Festo CP-E16...M Series User manual

Electronics
manual
CP modules
Input module
type
CP−E16...−M...−...
Input module
type
CP−E16−KL−IP20−Z
Output module
type
CP−A08...−M12−...
Manual
165 225
en 0802e
[730 690]
Compact performance

Contents and general instructions
I
Festo P.BE−CPEA−EN en 0802e
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0802e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−CPEA−EN. . . . . . . . . . . . . . . . . . . . . . . . . .
Orderno. 165 225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E (Festo AG&Co. KG, D73726 Esslingen, Federal Republic of Germany, 2008)
Internet: http://www.festo.com
E−Mail: [e-mail]
The copying, distribution and utilization of this document as well as the
communication of its contents to others without expressed authorization
is prohibited. Offenders will be held liable for the payment of damages.
All rights reserved, in particular the right to carry out patent, utility model
or ornamental design registration.

Contents and general instructions
II Festo P.BE−CPEA−EN en 0802e

Contents and general instructions
III
Festo P.BE−CPEA−EN en 0802e
Contents
Designated use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on the use of this manual IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Input modules type CP−E16...−M...−... 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Function of input modules type CP−E16...−M...−... 1−3. . . . . . . . . . . . . . . . . . . . . .
1.1.1 Display and connecting elements 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Fitting 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Installation 1−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Determining PNP or NPN operation (only with type CP−E16−M8−Z) 1−11. . . . . . . .
1.3.2 Connecting the separate power supply for the sensors
(only with type CP−E16−M8−Z) 1−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 Connecting the sensors 1−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Connecting the input module 1−26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Instructions on commissioning 1−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Technical specifications 1−33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Input module type CP−E16−KL−IP20−Z 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Method of operation of input module CP−E16−KL−IP20−Z 2−3. . . . . . . . . . . . . . . .
2.1.1 Display and connecting elements 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Fitting 2−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Installation 2−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Determining PNP or NPN operation 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Connecting the separate power supply for the sensors 2−10. . . . . . . . . . . . . . . . .
2.3.3 Connecting the sensors 2−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.4 Pin assignment (PNP and NPN inputs) 2−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.5 Circuitry examples of PNP inputs 2−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.6 Circuitry examples of NPN inputs 2−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.7 Connecting the input module 2−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Instructions on commissioning 2−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−CPEA−EN en 0802e
2.5 Technical specifications 2−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Output modules type CP−A08...−M12−... 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Summary 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Fitting 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Installation 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Connecting the actuators 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Connecting the output module 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Connecting the load voltage 3−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Instructions on commissioning 3−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Technical specifications 3−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Index A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
V
Festo P.BE−CPEA−EN en 0802e
Designated use
The CP modules described in this manual are intended ex
clusively for use on a CP string, an axis interface string or a
CP branch line in conjunction with a CP field bus node, the
Smart Positioning Controller type SPC200 or the Powerbox
type CP−FB−TBOX−SUBD9. CP modules and CP cables are only
to be used as follows:
inaccordance with designated use
inits/their original state
 without any modifications by the user
infaultless technical condition.
When used together with commercially available compo
nents, such as sensors and actuators, the specified limits for
pressures, temperatures, electrical data, torques etc. must be
observed. National and local safety regulations must also be
observed. All CP modules comply with protection class III.
Warning
SUse only PELV circuits as per IEC/DIN EN 60204−1 (Pro
tective Extra−Low Voltage, PELV) for the electrical supply.
Consider also the general requirements for PELV circuits
in accordance with IEC/DIN EN 60204−1.
SUse power supplies which guarantee reliable electrical
isolation of the operating voltage as per IEC/DIN EN
60204−1.

Contents and general instructions
VI Festo P.BE−CPEA−EN en 0802e
Target group
This manual is directed exclusively at technicians trained in
control and automation technology.
Service
Please consult your local Festo repair service if you have any
technical problems.

Contents and general instructions
VII
Festo P.BE−CPEA−EN en 0802e
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc), printed on a
shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Please note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo
nents.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
VIII Festo P.BE−CPEA−EN en 0802e
Marking special information
The following pictograms mark passages in the text contain
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment−friendly use of Festo products.
Text markings
SThe bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
 Hyphens indicate general activities.

Contents and general instructions
IX
Festo P.BE−CPEA−EN en 0802e
Notes on the use of this manual
CP I/O modules are available in the designs PNP (positive−
switching) and NPN (negative−switching). The positive−switch
ing modules with M12 connectors are available in 4−pin and
5−pin designs. The 5−pin design offers an earthing connection.
This manual contains general basic information on the
method of operation, and on fitting, installing and commis
sioning CP systems.
This manual refers to:
Input modules
PNP:
 CP−E16−M8
 CP−E16−M12x2
 CP−E16−M12x2−5POL
NPN:
 CP−E16N−M8
 CP−E16N−M12x2
PNP or NPN:
 CP−E16−M8−Z
 CP−E16−KL−IP20−Z
Output modules
PNP:
 CP−A08−M12
 CP−A08−M12−5POL
NPN:
 CP−A08N−M12
Information on further modules, as well as basic information
which must be observed in conjunction with the higher−order
system, can be found in the manuals for the relevant systems.

Contents and general instructions
XFesto P.BE−CPEA−EN en 0802e
Manuals on the CP system Periph
erals
Manual CP system, installation and commissioning"
type P.BE−CPSYS−...
Contents General basic information on the method of operation, fitting, installation
and commissioning of CP systems.
Manual CP field bus node,
programming and
diagnosis"
type P.BE−CP−FB...
or P.BE−VIFB...−10...
CPV valve terminal,
pneumatics" or CPA
valve terminal, pneu
matics"
type P.BE−CPV−...
or P.BE−CPA−...
CP modules,
electronics"
type P.BE−CPEA−...
Contents Special information on
commissioning, pro
gramming and diag
nosing related to the
node used.
Information on fitting,
installing and commis
sioning CPA or CPV
valve terminals
Information on fitting,
installing and commis
sioning CP I/O
modules
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ó
Ô
Ô
Ô
Ô
ÔÔ
ÔÔ
Ô
Ô
Ô
Ô
Ô
Fig.0/1: Manuals on the CP system

Contents and general instructions
XI
Festo P.BE−CPEA−EN en 0802e
Manuals on the SPC200 Smart Positioning Controller Peripherals
Manuals SPC200 Smart
PositioningController,
User manual
type P.BE−SPC200−...
Manual WinPISA
type P.SW−WIN−PISA−...
Manuals on:
 proportional directional control
valves
 service unit
position measuring system
 position measuring system
 cylinder or linear drives
Contents Installation, commis
sioning and diagnosis
with SPC200;
standard components
and modules
Functions of the
WinPISA software
package
Description CPV valve terminal
pneumatics
type P.BE−CPV−...
CP modules
electronics
type P.BE−CPEA−...
Contents Information on the
CPV valve terminals
Information on the
CP I/O modules
Fig.0/2: Manuals on the SPC200

Contents and general instructions
XII Festo P.BE−CPEA−EN en 0802e

Input modules type CP−E16...−M...−...
1−1Festo P.BE−CPEA−EN en 0802e
Chapter 1

1. Input modules type CP−E16...−M...−...
1−2 Festo P.BE−CPEA−EN en 0802e
Contents
1. Input modules type CP−E16...−M...−... 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Function of input modules type CP−E16...−M...−... 1−3. . . . . . . . . . . . . . . . . . . . . .
1.1.1 Display and connecting elements 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Fitting 1−6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Installation 1−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Determining PNP or NPN operation (only with type CP−E16−M8−Z) 1−11. . . . . . . .
1.3.2 Connecting the separate power supply for the sensors (onlywith typeCP−E16−M8−Z)
1−12
1.3.3 Connecting the sensors 1−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Connecting the input module 1−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Instructions on commissioning 1−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Technical specifications 1−33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Input modules type CP−E16...−M...−...
1−3
Festo P.BE−CPEA−EN en 0802e
1.1 Function of input modules type CP−E16...−M...−...
CP input modules provide digital inputs for connecting sen
sors and enable e.g. cylinder positions to be scanned. A dis
tinction is made between the following types:
Type Explanation
CP−E16−M12x2−...
CP−E16N−M12x2
Provides 16 PNP inputs; sensor connec
tions via 8 sockets with M12 thread
Provides 16 NPN inputs;
sensor connections via 8 sockets with M12
thread
CP−E16−M8
CP−E16N−M8
Provides 16 PNP inputs;
sensor connections via 16 sockets with M8
thread
Provides 16 NPN inputs;
sensor connections via 16 sockets with M8
thread
CP−E16−M8−Z Provides 16 PNP or 16 NPN inputs and has
its own connection for supplying the sen
sor voltage

1. Input modules type CP−E16...−M...−...
1−4 Festo P.BE−CPEA−EN en 0802e
1.1.1 Display and connecting elements
The diagram below shows, as an example, the display and
connecting elements on the input module type
CP−E16...−M12x2.
1
2
3
4
5
6
7
8
9
1Status LED (green)
2Identification for input type:
 INPUT−P for PNP inputs
 INPUT−N for NPN inputs
3Sensor connections
4Yellow LED for status display
(one LED per input)
5Groove for identification signs
(IBS6x10)
6Earth/ground connection
7Type plate
8Protective cap
9CP connection
Fig.1/1: Display and connecting elements

1. Input modules type CP−E16...−M...−...
1−5
Festo P.BE−CPEA−EN en 0802e
The diagram below shows the additional display and operat
ing elements on the input module type CP−E16−M8−Z.
1Connection for
the power supply
to the sensors
2Red LED for
displaying short
circuits or failure
of the sensor
voltage (one LED
per input group)
12
2
Fig.1/2: Additional elements of type CP−E16−M8−Z

1. Input modules type CP−E16...−M...−...
1−6 Festo P.BE−CPEA−EN en 0802e
1.2 Fitting
Input modules are intended for fitting onto a wall or a hat rail.
If you are fitting the module onto a wall, you will require the
following space:
Type Mounting area
CP−E16...−M8 approx. 150 x 66 mm
CP−E16−M8−Z approx. 217 x 66 mm
CP−E16...−M12x2−... approx. 141 x 78 mm
Fitting onto a wall The diagram below shows the dimensions for the four
threaded holes of M4 screw size.