removing the QuadraFlare Warning Lights, inspect
the mounting grommets for wear and replace them as needed.
4. The QuadraFlare Warning Light assembly has two or three
12-inch long lead wires that exit the back of the unit for making
electrical connections.
5. Complete the electrical connections as described in the Wiring
the QuadraFlare section.
6. Align the QuadraFlare Warning Light assembly with the
previously inserted rubber rivet nuts and secure with the
provided #6 by 2-inch screws. See Figure 2.

9
Installing the QuadraFlare
QuadraFlare®DOT
Federal Signal www.fedsig.com
Figure 2 Exploded view
1
2
3
4
5
6
7
8
Legend
1. Mounting Screw, #6 X 2 inch Screws
2. Lens
3. Reflector
4. LED PC Board Assembly
5. Base
6. Assembly Screws (4)
7. Screw Grommet
8. Vehicle Body
NOTE: QuadraFlare models have identifiable color-coded sticker
dots on the back of the light assembly. The color-coded sticker
dots correspond to the LED colors on the PC board.
The first letter in the model number extension “_XX” is the color
that activated by the red wire. The second is activated by the white
wire.
Never apply power to both red and white wires. Both colors will
illuminate incorrectly.

10
Wiring the QuadraFlare
QuadraFlare®DOT
Federal Signal www.fedsig.com
Wiring the QuadraFlare
The Model QuadraFlare Warning Light assembly operates on
12Vdc. Five 12-inch long lead wires are supplied for making
electrical connections to the QuadraFlare Warning Light assembly.
Ensure that all wires are properly connected and insulated
appropriately.
To make electrical connections:
1. Using 18 AWG (minimum) wire, connect the red (+) lead to the
positive power source terminal and the black (–) lead to the
negative power source terminal at the flasher.
2. For pre-terminated models, plug connector to the cable.

11
Cleaning the QuadraFlare
QuadraFlare®DOT
Federal Signal www.fedsig.com
Cleaning the QuadraFlare
CRAZING/CRACKING Crazing (ne cracks) of lenses causes
reduced eectiveness of the light. Do not use cleaning agents
(which cause crazing) such as strong detergents, solvents, or
petroleum products. If crazing of the lenses does occur, the
reliability of light for emergency signaling purposes may be reduced
until the lenses are replaced.
CLEANING the POLYCARBONATE LENSES: To extend the life of
this device, periodic cleaning is necessary. Clean the lens with
a mild, non-abrasive, neutral-pH cleaning agent and a soft, clean
cloth. Rinse the device thoroughly to ensure that no cleaning agent
residue remains. To avoid water spots, dry the device with a soft
clean cloth. Failure to follow this precaution can cause crazing or
cracking of the lens/dome and voids the warranty claims for the
light.
Scratched or dull reflector, mirrors, or lenses reduce the
eectiveness of the lighting system. Use a mild, non-abrasive,
neutral-pH cleaning agent and a soft, clean cloth when cleaning
the lighting system. Replace any optical components that may have
been scratched or crazed during system installation. The use of
strong, non-neutral-pH cleaners voids the warranty.

12
Safety Message to Operators
QuadraFlare®DOT
Federal Signal www.fedsig.com
Safety Message to Operators
Peoples’ lives depend on your safe use of our products. Listed
below are some important safety instructions and precautions you
should follow:
• Although your warning system is operating properly, it may not
be completely eective. People may not see or heed your warn-
ing signal. You must recognize this fact and continue driving
cautiously.
• Also, situations may occur which obstruct your warning signal
when natural or man-made objects are between your vehicle
and others, such as: raising your hood or trunk lid. If these
situations occur, be especially careful.
• This product contains high intensity LED devices. To prevent
eye damage, DO NOT stare into the light beam at close range.
• At the start of your shift, you should ensure that the light is
securely attached and operating properly.
Failure to follow these safety precautions may result in property
damage, serious injury, or death to you, to passengers, or to others.
Retain and refer to this message.

13
Getting Technical Support and Service
QuadraFlare®DOT
Federal Signal www.fedsig.com
Getting Technical Support and Service
For technical support and service, please contact:
Federal Signal Corporation
Service Department
Public Safety Systems
Phone: [phone]
Email: [email protected]

14
Getting Technical Support and Service
QuadraFlare®DOT
Federal Signal www.fedsig.com
Getting Repair Service
The Federal Signal factory provides technical assistance with Any
units returned to returned to Federal Signal for service, inspection,
or repair must be accompanied by a Return Material Authorization
(RMA). Obtain an RMA from a Local Distributor or Manufacturer’s
Representative. Provided a brief explanation of the service
requested or the nature of the malfunction.
Address all communications to the following address.
Federal Signal Corporation
Service Department
2645 Federal Signal Drive
University Park IL 60484-3167

15
Ordering Replacement Parts
QuadraFlare®DOT
Federal Signal www.fedsig.com
Ordering Replacement Parts
To order replacement parts, please contact your local dealer/
distributor or:
Customer Support
Federal Signal Corporation
Phone: [phone]
Monday - Friday, 7:00 a.m. to 5:00 p.m. CST
http://www.fedsig.com
Table 4 Replacement Parts
Description QL43 QL73
Mounting Screws, #6 x
1-1/2"
7000A404-26 7000A404-26
Rubber Rivet Nut, #6-32 70900417 70900417
Lens, Fluted, Red 801201253 801201545
Lens, Fluted, Amber 801201253-01 801201545-01
Lens, Fluted, Clear 801201253-02 801201545-02
Lens, Fluted, Blue 801201253-03 801201545-03
Lens, Fluted, Green 801201253-04 801201545-04
Lens, Fluted, Red DOT 801201252 801201544
Lens, Fluted, Amber DOT 801201252-01 801201544-01
Lens, Fluted, Clear DOT 801201252-02 801201544-02
Lens, Fluted, Blue DOT 801201252-03 801201544-03
Lens, Fluted, Green DOT 801201252-04 801201544-04
Lens, Smooth, Red N/A N/A
Lens, Smooth, Amber N/A N/A
Lens, Smooth, Clear N/A N/A
Lens, Smooth, Blue N/A N/A
Lens, Smooth, Green N/A N/A
Optional Chrome Bezel w/
Gasket
QL43MC QL73MC
N/A indicates not available.

2645 Federal Signal Drive
University Park, Illinois 60484
www.fedsig.com
Customer Support
Police/Fire-EMS: 800-264-3578 • [phone]
Work Truck: 800-824-0254 • [phone]
Technical Support 800-433-9132 • [phone]