Festo 03-B User manual

Electronics
Manual
Valve terminal with
field bus connection
module for
DeviceNet
Typ IDN-03-8A
Manual
193 644 GB
0003NH
Valve terminal type 03/04-B

Contents and general safety instructions
I
Festo P.BE-VIDN-03-8A-GB 0003NH
Author S. Breuer..................................
Editors H.–J. Drung, M.Holder........................
Translation D. Smith................................
Layout Festo AG & Co., Dept. KG-GD...................
Type setting KI-TD..................................
Edition 0003NH...................................
Title Manual......................................
Designation P.BE-VIDN-03-8A-GB....................
Order no. 193 644 GB..............................
E(Festo AG & Co., D–73726 Esslingen,
Federal Republic of Germany, 2000)
Internet: http://www.festo.com
E-Mail: [email protected]
The copying, distribution and utilization of this document
as well as the communication of its contents to others
without expressed authorization is prohibited. Offenders
will be held liable for the payment of damages. All rights
reserved, in particular the right to carry out patent, utility
model or ornamental design registration.

Contents and general safety instructions
II Festo P.BE-VIDN-03-8A-GB 0003NH

Contents and general safety instructions
III
Festo P.BE-VIDN-03-8A-GB 0003NH
Contents
Designated use V........................................................
Target group VI..........................................................
Service VI...............................................................
Important user instructions VII..............................................
Abbreviations IX.........................................................
Representing the valve terminal in this manual X..............................
Other manuals for this valve terminal XI......................................
1. System summary 1-1...............................................
1.1 Summary of the valve terminal 1-3....................................
1.2 Description of the components 1-5....................................
1.3 Method of operation 1-9............................................
2. Fitting 2-1........................................................
2.1 Fitting the modules and components 2-3...............................
2.1.1 Internal earthing of the end plate 2-4..................................
2.1.2 Hat rail clamping unit (type 03) 2-6....................................
2.2 Fitting the valve terminal onto a wall (types 03 and 04B) 2-7...............
2.3 Fitting onto a hat rail (type 03) 2-9....................................
3. Installation 3-1...................................................
3.1 General installation instructions 3-3...................................
3.2 Setting the node address and the field bus baud rate 3-5..................
3.3 Connecting the valve terminal 3-9.....................................
3.3.1 Connecting cable 3-9...............................................
3.3.2 Preparing the connecting cable 3-10....................................
3.4 Selecting the power unit 3-12.........................................
3.4.1 Ascertaining the current consumption 3-14..............................
3.4.2 Connecting the load voltage for the valves 3-15...........................
3.5 Connecting the field bus 3-19.........................................
3.5.1 Fitting a terminating resistor 3-24......................................

Contents and general safety instructions
IV Festo P.BE-VIDN-03-8A-GB 0003NH
4. Commissioning 4-1................................................
4.1 Preparing the valve terminal for commissioning 4-3......................
4.1.1 Compiling the configuration list 4-3...................................
4.1.2 Address assignment of the valve terminal 4-4...........................
4.1.3 Address assignment after extension/conversion 4-7......................
4.1.4 Switching on the power supply 4-9....................................
4.2 Commissioning on the DeviceNet 4-10..................................
4.2.1 Configuring DeviceNet slave characteristics (EDS) 4-11....................
4.2.2 General information on parametrizing 4-13..............................
4.2.3 Instructions on parametrizing with RSNetWorx for DeviceNet 4-14...........
5. Diagnosis and error treatment 5-1...................................
5.1 Summary of diagnostic possibilities 5-3................................
5.1.1 Diagnosis by means of LEDs 5-4......................................
5.1.2 Normal operating status 5-5.........................................
5.1.3 Error display of the module/network status LED 5-5......................
5.1.4 LED for status display of the valve solenoid coils 5-7......................
5.1.5 Testing the valves 5-9...............................................
5.1.6 Reaction to faults in the control system 5-12.............................
5.1.7 Diagnosis on the Allen-Bradley DeviceNet 5-13...........................
A. Technical Appendix A-1.............................................
A.1 Accessories A-3....................................................
A.2 DeviceNet specifications for the valve terminal A-7.......................
A.2.1 Identity object: class code 01 (0x01) A-11...............................
A.2.2 Router object: class code 02 (0x02) A-13................................
A.2.3 DeviceNet object: class code 03 (0x03) A-13.............................
A.2.4 Assembly object: class code 04 (0x04) A-15..............................
A.2.5 Connection object: class code 05 (0x05) A-17............................
A.3 Technical specifications A-25..........................................
A.4 Index A-29.........................................................

Contents and general safety instructions
V
Festo P.BE-VIDN-03-8A-GB 0003NH
Designated use
The valve terminal described in this documentation may only
be used as follows:
– for controlling pneumatic actuators on the DeviceNet
Maximum 8 valve solenoid coils can be controlled. Both MIDI
and MAXI valves (type 03) as well as ISO valves sizes 1, 2 and
3 (type 04B) can be used. Special adapter plates are required
for connecting ISO valves.
Please use the valve terminal only as follows:
– as designated
– in faultless technical condition
– without unauthorized modifications.
The specified maximum values for pressures, temperatures,
electrical data, torques, etc. must be observed when addi-
tional commercially-available components such as sensors
and actuators are used.
Please observe the standards specified in the individual
chapters and comply with national and local laws and safety
regulations.

Contents and general safety instructions
VI Festo P.BE-VIDN-03-8A-GB 0003NH
Target group
This manual is directed exclusively at technicians who are
trained in control and automation technology and who have
experience in installing, commissioning and diagnosing pro-
grammable logic controllers (PLC) and field bus systems.
Service
If you have any technical problems, please contact your local
Festo Service.

Contents and general safety instructions
VII
Festo P.BE-VIDN-03-8A-GB 0003NH
Important user instructions
Danger categories
This manual contains notes on possible dangers which may
occur if the product is not used correctly. These notes are
marked (warning, caution, etc.), printed on a shaded back-
ground and also accompanied by a pictogram. A distinction is
made between the following types of danger instructions:
Warning
This means that serious injury to persons or damage to
property can occur if these instructions are not observed.
Caution
This means that injury to persons or damage to property
can occur if these instructions are not observed.
Please note
This means that damage to property can occur if these
instructions are not observed.
In addition, the following pictogram indicates passages in the
text which describe activities with electrostatically vulnerable
components:
Electrostatically vulnerable components: incorrect handling
can cause damage to components.

Contents and general safety instructions
VIII Festo P.BE-VIDN-03-8A-GB 0003NH
Marking special information
The following pictograms mark passages in the text contain-
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Details about necessary or useful accessories for the Festo
product.
Environment:
Information on the environmental-friendly use of Festo
products.
Text markings
SThe bullet marks activities which may be carried out in
any desired order.
1. Numbers indicate activities which must be carried out in
the sequence stated.
– Hyphens indicate general items.

Contents and general safety instructions
IX
Festo P.BE-VIDN-03-8A-GB 0003NH
Abbreviations
The following product-specific abbreviations are used in this
manual:
Abbreviation Meaning
I/O module Module with digital inputs or outputs in general
Manifold
S-manifold
D-manifold
Type 03:
Pneumatic manifold for two valves
Type 04-B:
Manifold sub-base incl. solenoid intermediate plate MUH for
1,4,8or12valves
Manifold for two single-solenoid valves
Manifold for two double-solenoid or mid-position valves
Node Field bus node / control block
P-module Pneumatic module in general
PLC Programmable logic controller; in brief: controller
Terminal or valve terminal Valve terminal type 03/04-B without electric I/Os
Fig. 0/1: Abbreviations

Contents and general safety instructions
XFesto P.BE-VIDN-03-8A-GB 0003NH
Representing the valve terminal in this manual
Please note
For most drawings in this manual we have used a simpli-
fied representation of valve terminal type 03 with three
pneumatic manifolds.
Fig. 0/2: Standard valve terminal for the drawings

Contents and general safety instructions
XI
Festo P.BE-VIDN-03-8A-GB 0003NH
Other manuals for this valve terminal
Depending on what you have ordered and how you intend to
extend your system, you will require the following Festo man-
uals for the complete documentation on the modular valve
terminal.
Festo designation Title/product
P.BE-MIDI/MAXI-03-... Pneumatics manual
– Valve terminal type 03, MIDI/MAXI
valves
P.BE-VIISO-04-B-... Pneumatics manual
– Valve terminal type 04-B, ISO 5599/2
P.BE-VIDN-03-8A-... Electronics manual
– Valve terminal type 03/04-B with field
bus connection module for DeviceNet
(this manual)
Fig. 0/3: Other manuals for this valve terminal

Contents and general safety instructions
XII Festo P.BE-VIDN-03-8A-GB 0003NH

System summary
1-1Festo P.BE-VIDN-03-8A-GB 0003NH
Chapter 1

1. System summary
1-2 Festo P.BE-VIDN-03-8A-GB 0003NH
Contents
1. System summary 1-1...............................................
1.1 Summary of the valve terminal 1-3....................................
1.2 Description of the components 1-5....................................
1.3 Method of operation 1-9............................................

1. System summary
1-3
Festo P.BE-VIDN-03-8A-GB 0003NH
1.1 Summary of the valve terminal
The diagram below shows the layout of a valve terminal with
a field bus connection module for small groups of valves. The
field bus connection module can only be used with pneu-
matic components. Maximum 8 valve solenoid coils can be
controlled.
1Field bus connec-
tion module
2Pneumatic com-
ponents (here
type 03) maxi-
mum 8 valve coils
12
Fig. 1/1: Layout of a valve terminal with field bus connection module for DeviceNet
By means of the field bus connection module, small groups of
the following types of valves can be connected to the
DeviceNet:
–MIDI valves, MAXI valves (type 03)
–ISO valves of sizes 1, 2, 3 (type 04-B). The special adapter
plates type VIGP-04-FB-8A-D-... are required here.

1. System summary
1-4 Festo P.BE-VIDN-03-8A-GB 0003NH
Valve terminal Description
Type 03
MIDI/MAXI
Pneumatic modules type 03, fitted with:
– manifolds (MIDI and MAXI) fitted with 5/2-way single-solenoid
valves, 5/2-way double-solenoid valves, 5/3-way mid-position
valves (with auxiliary pilot air) or blanking plates
– special modules for pressure supply, forming pressure zones
Type 04-B
ISO 5599-2
Pneumatic modules type 04-B, fitted with:
– adapter plate type VIGP-04-FB-8A-D-... for manifold sub-bases
as per ISO 5599-2 in sizes 1, 2 and 3
– manifold sub-bases for solenoid intermediate plates with hole
pattern as per ISO 5588-2, fitted with single-solenoid pneu-
matic valves, double-solenoid valves, mid-position valves or
blanking plates
– components for height linking (pressure regulator intermediate
plates, restrictor plates, etc.)
Fig. 1/2: Summary of the modules of the multifunctional Festo valve terminals
The following section provides a summary of the pneumatic
components of the various valve types.
Detailed instructions on the pneumatic components can be
found in the appropriate pneumatics manual.

1. System summary
1-5
Festo P.BE-VIDN-03-8A-GB 0003NH
1.2 Description of the components
The following connecting, display and operating elements
can be found on the pneumatic MIDI modules type 03:
123
4
5
1Yellow LEDs (for each valve solenoid
coil)
2Manual override (for each valve sole-
noid coil)
3Valve location inscription field
(identification labels)
4End plate with common tubing connec-
tions , for design variants see pneu-
matics manual
5Work connections (2 per valve)
Fig. 1/3: Operating, display and connecting elements on the MIDI modules type 03

1. System summary
1-6 Festo P.BE-VIDN-03-8A-GB 0003NH
The following connecting, display and operating elements
can be found on the pneumatic MAXI modules type 03:
123 45
6
789
1Exhaust connections
2Yellow LED (for each valve solenoid
coil)
3Manual override (for each valve sole-
noid coil, either locking or with spring
return)
4Valve location inscription field
(identification labels)
5Unused valve location with cover plate
6Right-hand end plate
7Work connections (2 per valve)
8Regulator for limiting the auxiliary pilot
air pressure
9Common tubing connections
Fig. 1/4: Operating, display and connecting elements on the MAXI modules type 03