Festo VIGE-03-FB Series Operating and installation instructions

Valve terminal types 03...05
with field bus node or control block
Supplementary description of I/O modules
371 190 GB
9909d
Inputmodules:
Outputmodules:
Additional power supply:
High current output modules:
Multi-I/O modules:
Type VIGE-03-FB-...-...
Type VIGA-03-FB-...-...
Type VIGV-03-FB-24V-25A
Type VIGA-03-FB-...-...H
Type VIEA-03-FB-12E-8A-...-SUBD

Authors: S. Breuer, H.-J. Drung, E. Klotz
Editors: H.-J. Drung, M. Holder
Layout: Festo, Dept. KI-TD
Type: DUCOM
Edition: 9909d
(Festo AG & Co., D-73726 Esslingen, Federal Republic of
Germany, 1999)
The copying, distribution and utilization of this docu-
ment as well as the communication of its contents to
others without expressed authorization is prohibited. Of-
fenders will be held liable for the payment of damages.
All rights reserved, in particular the right to carry out
patent, utility model or ornamental design registration.
Printed on 100% recycled paper
VIEA-03...05 9909d I

Order no.: 371 190
Title: Manual
Designation: P.BE-VIEA-GB
II VIEA-03...05 9909d

Contents
Designated use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Important user instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Notes on this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
1Input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Function of the input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.1 Display and connecting elements . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.3.1 Connecting sensors to input modules . . . . . . . . . . . . . . . . . . . . . 1-8
1.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
1.5 Diagnosis with VIGE-03-FB-8-5POL-S . . . . . . . . . . . . . . . . . . . 1-19
1.6 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
2 Output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Function of the output modules . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.1 Display and connecting elements . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.5 Technical specifications types VIGA-03-FB-4 and
VIGA-03-FB-4-5POL (PNP outputs) . . . . . . . . . . . . . . . . . . . . . 2-13
3Additional power supply 24 V/25 A . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.3.1 Selecting the cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.3.2 Connecting the additional supply . . . . . . . . . . . . . . . . . . . . . . 3-10
3.3.3 Fitting the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.3.4 Connecting the cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.4 Commissioning instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.5 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
VIEA-03...05 9909d III

4 High-current output modules (2A) . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3.1 Selecting the cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.3.2 Connecting the high-current output modules . . . . . . . . . . . . . . 4-7
4.3.3 Pin assignment PNP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.3.4 Pin assignment NPN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.4 Commissioning instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.4.1 Addressing/programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.4.2 Diagnosis/eliminating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.4.3 Short circuit/overload at a high-current output. . . . . . . . . . . . . 4-20
4.5 Technical specifications and technical appendix . . . . . . . . . . . 4-21
4.5.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4.5.2 Calculating the current consumption . . . . . . . . . . . . . . . . . . . . 4-23
4.5.3 Cable length and sectional area. . . . . . . . . . . . . . . . . . . . . . . . 4-25
5 Multi I/O module (12I/8O). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Function of the multi I/O module (12I/8O) . . . . . . . . . . . . . . . . . 5-3
5.2 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.3.1 Selecting the cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.3.2 Connecting the multi I/O module . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.3.3 Pin assignment of multi I/O module (12I/8O, PNP/NPN). . . . . . 5-7
5.4 Commissioning tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.4.1 Addressing/programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.4.2 Diagnosis/locating faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.5 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
A Index
IV VIEA-03...05 9909d

Designated use
The I/O modules described in this manual have been
designed exclusively for use in conjunction with valve
terminals types 03, 04B and 05 from Festo. The I/O
modules and their cables may only be used as follows:
–as intended
–in their original condition
–without any modifications by the user
–in perfect technical condition
When used together with additional commercially-avail-
able components such as sensors and actuators, the
specified limit values for pressures, temperatures, elec-
trical data, torques, etc. must be observed. Please ob-
serve also the relevant national and local laws and
technical regulations.
VIEA-03...05 9909d V

CAUTION
Use only power units which guarantee reliable
isolation of the operating voltages as per IEC 742/
EN 60742/VDE 0551 with at least 4 kV isolation
resistance (protected extra low voltage, PELV).
Switch power packs are permitted providing they
guarantee reliable isolation in accordance with
EN 60950/VDE 0805.
Remark:
By using PELV power units, protection against electric
shock (protection against direct and indirect contact) in
accordance with EN 60204-1/IEC 204 is guaranteed on
Festo valve terminals. Safety transformers with the ad-
jacent designation must be used for supplying PELV
networks. The valve terminals must be earthed in order
to ensure their function (e.g. EMC).
VI VIEA-03...05 9909d

Target group
This manual is directed exclusively at qualified person-
nel trained in control and automation technology.
Important user instructions
This manual contains instructions on the possible
dangers which can occur, if the I/O modules are not
used correctly. These instructions are printed in italics,
are surrounded by a frame and also marked with a picto-
gram.
Danger
categories
A distinction is made between the following instructions:
WARNING
This means that injury to human beings and/or dam-
age to property can occur if these instructions are
not observed.
CAUTION
This means that damage to property can occur if
these instructions are not observed.
PLEASE NOTE
This means that this instruction must also be observed.
VIEA-03...05 9909d VII

Pictograms and symbols complement the danger warn-
ings and draw attention to the nature and consequences
of the dangers.
Pictograms
The following pictograms are used:
Uncontrolled movements of loose tubing.
Undesired movements of the connected actuators.
High electric voltage or undefined switching states of
the electronic components which can affect connected
circuits.
Electrostatically vulnerable components. The compo-
nents will be damaged if you touch the contact sur-
faces.
VIII VIEA-03...05 9909d

Notes on this manual
I/O modules are available in both the PNP design (posi-
tive logic) and the NPN design (negative logic). This
manual supplements the ”Electronics manual.” It con-
tains important information on the method of operation,
fitting, installation and commissioning of the following
modules:
This manual deals with the:
Input modules
PNP:
- VIGE-03-FB-4
- VIGE-03-FB-8
- VIGE-03-FB-8.1
- VIGE-03-FB-4-5POL
- VIGE-03-FB-8-5POL
- VIGE-03-FB-8-5POL-S
- VIGE-03-FB-8.1-5POL
NPN:
- VIGE-03-FB-4-N
- VIGE-03-FB-8-N
Output modules
PNP:
- VIGA-03-FB-4
- VIGA-03-FB-4-5POL
VIEA-03...05 9909d IX

This manual deals with the (cont.):
Additional supply modules
- VIGV-03-FB-24V-25A
High-current output modules
PNP:
- VIGA-03-FB-4-PH
NPN:
- VIGA-03-FB-4-NH
Multi I/O modules
PNP:
- VIEA-03-FB-12E-8A-SUBD
NPN:
- VIEA-03-FB-12E-8A-N-SUBD
XVIEA-03...05 9909d

Chapter 1
Input modules
Types
- VIGE-03-FB-4
- VIGE-03-FB-8
- VIGE-03-FB-8.1
- VIGE-03-FB-4-5POL
- VIGE-03-FB-8-5POL
- VIGE-03-FB-8-5POL-S
- VIGE-03-FB-8.1-5POL
- VIGE-03-FB-4-N
- VIGE-03-FB-8-N
1. Input modules
VIEA-03...05 9909d 1-1

Contents
1 Input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Function of the input modules . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.1 Display and connecting elements. . . . . . . . . . . . . . . . . . . . . . . . 1-4
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.3.1 Connecting sensors to input modules . . . . . . . . . . . . . . . . . . . . 1-8
Pin assignment of 4-pin inputs . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Pin assignment 5-pin inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Internal structure of VIGE-03-FB-4 and
VIGE-03-FB-4-5POL (PNP inputs). . . . . . . . . . . . . . . . . . . . . . 1-10
Examples of circuitry VIGE-03-FB-4 and
VIGE-03-FB-4-5POL (PNP inputs). . . . . . . . . . . . . . . . . . . . . . 1-11
Internal structure
VIGE-03-FB-8, VIGE-03-FB-8-8.1,
VIGE-03-FB-8-5POL and VIGE-03-FB-8.1-5POL
(PNP inputs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Internal structure VIGE-03-FB-8-5POL-S(PNP inputs) . . . . . . 1-13
Examples of circuitry
VIGE-03-FB-8, VIGE-03-FB-8.1),
VIGE-03-FB-8-5POL and VIGE-03-FB-8.1-5POL
VIGE-03-FB-8-5POL-S (PNP inputs) . . . . . . . . . . . . . . . . . . . . 1-14
Internal structure VIGE-03-FB-4-N (NPN inputs). . . . . . . . . . . 1-15
Examples of circuitry VIGE-03-FB-4 (NPN inputs) . . . . . . . . . 1-16
Internal structure VIGE-03-FB-8, (-8.1) (NPN inputs) . . . . . . . 1-17
Examples of circuitry VIGE-03-FB-8 (NPN inputs) . . . . . . . . . 1-18
1.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
1.5 Diagnosis with VIGE-03-FB-8-5POL-S . . . . . . . . . . . . . . . . . 1-19
1.6 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
1. Input modules
1-2 VIEA-03...05 9909d

1.1 Function of the input modules
Input modules provide digital inputs in the valve termi-
nal for connecting sensors and thereby enable e.g. cy-
linder positions to be interrogated. A distinction is made
between the following types:
Type Explanation
- VIGE-03-FB-4
- VIGE-03-FB-8
- VIGE-03-FB-8.1
- VIGE-03-FB-4-N
- VIGE-03-FB-8-N
Provide 4 or 8 PNP inputs;
4-pin sensor connections via
4 sockets with M12 thread
Provides 8 fast PNP inputs;
4-pin sensor connections via
4 sockets with M12 thread
Provide 4 or 8 NPN inputs;
4-pin sensor connections via
4 sockets with M12 thread
- VIGE-03-FB-4-5POL
- VIGE-03-FB-8-5POL
- VIGE-03-FB-8-5POL-S
- VIGE-03-FB-8.1-5POL
Provide 4 or 8 PNP inputs;
5-pin sensor connections via
4 sockets with M12 thread
Provides 8 fast PNP inputs;
5-pin sensor connections via
4 sockets with M12 thread
1. Input modules
VIEA-03...05 9909d 1-3

1.1.1 Display and connecting elements
There are four or eight inputs for your applications on
the input modules of the valve terminal.
Example
Input module
1
2
3
4
5
Type plate
Green LED for status display (one LED per input)
Designation for input type
- INPUT for PNP inputs
- INPUT-N for NPN inputs
Sensor connections 4 or 5-pin with 1 or 2 inputs
Red diagnosis LED for short circuit/overload in the sensor power
Fig. 1/1: Display and connecting elements
Recommendation for the 8-input module (only 4-pin):
Use the Festo DUO cable for connecting two sensors
with one plug.
2
1
3
4
3
1. Input modules
1-4 VIEA-03...05 9909d

1.2 Fitting
WARNING
Before starting the fitting work, switch off the
following:
• the compressed air supply
• the operating voltage supply for the electronic
components (pin 1)
You can thereby avoid:
–uncontrolled movements of loose tubing
–undesired movements of the connected actuators
–undefined switching states of the electronic compo-
nents
CAUTION
The components of the valve terminal contain
electrostatically vulnerable elements.
• Do not therefore touch any contact surfaces of
the plugs on the sides of the components.
• Observe the regulations for handling electro-
statically vulnerable elements.
You will then avoid damaging the valve terminal compo-
nents.
1. Input modules
VIEA-03...05 9909d 1-5

PLEASE NOTE
Treat all the modules and components of the valve
terminal with great care. Pay attention in particular to
the following:
• the screw connectors must be fitted correctly and
not subjected to mechanical stress
• the screws must be inserted correctly (otherwise
the thread may be damaged)
• the specified torques must be observed
• the modules must not be offset (IP 65)
• the connecting surfaces must be clean
(avoid leakage and contact faults).
In the case of modules and components ordered at a
later stage, observe also the fitting instructions sup-
plied with the product.
In order to extend or convert the valve terminal, you
must dismantle the fitted valve terminal (see also fol-
lowing diagram).
Dismantling
•Remove completely the screws of the relevant mo-
dules. The modules are now held together only by
the electric plug connectors
•Pull the modules carefully and without tilting away
from the electric plug connectors.
•Replace any damaged seals.
1. Input modules
1-6 VIEA-03...05 9909d

(see also following diagram)Fitting
PLEASE NOTE
• Place modules ordered at a later date after the
last module before the end plate.
• Do not fit more than 12 electric modules.
Fit the modules as follows:
•Fit a new seal onto the contact surface on the right
facing the node.
•Fit the modules as shown in the diagram below.
1
2
Fastening screws max. 1 Nm
Seal
Fig. 1/2: Fitting the electric I/O modules
2
1
1
1. Input modules
VIEA-03...05 9909d 1-7

1.3 Installation
1.3.1 Connecting sensors to input modules
Pin assignment of 4-pin inputs
The diagram below shows as an example the pin assign-
ment of the 4-pin inputs.
Pin assignment 4 inputs LED Pin assignment 8 inputs LED
not con-
nected
+ 24 V
0V
Input Ex
0Input Ex+1
+ 24 V
0 V
Input Ex
0
1
not con-
nected
+ 24 V
0V
Input Ex+1
1Input Ex+3
+ 24 V
0 V
Input Ex+2
2
3
not con-
nected
+ 24 V
0V
Input Ex+2
2Input Ex+5
+ 24 V
0 V
Input Ex+4
4
5
not con-
nected
+ 24 V
0V
Input Ex+3
3Input Ex+7
+ 24 V
0 V
Input Ex+6
6
7
Fig. 1/3: Pin assignment of 4-pin input modules: 4 inputs and 8 inputs
1 4
23
1 4
23
1 4
23
1 4
23
1 4
23
1 4
23
1 4
23
1 4
23
1. Input modules
1-8 VIEA-03...05 9909d

Pin assignment 5-pin inputs
The diagram below shows as an example the pin assign-
ment of the 5-pin inputs.
Pin assignment 4 inputs LED Pin assignment 8 inputs LED
not con-
nected
+ 24 V
0 V
Input Ex
0Input Ex+1
+ 24 V
0V
Input Ex
0
1
not con-
nected
+ 24 V
0 V
Input Ex+1
1Input Ex+3
+ 24 V
0V
Input Ex+2
2
3
not con-
nected
+ 24 V
0 V
Input Ex+2
2Input Ex+5
+ 24 V
0V
Input Ex+4
4
5
not con-
nected
+ 24 V
0 V
Input Ex+3
3Input Ex+7
+ 24 V
0V
Input Ex+6
6
7
1 Pin 5 = Earth connection
Fig. 1/4: Pin assignment of 5-pin input modules: 4 inputs and 8 inputs
1 4
23
5
1
1 4
23
5
1
1 4
23
5
1
1 4
23
5
1
1 4
23
5
1
1 4
23
5
1
1 4
23
5
1
1 4
23
5
1
1. Input modules
VIEA-03...05 9909d 1-9