Festo ELCC-TB-KF-60 F1 Series Setup guide

Repair
instructions (en)
Cantilever axis
ELCC-TB-KF-60-…(-F1)/(M1)
ELCC-TB-KF-70-…(-F1) / (M1)
ELCC-TB-KF-90-…(-F1)
ELCC-TB-KF-110
7ELCC_TB_KFb_en

2 / 52 Festo 7ELCC_TB_KFb_en
Imprint
Version:
7ELCC_TB_KFb_en (05.2022)
Copyright:
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
Editorial team:
Spare Part Documentation and
Support
Phone:
[phone]
Email:
[email protected]
Internet:
www.festo.com
The reproduction, distribution or sale
of this document or communication of
its contents to others without express
authorisation is prohibited. Offenders
will be held liable for damages. All
rights reserved in the event that a
patent, utility model or design patent
is registered.
All product designations and brand
names used are the property of the
owners and not explicitly identied
as such.
LOCTITE® 243™ is a registered
trademark of the respective trademark
holder in certain countries.
All technical data are subject to
change according to technical up-
dates.

3 / 52Festo 7ELCC_TB_KFb_en
Foreword
These repair instructions are valid for the products listed on the title page to the
exclusion of any liability claims.
Differences compared to the descriptions in these repair instructions can arise
depending on the design and/or modication status of the products. The user
must check this prior to carrying out the repair and take the deviations into
consideration if necessary.
These repair instructions have been prepared with care.
Festo SE & Co. KG does not, however, accept liability for any errors in these
repair instructions or their consequences. Likewise, no liability is accepted for
direct or consequential damage resulting from incorrect use of the products.
Further information is given in Chapter 9 on page 51.
The relevant regulations on occupational safety, safety engineering, and
interference suppression as well as the stipulations contained in these repair
instructions must be observed when working on the products.

4 / 52 Festo 7ELCC_TB_KFb_en
Table of contents
1 Important information 6
1.1 About these repair instructions 6
1.2 Symbols used in these repair instructions 6
1.3 Text designations used in these repair instructions 7
1.4 General safety information 7
1.5 Product-specicnotesandinformation 8
1.6 Service 8
1.7 Qualicationofpersonnel 8
1.8 Environment 9
1.9 Technicalrequirements 9
1.10 Standardsandtestvalues 9
2 General product description 10
2.1 Functional description 10
2.2 Types and part numbers 10
2.2.1 Types and part numbers – standard designs 10
2.2.2 Types and part numbers – product module 11
2.3 Orientation designations 11
2.4 Type code 12
3 Component overviews and bill of materials 13
3.1 ELCC-TB-KF-60-…(-F1)componentoverview 14
3.1.1 ELCC-TB-KF-60-…(-F1) bill of materials 15
3.2 ELCC-TB-KF-70-…(-F1)componentoverview 16
3.2.1 ELCC-TB-KF-70-…(-F1) bill of materials 17
3.3 ELCC-TB-KF-90-…(-F1)componentoverview 18
3.3.1 ELCC-TB-KF-90-…(-F1) bill of materials 19
3.4 ELCC-TB-KF-110componentsoverview 20
3.4.1 ELCC-TB-KF-110 bill of materials 21
4 Repair preparation 22
4.1 Determining the causes for the repair 22
4.2 Preparatory work 23
4.3 Visual inspection 23
5 Repair steps 24
5.1 Replacing the toothed belt 25
5.1.1 Removing the toothed belt 25
5.1.2 Mounting the toothed belt 27
5.1.3 General information on the toothed belt pretension 29
5.1.4 Checking the toothed belt pretension 31
5.2 Dismantling the roller and toothed belt pulley modules 32
5.3 Mounting the roller and toothed belt pulley modules 33
5.4 Replacing the cover strip 34
5.4.1 Dismantling the cover strip 35
5.4.2 Mounting the cover strip 36
5.5 Dismantlingtheendcap 39
5.6 Mountingtheendcap 39
5.7 Replacing the clamping component module 40

5 / 52Festo 7ELCC_TB_KFb_en
5.8 Replacingbufferelements 40
5.9 Replacingmagneticstripsoncylinderbarrelmodule(onlywithfeatureP9) 41
5.9.1 Removing old magnetic strips 41
5.9.2 Sticking on new magnetic strips 41
5.10 ReplacingthemeasuringtapeofthedisplacementencoderoftheELCC-TB-KF-60/70-…-M1 42
5.10.1 Removing the old measuring tape 43
5.10.2 Sticking on new measuring tape 43
5.10.3 Aligning the measuring unit with the measuring tape 45
5.11 Functional test and commissioning 46
5.12 Start-up 46
6 Maintenance 46
6.1 Checking PU1 toothed belt 46
6.2 Checking the cover strip 47
6.3 Toothed belt pretension 47
6.4 Relubricating the recirculating ball bearing guide 47
7 Cleaning 48
8 Toolsandequipment 49
8.1 Standardtools 49
8.2 Specialtools 49
8.3 Measuringdevices 51
9 Liability 51

6 / 52 Festo 7ELCC_TB_KFb_en
1 Important information
1.1 About these repair instructions
This document contains important information about proper repair of the products listed on the title page.
However, the costs of carrying out a repair must be considered in the case of larger defects.
Before carrying out a repair, the relevant chapter in these instructions must be read in full and followed consistently.
The cantilever axis type ELCC-TB-KF is also referred to as the product in these repair instructions.
For reasons of clarity, these repair instructions do not contain all detailed information. The following documents should
therefore also be available while carrying out repair work:
– ELCC-TB-KFcantileveraxisoperatinginstructions
Contains information on the product’s peripherals as well as its function, structure, application, installation, commis-
sioning, maintenance and care, etc. (www.festo.com).
– ELCC-…-M1displacementencoderoperatinginstructions
Contains information on the installation of the sensor bracket, sensor mounting and measuring unit of the displace-
ment encoder on the ELCC-TB-KF-60/ 70 (www.festo.com).
– DAYP shock absorber retainer assembly instructions
Contains information on mounting the shock absorber retainer on the ELCC-TB-KF (www.festo.com).
– SensorbracketandswitchlugDASI-E21-…-SR/-SLassemblyinstructions
Contains information on the assembly of the sensor bracket and switch lug for the use of proximity switches on the
ELCC-TB-KF (www.festo.com).
All available documents applicable to the product www.festo.com.
– Spare parts documentation
Contains an overview of the spare and wearing parts as well as information on their installation. This can be found in
the online spare parts catalogue on the Festo website (www.festo.com/spareparts).
– “Tools and repair accessories” information brochure
Contains an overview of available assembly aids (e.g. lubricants, locking agent), special tools, schematic diagrams,
xtures, measuring devices, etc. The information can be found in the online spare parts catalogue on the Festo web-
site (Tools and repair accessories.pdf).
1.2 Symbols used in these repair instructions
Danger categories
The following symbols identify text passages which draw attention to specic hazards.
Danger
Warning
Caution

7 / 52Festo 7ELCC_TB_KFb_en
Marking special information
The following symbols identify text passages which contain special information.
Note
Information
Documents
Environment
1.3 Text designations used in these repair instructions
• Activities that can be carried out in any order.
.1 Activities which should be carried out in the specied order.
– General list
Result of an activity /references to further information
Underlined, blue text indicates a cross-reference or hyperlink that you can click on in the PDF.
1.4 General safety information
Warning
Failure to comply with these safety instructions and information can result in serious injuries.
• Read and follow all safety instructions and information.
• Wear personal protective equipment, depending on the work situation.
• For information on the potential risks to humans when handling lubricating grease, oil, locking agent, cleaning
agent and other chemicals, which are used for the repair, protection against these risks and rst aid measures,
refer to the safety instructions on the packagings of the named materials and the current safety data sheets (in
accordance with Regulation (EC) No. 1907/2006) (www.festo.com/msds, Website of the product manufac-
turer).
• Take into consideration the legal regulations for the respective destination.
• Repairs must only be carried out in conjunction with these repair instructions as well as the respective operating
instructions of the device and the documents named in Chapter 1.1 on page 6.
Danger
Risk of fatal injury due to electric shock and uncontrolled movement of components.
• Before carrying out maintenance and repair work, shut down the product as described in the operating instruc-
tions (www.festo.com).
• Disconnect the product from the power supply and depressurise it.
• Reliably secure the product against unauthorised restarting.
• Secure the components against uncontrolled movements or move them into a safe end position.
The control of the drive motors is still charged after the voltage has been switched off (capacitor voltage).
• After switching off the voltage, wait approx. 3 minutes before removing the motor cables. The capacitors discharge
their voltage during this time.

8 / 52 Festo 7ELCC_TB_KFb_en
Caution
Lifting large loads can lead to permanent injury.
• Depending on their size and weight, the products must be lifted by several persons or using suitable lifting gear.
1.5 Product-specicnotesandinformation
Note
• Observe the given tightening torques. If no special information is given the tightening torques given in the relevant
standard apply to the screws, bolts and nuts used.
• Note the strength class of the screws, bolts and nuts!
Festo recommends use of LOCTITE 243 threadlocker.
In the event of damage caused by unauthorised manipulation, improper use or use of non-original spare parts, all
warranty and liability claims against the manufacturer expire.
1.6 Service
Contact your regional Festo contact if you have any questions (www.festo.com).
Instead of carrying out the repair yourself, your local Festo sales ofce offers the option of having the repair carried
out by Festo.
1.7 Qualicationofpersonnel
Warning
Installation and repair of the product by unauthorised and untrained persons, repairs using non-original spare parts or
without the technical documentation required for installation and/or repair are dangerous and therefore not permit-
ted.
– The product may only be repaired by authorised and trained persons using original spare parts.
– Furthermore, they must have knowledge in the following areas:
– the installation and operation of electrical control systems
– the applicable regulations on the operation of safety systems
– the applicable regulations on accident prevention and occupational safety.

9 / 52Festo 7ELCC_TB_KFb_en
1.8 Environment
• Components and equipment replaced during repair must be disposed of in accordance with the relevant local
environmental protection regulations.
• When using lubricating grease, oil, screw locking agent, cleaning agents and other chemicals, the locally applica-
ble environmental protection regulations must be followed.
• For environmentally relevant information on the lubricating greases, locking agents, cleaning agents, special oils
and other chemicals, refer to the packaging of the named materials and the current safety data sheets (in accord-
ance with Regulation (EC) No. 1907/2006) (www.festo.com/msds, website of the product manufacturer).
1.9 Technicalrequirements
Note
The following instructions for safe and proper use must be observed:
• Comply with the connection and ambient conditions of the product and all connected components specied in the
technical data. The product can only be operated in compliance with the relevant safety guidelines if it complies
with the limit values and load limits (see documentation enclosed with the product).
– The product must be in perfect technical condition.
– The product may only be operated in its original condition and without unauthorised modications.
– The product is designed for industrial use.
1.10 Standards and test values
Standards and test values which the products comply with and full can be found in the “Technical data” sections
(documentation enclosed with the product).

10 / 52 Festo 7ELCC_TB_KFb_en
2 General product description
2.1 Functional description
ELCC‑… is a cantilever axis with the functional principle of a xed toothed belt for power transmission.
The rotational movement, of the toothed belt pulley driven via a servomotor, in the xed drive head causes linear move-
ment of the prole tube of the cantilever axis by means of the toothed belt tightly clamped onto both ends of the prole
tube.
The ELCC cantilever axis is generally mounted on the drive head, and the toothed belt pulls the movable prole back and
forth. Compared to the predecessor type DGEA, the toothed belt and the roller guide are attached offset by 90 degrees
and thus ensure a high degree of stiffness.
The ELCC-TB-KF is approved for slide and cantilever operating mode.
aJ
9
aA
aC
aB
aE
aD
aF
1 2 3 4 5 76 8
1End cap (2x)
2Roller track
3Top belt reversal (2x)
4Bottom belt reversal (2x)
5Roller carriage (2x)
6Blanking plate
7Slide module
8Cover strip
9Toothed belt
aJ Housing
aA Toothed belt pulley module
aB Spacing bolt (4x)
aC Roller module (2x)
aD Locking clip (2x)
aE End plate
aF Clamping component module (2x)
2.2 Types and part numbers
A complete overview of features, accessories, type codes, technical data and dimensions of the product can be found in
the product catalogue or on the Festo website (www.festo.com).
2.2.1 Types and part numbers – standard designs
Type Part number
ELCC-TB-KF-60-200-0H-P0-CR 8082386
ELCC-TB-KF-60-300-0H-P0-CR 8082387
ELCC-TB-KF-60-500-0H-P0-CR 8082388
ELCC-TB-KF-60-600-0H-P0-CR 8082389
ELCC-TB-KF-60-800-0H-P0-CR 8082390
ELCC-TB-KF-60-1000-0H-P0-CR 8082391
ELCC-TB-KF-70-200-0H-P0-CR 8082392
ELCC-TB-KF-70-300-0H-P0-CR 8082393
ELCC-TB-KF-70-500-0H-P0-CR 8082394
ELCC-TB-KF-70-600-0H-P0-CR 8082395
ELCC-TB-KF-70-800-0H-P0-CR 8082396
ELCC-TB-KF-70-1000-0H-P0-CR 8082397
ELCC-TB-KF-70-1200-0H-P0-CR 8082398
ELCC-TB-KF-90-200-0H-P0-CR 8082399
ELCC-TB-KF-90-300-0H-P0-CR 8082400

11 / 52Festo 7ELCC_TB_KFb_en
Type Part number
ELCC-TB-KF-90-500-0H-P0-CR 8082401
ELCC-TB-KF-90-600-0H-P0-CR 8082402
ELCC-TB-KF-90-800-0H-P0-CR 8082403
ELCC-TB-KF-90-1000-0H-P0-CR 8082404
ELCC-TB-KF-90-1200-0H-P0-CR 8082405
ELCC-TB-KF-90-1500-0H-P0-CR 8082406
ELCC-TB-KF-90-1700-0H-P0-CR 8082407
ELCC-TB-KF-90-2000-0H-P0-CR 8082408
ELCC-TB-KF-110-200-0H-P0-CR 8082409
ELCC-TB-KF-110-300-0H-P0-CR 8082410
ELCC-TB-KF-110-500-0H-P0-CR 8082411
ELCC-TB-KF-110-600-0H-P0-CR 8082412
ELCC-TB-KF-110-800-0H-P0-CR 8082413
ELCC-TB-KF-110-1000-0H-P0-CR 8082414
ELCC-TB-KF-110-1200-0H-P0-CR 8082415
ELCC-TB-KF-110-1500-0H-P0-CR 8082416
ELCC-TB-KF-110-1700-0H-P0-CR 8082417
ELCC-TB-KF-110-2000-0H-P0-CR 8082418
2.2.2 Types and part numbers – product module
Type Module number
ELCC-TB-KF-60 8060571
ELCC-TB-KF-70 8060572
ELCC-TB-KF-90 8060573
ELCC-TB-KF-110 8060574
2.3 Orientation designations
These illustration provide an overview of the orientation designations.
Point of reference:
The front is dened as the viewing
side of the cylinder barrel opposite
the toothed belt drive.
Orientation:
F = FESTO (Logo)
P = Product labelling
O = top
U = bottom
R = right
L = left
V = front
H = rear

12 / 52 Festo 7ELCC_TB_KFb_en
Versions:
ZL(C) = Additional slide, left
ZR(C) = Additional slide, right
2.4 Type code
The precise product features can be determined with the help of the product labelling on the product. The order code
describes the features, separated by a hyphen “‑”.
Example:
ELCC-TB-KF-90-800-30H-
ZLC-P9-F1-PU1-M1-C
K803
8060573
12345A
BCDEF
5
4
1
2
3
1Order code
2Part number
3Serial number
4Product Key
5Product Key Code
Data Matrix Barcode
(http://pk.festo.com/+ Product Key)
The order code on the product labelling provides the following information:
ELCC Cantilever axis type ELCC
TB Toothed belt
KF Recirculating ball bearing guide
90 Size
800 Stroke [mm]
30H Stroke reserve [mm]
ZLC Additional slide, left with clamping unit
P9 with strip cover
F1 Suitable for use in the food industry in accordance with the extended material information
PU1 uncoated PU for food zone
M1 Displacement encoder, incremental (resolution 2.5 μm)
CClamping unit attached

13 / 52Festo 7ELCC_TB_KFb_en
3 Component overviews and bill of materials
The data sheet contains a list and description of all possible equipment features of the product (www.festo.com).
The component overviews with corresponding bills of materials for the following products are listed on the following
pages:
Standard designs
Size Part number Components list Bill of materials
ELCC-TB-KF-60 8082386 Chapter 3.1 on page 14 Chapter 3.1.1 on page 15
8082387
8082388
8082389
8082390
8082391
ELCC-TB-KF-70 8082392 Chapter 3.2 on page 16 Chapter 3.2.1 on page 17
8082393
8082394
8082395
8082396
8082397
8082398
ELCC-TB-KF-90 8082399 Chapter 3.3 on page 18 Chapter 3.3.1 on page 19
8082400
8082401
8082402
8082403
8082404
8082405
8082406
8082407
8082408
ELCC-TB-KF-110 8082409 Chapter 3.4 on page 20 Chapter 3.4.1 on page 21
8082410
8082411
8082412
8082413
8082414
8082415
8082416
8082417
8082418
Modular product
Size Module number Components list Bill of materials
ELCC-TB-KF-60-…(-F1) 8060571 Chapter 3.1 on page 14 Chapter 3.1.1 on page 15
ELCC-TB-KF-70-…(-F1) 8060572 Chapter 3.2 on page 16 Chapter 3.2.1 on page 17
ELCC-TB-KF-90-…(-F1) 8060573 Chapter 3.3 on page 18 Chapter 3.3.1 on page 19
ELCC-TB-KF-110 8060574 Chapter 3.4 on page 20 Chapter 3.4.1 on page 21
The following diagrams are intended only to provide an overview of the individual components. To order spare and
wearing parts, use the online spare parts catalogue on the Festo website (www.festo.com/spareparts).

14 / 52 Festo 7ELCC_TB_KFb_en
3.1 ELCC-TB-KF-60-…(-F1)componentoverview

15 / 52Festo 7ELCC_TB_KFb_en
3.1.1 ELCC-TB-KF-60-…(-F1)billofmaterials
No. Designation, type
1 Socket head screw, ISO 4762-M4×10-8.8
2 Cover cap
3 Belt reversal
4 Belt reversal
5 Compression spring, KCS-1/8-PK-3 KU
6 Belt reversal
7 Slide module
8 Socket head screw, ISO 4762-M4×8-10.9
9 Centring pin, ZBS-5
10 Socket head screw, ISO 4762-M5×12-10.9
11 Cover plate
12 Grub screw, ISO 4026-M5×6-45H
13 Lubrication nipple, AM 6 DIN 3405
14 Roller carriage
15 Sealing ring, O-M3-B
16 Lubricating channel
17 O-ring, I3601 B-2.5×1-N-NBR70
18 Lubricating channel
19 Locking
20 Housing
21 Cushioning element
22 Spacing bolt
23 Toothed belt pulley module
Toothed belt pulley module (F1)
24 Shim, DIN 988-8×14×0.5
25 Roller module
Roller module (F1)
26 End plate
27 Retaining ring, DIN 472-8×0.8
28 Roller module
Roller module (F1)
29 Retaining ring, DIN 472-37×1.5
30 Sealing disc
31 Socket head screw, ISO 4762-M6×35-10.9
32 Grub screw, DIN 915-M6×8-45H
33 Buffer element
34 Clamping component module
No. Designation, type
35 Clamping plate
36 Clamping
37 Self-tapping screw, M5×30-10.9
38 End cap
39 Clamping plate
40 Spring pin, ISO 13337-3×14-ST
41 Cover strip
42 Magnetic strip
43 Adhesive tape
44 Toothed belt
Toothed belt PU1 (F1)
45 Toothed belt, 5 m piece
Toothed belt PU1 (F1), 5 m piece
46 Cylinder barrel module
Cylinder barrel module (F1)
47 End cap
48 Locking agent (threadlocker), LOCTITE 243

16 / 52 Festo 7ELCC_TB_KFb_en
3.2 ELCC-TB-KF-70-…(-F1)componentoverview

17 / 52Festo 7ELCC_TB_KFb_en
3.2.1 ELCC-TB-KF-70-…(-F1)billofmaterials
No. Designation, type
1 Socket head screw, ISO 4762-M4×10-8.8
2 Cover cap
3 Belt reversal
4 Belt reversal
5Compression spring, VADM-…
6 Belt reversal
7 Slide module
8 Socket head screw, ISO 4762-M5×12-10.9
9 Centring sleeve, ZBH-9
10 Socket head screw, ISO 4762-M5×16-10.9
11 Grub screw, ISO 4026-M6×6-45H
12 Cover plate
13 Grub screw, ISO 4026-M5×6-45H
14 Roller carriage
15 Grub screw
16 O-ring
17 Lubrication nipple, AM 6 DIN 3405
18 Locking
19 Housing
20 Cushioning element
21 Spacing bolt
22 Toothed belt pulley module
Toothed belt pulley module (F1)
23 Shim, DIN 988-15×21×0.5
24 Roller module
Roller module (F1)
25 End plate
26 Retaining ring, DIN 472-15×1
27 Roller module
Roller module (F1)
28 Retaining ring, DIN 472-48×1.75
29 Sealing disc
30 Socket head screw, ISO 4762-M6×35-10.9
31 Grub screw, ISO 4026-M6×10-45H
32 Buffer, SLT-16
33 Clamping component module
34 Clamping plate
No. Designation, type
35 Clamping
36 Self-tapping screw, M5×30-10.9
37 End cap
End cap (F1)
38 Clamping plate
39 Spring pin, ISO 13337-4.5×16-ST
40 Cover strip
41 Magnetic strip
42 Adhesive tape
43 Toothed belt
Toothed belt PU1 (F1)
44 Toothed belt, 5 m piece
Toothed belt PU1 (F1), 5 m piece
45 Cylinder barrel module
Cylinder barrel module (F1)
46 End cap
End cap (F1)
47 Locking agent (threadlocker), LOCTITE 243

18 / 52 Festo 7ELCC_TB_KFb_en
3.3 ELCC-TB-KF-90-…(-F1)componentoverview

19 / 52Festo 7ELCC_TB_KFb_en
3.3.1 ELCC-TB-KF-90-…(-F1)billofmaterials
No. Designation, type
1 Socket head screw, ISO 4762-M4×10-8.8
2 Cover cap
3 Belt reversal
4 Belt reversal
5Compression spring, VADM-…
6 Belt reversal
7 Slide module
8 Socket head screw, DIN 912-M6×14-10.9
9 Centring sleeve, ZBH-9
10 Socket head screw, ISO 4762-M6×25-10.9
11 Grub screw, ISO 4026-M6×6-45H
12 Cover plate
13 Grub screw, ISO 4026-M5×6-45H
14 Roller carriage
15 Grub screw
16 O-ring
17 Lubrication nipple, AM 6 DIN 3405
18 Locking
19 Housing
20 Cushioning element
21 Spacing bolt
22 Toothed belt pulley module
Toothed belt pulley module (F1)
23 Shim, DIN 988-20×28×1
24 Roller module
Roller module (F1)
25 End plate
26 Retaining ring, DIN 472-20×1
27 Roller module
Roller module (F1)
28 Retaining ring, DIN 472-75×2.5
29 Sealing disc
30 Socket head screw, ISO 4762-M3×6-8.8
31 Cover
32 Socket head screw, ISO 4762-M10×40-10.9
33 Grub screw, ISO 4026-M6×10-45H
34 Buffer, SLT- 16
No. Designation, type
35 Clamping plate
36 Clamping component module
37 Clamping plate
38 Clamping
39 Self-tapping screw, M6×30-10.9
40 End cap
41 Spring pin, ISO 13337-4.5×16-ST
42 Cover strip
43 Magnetic strip
44 Adhesive tape
45 Toothed belt
Toothed belt PU1 (F1)
46 Toothed belt, 5 m piece
Toothed belt PU1 (F1), 5 m piece
47 Cylinder barrel module
Cylinder barrel module (F1)
48 End cap
49 Locking agent (threadlocker), LOCTITE 243

20 / 52 Festo 7ELCC_TB_KFb_en
3.4 ELCC-TB-KF-110componentsoverview