Fisher 3582 User manual

www.Fisher.com
Fisherr3582 and 3582i Positioners, 582i
Electro‐Pneumatic Converter, and 3583 Valve
Stem Position Transmitter
Contents
Introduction 2.................................
Scope of Manual 2.............................
Description 2.................................
Type Number Descriptions 6................
Specifications 6...............................
Educational Services 7.........................
Installation 7..................................
Hazardous Area Classifications and Special
Instructions for “Safe Use” and Installation
in Hazardous Areas for 582i Converter 8........
CSA 9....................................
FM 9.....................................
ATEX 10..................................
IECEx 12..................................
Mounting 13.................................
Changing Cam Position 18......................
Pressure Connections 18.......................
Supply Connection 18......................
Output Connection 20......................
Instrument Connection 20..................
Diagnostic Connections 20..................
Vent 21......................................
Electrical Connections for 3582i
Valve Positioner 21..........................
582i Converter Installation 23...................
Operating Information 24........................
Valve Positioner Cam Information 24.............
Valve Stem Position Transmitter Cam
Information 26.............................
(continued on page 2)
Figure 1. Typical Mounting for Fisher 3582 and 3582i Positioners and 3583 Transmitters
CONTROL VALVE WITH
3582i POSITIONER
CONTROL VALVE WITH
3583 TRANSMITTER
CONTROL VALVE WITH
3582 POSITIONER
W5498‐1 W8424 W5499‐1
Instruction Manual
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February 2015

Instruction Manual
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February 2015
2
Contents (cont'd)
Valve Positioner Bypass Operation 26.............
Input Signal Ranges 27.........................
Valve Positioner Split‐Range Operation 27.........
Changing Valve Positioner Action 28.............
Changing Valve Stem Position Transmitter
Action 28..................................
Calibration Of Valve Positioner Or
Valve Stem Position Transmitter 29................
Beam Alignment 29...........................
Calibration 31................................
Principle of Operation 32........................
3582 Valve Positioners 32......................
3582i Valve Positioner 33.......................
3583 Valve Stem Position Transmitters 34.........
Maintenance 35................................
Changing the Range Spring 36..................
Replacing Gaskets 36..........................
Replacing the Nozzle O‐Ring 37..................
Replacing the Relay 37.........................
Adjusting the Flapper Pivot 38...................
Replacing the 582i Converter
Primary O‐Ring and Filter 38..................
Replacing the 582i Converter Housing
Cap O‐Ring 38..............................
Removing the 582i Converter 38.................
Reassembling the 582i Converter 39.............
Parts Ordering 40...............................
Parts Kits 40...................................
Parts List 41...................................
Loop Schematics 54.............................
Introduction
Scope of Manual
This instruction manual includes installation, operation, calibration, maintenance, and parts ordering information for
Fisher 3582 pneumatic valve positioners, the 3582i electro‐pneumatic valve positioner, and 3583 pneumatic valve
stem position transmitters. Refer to separate instruction manuals for information on the control valve, actuator, and
accessories.
Do not install, operate or maintain a 3582 pneumatic valve positioner, a 3582i electro‐pneumatic valve positioner, or a
3583 pneumatic valve stem position transmitter without being fully trained and qualified in valve, actuator and
accessory installation, operation and maintenance. To avoid personal injury or property damage it is important to
carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If
you have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Description
3582 pneumatic valve positioners and the 3582i electro‐pneumatic valve positioner shown in figure 1 are used with
diaphragm‐actuated, sliding‐stem control valve assemblies. The pneumatic valve positioners receive a pneumatic
input signal from a control device and modulate the supply pressure to the control valve actuator. The positioner
adjusts the actuator supply pressure to maintain a valve stem position proportional to the pneumatic input signal.
3582NS positioners are designed for nuclear power applications. The 3582NS construction includes materials that
provide superior performance at elevated temperature and radiation levels. The O‐rings are EPDM (ethylene
propylene) and the diaphragms are EPDM/meta‐aramid fabric. EPDM demonstrates superior temperature capability
and shelf life over nitrile. The meta‐aramid diaphragm fabric demonstrates improved strength retention at elevated
temperature and radiation conditions.
CAUTION
Use a clean, dry, oil‐free air supply with instruments containing EPDM components. EPDM is subject to degradation when
exposed to petroleum‐based lubricants.

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Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners
Note: Specifications for 3582 positioners include
3582A, 3582C, 3582D, 3582G, and 3582NS unless
otherwise indicated
Input Signal
3582:
J0.2 to 1.0 bar (3 to 15 psig), J0.4 to 2.0 bar
(6 to 30 psig), or Jsplit range, see table 10
3582i:
4 to 20 mA DC constant current with 30 VDC
maximum compliance voltage, can be split range, see
table 10
Equivalent Circuit for 3582i
The 582i converter equivalent circuit is 120 ohms,
shunted by three 5.6‐volt zener diodes
(see figure 10)
Output Signal
Type: Pneumatic pressure as required by actuator up
to 95 percent of maximum supply
Action: Field‐reversible between Jdirect and
Jreverse within the pneumatic valve positioner
Supply Pressure(1)
Recommended: 0.3 bar (5 psi) above actuator
requirement
Maximum: 3.4 bar (50 psig) or pressure rating of
actuator, whichever is lower
Supply Medium: air or natural gas(2)
Note: The 3582i is not approved for use with natural
gas as the supply medium
Input Bellows Pressure Rating(1)
See table 9 for minimum and maximum pressure
ratings (allowable input signal) for each available
range spring
Maximum Steady‐State Air Consumption(3)
3582
1.4 bar (20 psig) Supply: 0.38 normal m3/hr
(14.0 scfh)
2.0 bar (30 psig) Supply: 0.48 normal m3/hr
(18.0 scfh)
2.4 bar (35 psig) Supply: 0.54 normal m3/hr
(20.0 scfh)
3582i
1.4 bar (20 psig) Supply: 0.46 normal m3/hr
(17.2 scfh)
2.0 bar (30 psig) Supply: 0.57 normal m3/hr
(21.4 scfh)
2.4 bar (35 psig) Supply: 0.64 normal m3/hr
(23.8 scfh)
Maximum Supply Air Demand
1.4 bar (20 psig) Supply: 4.4 normal m3/hr
(164.5 scfh)
2.0 bar (30 psig) Supply: 6.7 normal m3/hr
(248.5 scfh)
2.4 bar (35 psig) Supply: 7.7 normal m3/hr
(285.5 scfh)
Performance
3582
Independent Linearity: ±1 percent of output signal
span
Hysteresis: 0.5 percent of span
3582i
Independent Linearity: ±2 percent of output signal
span
Hysteresis: 0.6 percent of span
Electromagnetic Compatibility for 582i
electro‐pneumatic converter
Meets EN 61326‐1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326‐1 standard. Performance is
shown in table 3 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A
Note: The electromagnetic compatibility
specifications also apply to the 3582i
3582 and 3582i
Typical Open Loop Gain (Output Signal):
J100 in the range of 0.2 to 1.0 bar (3 to 15 psig)
J55 in the range of 0.4 to 2.0 bar (6 to 30 psig)
Operating Influences
Supply Pressure—3582: Valve travel changes less than
1.67 percent per bar (0.25 percent per 2 psi) change
in supply pressure
Supply Pressure—3582i: Valve travel changes less
than 3.62 percent per bar (1.5 percent per 2 psi)
change in supply pressure
‐ continued ‐

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Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners (Continued)
Operative Temperature Limits(1)
Standard Construction
3582 and 3582i: -40 to +71_C (-40 to +160_F)
3582NS: -40 to +82_C (-40 to +180_F) with EPDM
elastomers
High‐Temperature Construction
3582A and C only: -18 to +104_C (0 to +220_F)
without gauges
Electrical Classification for 582i
CSA—Intrinsically Safe, Explosion proof, Type n,
Dust‐Ignition proof, DIV 2
FM—Intrinsically Safe, Explosion proof, Type n,
Non‐incendive, Dust‐Ignition proof
ATEX—Intrinsically Safe, Flameproof, Type n
IECEx—Intrinsically Safe, Flameproof, Type n
Refer to Hazardous Area Classifications and Special
Instructions for “Safe Use” and Installation in
Hazardous Locations, starting on page 8 for
additional information.
Note: These classifications also apply to the 3582i
positioner
Housing Classification for 582i
CSA—Type 3 Encl.
FM—NEMA 3, IP54
ATEX—IP64
IECEx—IP54
Mount instrument with vent on the side or bottom if
weatherproofing is a concern.
Note: These classifications also apply to the 3582i
positioner
Other Classifications/Certifications
INMETRO— National Institute of Metrology, Quality
and Technology (Brazil)
KGS— Korea Gas Safety Corporation (South Korea)
NEPSI— National Supervision and Inspection Centre
for Explosion Protection and Safety of
Instrumentation (China)
Contact your Emerson Process Management sales
office for classification/certification specific
information
Hazardous Area Classification for 3582
3582 valve positioners comply with the requirements
of ATEX Group II Category 2 Gas and Dust
Note: This rating does not apply to the 3582i
Pressure Gauges
40 mm (1.5 inch) diameter with plastic case and brass
connection Jtriple scale (PSI, MPa, and bar) or
Jdual scale (PSI and kg/cm2)
Pressure Connections
1/4‐18 NPT
Electrical Connection for 3582i
1/2‐14 NPT conduit connection
Maximum Valve Stem Travel
105 mm (4.125 inches); adjustable to obtain lesser
travels with standard input signals
Characterized Cams
See characterized cams section
Approximate Weight
3582: 2.5 kg (5.5 pounds)
3582i: 3.6 kg (8 pounds)
Declaration of SEP
Fisher Controls International LLC declares this
product to be in compliance with Article 3 paragraph
3 of the Pressure Equipment Directive (PED) 97 / 23 /
EC. It was designed and manufactured in accordance
with Sound Engineering Practice (SEP) and cannot
bear the CE marking related to PED compliance.
However, the product may bear the CE marking to
indicate compliance with other applicable European
Community Directives.
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 ‐ Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H2S.
3. Normal m3/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).

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Table 2. Specifications for Fisher 3583 Valve Stem Position Transmitters
Input Signal
105 mm (4.125 inches) of valve stem travel;
adjustable to obtain full output signal with lesser
stem travels
Output Signal
Type: J0.2 to 1.0 bar (3 to 15 psig) or J0.4 to 2.0
bar (6 to 30 psig) pneumatic pressure
Action: Field‐reversible between direct and reverse
Output Bellows Pressure Rating(1)
See table 9 for minimum and maximum pressure
ratings (allowable input signal) for each available
range spring
Supply Pressure(1)
Recommended: 0.3 bar (5 psi) above upper limit of
output signal range
Maximum: 2.4 bar (35 psig) or pressure rating of
connected equipment, whichever is lower
Supply Medium: Air or natural gas(2)
Maximum Steady‐State Air Consumption(3)
1.4 bar (20 psig) Supply: 0.38 normal m3/hr
(14.0 scfh)
2.0 bar (30 psig) Supply: 0.48 normal m3/hr
(18.0 scfh)
2.4 bar (35 psig) Supply: 0.54 normal m3/hr
(20.0 scfh)
Reference Accuracy
±1 percent of output signal span
Operating Influence
Output signal changes 1.67 percent per bar
(0.23 percent per 2 psig) change in supply pressure
Operative Ambient Temperature Limits(1)
Standard Construction
3583: -40 to +71_C (-40 to +160_F)
High‐Temperature Construction
3583C only: -18 to +104_C (0 to +220_F)
Hazardous Area Classification
3583 valve stem position transmitters comply with
the requirements of ATEX Group II Category 2 Gas
and Dust
Pressure Connections
Supply and output pressure connections are 1/4 NPT
internal
Maximum Valve Stem Travel
105 mm (4.125 inches); adjustable to obtain full
output signal with lesser stem travels
Cam
Linear
Approximate Weight
2.5 kg (5.5 pounds)
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H2S.
3. Normal m3/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).
Table 3. Fisher 582i Electro‐Pneumatic Converter(1) EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level Performance
Criteria(2)
Enclosure
Electrostatic Discharge (ESD) IEC 61000‐4‐2 4 kV contact
8 kV air A
Radiated EM field IEC 61000‐4‐3
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
A
Rated power frequency magnetic field IEC 61000‐4‐8 60 A/m at 50 Hz A
I/O
signal/control
Burst (fast transients) IEC 61000‐4‐4 1 kV A
Surge IEC 61000‐4‐5 1 kV (line to ground only, each) B
Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A
Specification limit = ±1% of span
1. The information contained in the table also applies to the 3582i positioner.
2. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.

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Description (continued)
Under the 10CFR50, Appendix B, quality assurance program, the 3582NS positioner is qualified commercial grade
dedicated. These can be supplied as 10CFR, Part 21 items.
The 3582i is an electro‐pneumatic valve positioner, consisting of a 582i electro‐pneumatic converter installed on a
3582 pneumatic valve positioner. The 3582i valve positioner provides an accurate valve stem position that is
proportional to a DC current input signal.
The 582i electro‐pneumatic converter is a modular unit that can be installed at the factory or in the field. However, do
not install a 582i converter on an existing positioner until you contact your Emerson Process Management sales office
for application assistance.
The 582i converter receives the DC current input signal and, through a nozzle/flapper arrangement, provides a
proportional pneumatic output signal. This pneumatic output signal provides the input signal to the pneumatic valve
positioner, eliminating the need for a remote‐mounted transducer.
3583 pneumatic valve stem position transmitters are for use with sliding‐stem diaphragm actuators. These units
provide an output signal that is directly proportional to the valve stem position.
Refer to the type number description for a detailed explanation of type numbers.
Type Number Descriptions
The following descriptions provide specific information on the different valve positioner or valve stem position
transmitter constructions. If the type number is not known, refer to the nameplate on the positioner. For the location
of the nameplate, refer to key 25 in figure 21.
3582—Pneumatic valve positioner with bypass and instrument, supply, and output pressure gauges.
3582A—Pneumatic valve positioner without bypass and without pressure gauges.
3582C—Pneumatic valve positioner without bypass and with automotive tire valves instead of pressure gauges.
3582D—Pneumatic valve positioner with bypass and with automotive tire valves instead of pressure gauges.
3582G—Pneumatic valve positioner without bypass and with instrument, supply, and output pressure gauges.
3582NS—Pneumatic valve positioner for nuclear service applications with or without bypass and with automotive tire
valves instead of pressure gauges.
3582i—Electro‐pneumatic valve positioner without bypass; with 582i converter; and with: supply and output pressure
gauges, automotive tire valves, or pipe plugs.
582i—Electro‐pneumatic converter with: supply and output pressure gauges, automotive tire valves, or pipe plugs.
Used for conversion of a 4‐20 mA input signal to a 0.2 to 1.0 bar (3 to 15 psig) input signal for the pneumatic valve
positioner.
3583—Pneumatic valve stem position transmitter with supply and output pressure gauges.
3583C—Similar to the 3583 valve stem position transmitter except with automotive tire valves in place of pressure
gauges.
Specifications
Specifications for the valve positioners are shown in table 1. Specifications for the valve stem position transmitters are
shown in table 2.

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Refer to the unit nameplate to determine the type of positioner or transmitter, supply pressure, etc.
WARNING
This product is intended for a specific current range, temperature range and other application specifications. Applying
different current, temperature and other service conditions could result in malfunction of the product, property damage or
personal injury.
Educational Services
For information on available courses for 3852, 3582i and 3583, as well as a variety of other products, contact:
Emerson Process Management
Educational Services, Registration
Phone: [phone] or [phone]
e‐mail: [email protected]
http://www.emersonprocess.com/education
Installation
If using natural gas as the pneumatic supply medium, natural gas will be used in the pressure connections of the unit
to any connected equipment. The unit will vent natural gas into the surrounding atmosphere, unless it is remote
vented.
WARNING
Always wear protective clothing, gloves, and eyewear when performing any installation operations to avoid personal
injury.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
WARNING
Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and
appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of
the following: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation,
and the removal of any ignition sources.
3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply
medium can result in personal injury or property damage from fire or explosion.

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Note
All valve positioners and valve stem position transmitters are shipped with foam rubber packing material inside the case. Remove
the cover (key 33, figure 21) and the packing material before attempting to operate the unit. Make sure all vent openings are clear
before installation of the unit and that they remain clear during use.
Typically, the positioner or transmitter is ordered with the actuator. If so, the factory mounts the valve positioner or
valve stem position transmitter and connects the valve positioner output to the actuator. If a Fisher 67CFR
filter‐regulator is specified, it may be integrally mounted to the valve positioner or valve stem position transmitter,
except for the 3582NS positioner. For the 3582NS, the 67CFR is separately mounted, not integrally mounted to the
positioner.
Note
In some cases, alignment and calibration of the valve positioner or valve stem position transmitter at the factory may not be
possible, and field alignment and calibration is required. Before putting the valve positioner or valve stem position transmitter into
service, check the operation of the unit to be sure it is calibrated. If the valve positioner or valve stem position transmitter requires
alignment or calibration, refer to the appropriate calibration instructions in this manual.
If the valve positioner or valve stem position transmitter is ordered separately, disconnected, or removed from the
actuator, refer to the appropriate sections of this manual for installation information.
Hazardous Area Classifications and Special Instructions for “Safe Use” and
Installation in Hazardous Locations for 582i Electro‐Pneumatic Converter
Note
These Special Instructions for “Safe Use” and Installation in Hazardous Locations also apply to 3582i positioners.
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring
requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may
override, the standard installation procedures. Special instructions are listed by approval.
Note
This information supplements the nameplate markings affixed to the product.
Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales
office for approval/certification information not listed here.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion,
and area re‐classification.

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CSA
Intrinsically Safe, Explosion proof, Type n, Dust‐Ignition proof, DIV 2
No special conditions for safe use.
Refer to table 4 for additional information.
Table 4. Hazardous Area Classifications for Fisher 582i Converter(1)—CSA (Canada)
Certification
Body Certification Obtained Entity Rating Temperature Code
CSA
Intrinsically Safe
Ex ia IIC T4/T5/T6 per drawing GE28591 (figure 28)
Ex ia Intrinsically Safe
Class I, II Division 1 GP A,B,C,D,E,F,G T4/T5/T6
per drawing GE28591 (figure 28)
Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
T4 (Tamb ≤71°C)
T5 (Tamb ≤62°C)
T6 (Tamb ≤47°C)
Explosion Proof
Ex d IIC T6
Class I, Division I, GP A,B,C,D T6
- - - T6 (Tamb ≤71°C)
Type n
Ex nA IIC T6 - - - T6 (Tamb ≤71°C)
Class I, Division 2, GP A,B,C,D T6
Class II, Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6
- - - T6 (Tamb ≤71°C)
1.These hazardous area classification also apply to 3582i positioners.
FM
Intrinsically Safe, Explosion proof, Type n, Non‐incendive, Dust‐Ignition proof
No special conditions for safe use.
Refer to table 5 for additional information.
Table 5. Hazardous Area Classifications for Fisher 582i Converter(1)—FM (United States)
Certification
Body Certification Obtained Entity Rating Temperature Code
FM
Intrinsically Safe
Class I Zone 0 AEx ia IIC T4/T5/T6 per drawing GE28590 (figure 29)
Class I, II, III Division 1 GP A,B,C,D,E,F,G T4/T5/T6
per drawing GE28590 (figure 29)
Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
T4 (Tamb ≤71°C)
T5 (Tamb ≤62°C)
T6 (Tamb ≤47°C)
Explosion Proof
Class I Zone 1 AEx d IIC T6
Class I, Division I, GP A,B,C,D T6
- - - T6 (Tamb ≤71°C)
Type n
Class I Zone 2 AEx nA IIC T6 - - - T6 (Tamb ≤71°C)
Class I Division 2, GP A,B,C,D T6
Class II Division 1, GP E,F,G T6
Class II Division 2, GP F,G T6
- - - T6 (Tamb ≤71°C)
1.These hazardous area classification also apply to 3582i positioners.

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ATEX
Standards Used for Certification
EN 60079-0: 2012 EN 60079-31: 2009
EN 60079-1: 2007 EN 61241-0: 2006
EN 60079-11: 2012 EN 61241-1: 2004
EN 60079-15: 2010 EN 61241-11: 2006
Special Conditions for Safe Use
Intrinsically Safe
This equipment is intrinsically safe and can be used in potentially explosive atmospheres.
The electrical parameters of certified equipment which can be connected to the device must not exceed one of these
following values:
Uo ≤30 Vdc ; Io ≤150 mA ; Po ≤1.25 W
Ambient temperature:
T6, at Tamb = 47_C ; T5, at Tamb = 62_C ; T4, at Tamb = 71_C
Flameproof
The flame path is other than required by EN 60079‐1. Contact the manufacturer for information on the dimensions of
the flameproof joints.
Electrical connections are typically made using either cable or conduit.
D If using a cable connection, the cable entry device shall be certified in type of explosion protection flameproof
enclosure “d”, suitable for the conditions of use and correctly installed.
For ambient temperatures over 70_C, cables and cable glands suitable for at least 90_C shall be used.
D If using a rigid conduit connection, an Ex d certified sealing device such as a conduit seal with setting compound
shall be provided immediately to the entrance of the enclosure.
For ambient temperatures over 70_C, the wiring and setting compound in the conduit seal shall be suitable for at least
90_C.
Type n
No special conditions for safe use.
Refer to table 6 for additional information.

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Table 6. Hazardous Area Classifications for Fisher 582i Converter(1)—ATEX
Certificate Certification Obtained Entity Rating Temperature Code
ATEX
II 1 G & D
Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6 Ga
Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
T4 (Tamb ≤71°C)
T5 (Tamb ≤62°C)
T6 (Tamb ≤47°C)
Dust
Ex ia IIIC Da T109 °C (Tamb ≤71°C) / T100 °C (Tamb v62°C)
/ T85 °C (Tamb ≤47°C)
- - -
II 2 G & D
Flameproof
Gas
Ex d IIC T6 Gb
- - - T6 (Tamb ≤71°C)
Dust
Ex tb IIIC T74 °C Db (Tamb ≤71°C) - - -
II 3 G & D
Type n
Gas
Ex nA IIC T6 Gc - - -
T6 (Tamb ≤71°C)
Dust
Ex tc IIIC Dc T85°C (Tamb ≤71°C) - - -
1.These hazardous area classification also apply to 3582i positioners.

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IECEx
Conditions of Certification
Intrinsically Safe
WARNING
Substitution of components may impair intrinsic safety.
-40_C ≤Ta ≤+71_C; T6 (Ta ≤+47_C); T5 (Ta ≤+62_C); T4 (Ta ≤+71_C)
Entity Parameters
Ui = 30 V, li = 150 mA, Pi = 1.25 W, Ci = 0 nF, Li = 0 mH
Flameproof
WARNING
Disconnect power before opening.
-40_C ≤Ta ≤+71_C; T6 (Ta ≤+71_C)
Type n
WARNING
Disconnect power before opening.
-40_C ≤Ta ≤+71_C; T6 (Ta ≤+71_C)
Refer to table 7 for approval information.
Table 7. Hazardous Area Classifications for Fisher 582i Converter(1)—IECEx
Certificate Certification Obtained Entity Rating Temperature Code
IECEx
Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6 Ga
Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
T4 (Tamb ≤71°C)
T5 (Tamb ≤62°C)
T6 (Tamb ≤47°C)
Flameproof
Gas
Ex d IIC T6 Gb
- - - T6 (Tamb ≤71°C)
Type n
Gas
Ex nA IIC T6 Gc
- - - T6 (Tamb ≤71°C)
1.These hazardous area classification also apply to 3582i positioners.

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Mounting
Key numbers used in this procedure are shown in figure 2 except where indicated.
1. Figure 2 shows the various mounting parts required for mounting on Fisher actuators. Mounting parts for actuators
that require spacers have the spacers (key 50) included. 657 and 667 actuators, sizes 70 through 100, with or
without a side‐mounted handwheel, use spacers (keys 97 and 102) between the stem connector and the connector
arm (key 48). On all other actuators that use spacers, place the spacers (key 50) between the mounting plate
(key 63) and the actuator mounting boss.
When mounting the valve positioner or valve stem position transmitter on an actuator by another manufacturer,
provide spacers, if necessary, by cutting sections from 1/2 or 3/8‐inch pipe so that the “X” dimension matches the
value given in figure 3.
Figure 2. Mounting Assembly
41B8569‐D SHT 1 AND 2
657, 657MO, 667, 667MO
SIZE 80 UP TO 51 mm (2 IN) TRAVEL
657
SIZE 70, 87 UP TO 51 mm (2 IN) TRAVEL
67CFR
657, 657MO, 667, 667MO
SIZE 100 ALL TRAVEL
657, 657MO, 667, 667MO
SIZE 80 52 TO 76 mm (2.0625 TO 3 IN) TRAVEL
657MO, 667MO
SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL
657‐4MO, 667‐4MO
SIZE 70, 87 102 mm (4 IN) TRAVEL
657MO, 667MO
SIZE 70, 87 UP TO 78 mm (3 IN) TRAVEL
513
SIZE 32
656
ALL SIZES
657MO
SIZE 34, 45, 50, 60
657‐4, 667‐4
SIZE 70, 87 102 mm (4 IN) TRAVEL
657, 667
SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL
667
SIZE 70, 87, 52 TO 78 mm (2.0625 TO 3 IN) TRAVEL
NOTE:
KEY 55 (TUBING CONNECTOR) NOT SHOWN

Instruction Manual
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3582, 582i, and 3583
February 2015
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2. As shown in figures 2 and 4 attach the connector arm (key 48) to the stem connector so that the connector arm
extends through the yoke legs on the side of the lower mounting boss.
3. Attach the valve positioner or valve stem position transmitter to the mounting plate (key 63) using the holes shown
in figure 5.
4. Mount the 67CFR regulator:
D 3582 valve positioners (except 3582NS) and 3583 valve stem position transmitters, mount the regulator on the
integral boss on the bypass block.
D 3582NS valve positioners, use the mounting plate with provision for separately mounting the 67CFR regulator.
Separately mount the positioner and the regulator on the mounting plate.
D 3582i valve positioners, mount the regulator on the integral boss that is part of the 582i converter housing.
5. As shown in figure 5, the mounting bracket has four sets of holes for mounting the assembly to the actuator. Refer
to table 8 to determine which set of mounting holes to use, then attach the assembly to the lower mounting pad on
the actuator.
CAUTION
To avoid equipment damage, be certain the connector arm clears the valve positioner or valve stem position transmitter
case as the actuator moves through its complete stroke.
6. Position the actuator to its mid‐travel position using a handwheel or manual loading regulator.
7. Slip the round end of the travel pin (key 60) into the rotary shaft arm (key 2) slot as shown in figure 4.
8. Slide the square end of the travel pin into the pin holder and pin lock (keys 61 and 59). Place the pin lock and holder
into the slot in the connector arm (key 48). Screw the cap nut (key 62) onto the pin lock (key 59), but do not
tighten.
9. With the actuator at its mid‐travel position, lift the rotary shaft arm so that the 0‐degree index marks on the rotary
shaft arm are aligned with the case index marks as shown in figure 6.
CAUTION
Never set the travel pin at a setting that is less than the actual actuator stroke. Setting the travel pin at a setting that is less
than the actual actuator stroke will cause the cam to rotate more than 60 degrees, causing damage to the cam or other
parts.
10. Position the travel pin so that it is perpendicular to the connector arm and aligns with the correct actuator stem
travel index on the rotary shaft arm. Tighten the cap nut to a torque of 10.6 N•m (94 in•lbf) (key 62 in figure 4).
11. Check the travel pin setting using the following procedures:
D For standard travel pin setting (that is, with the travel pin setting equal to total actuator travel). Stroke the
actuator to each end of its travel. At each end of travel, the 30‐degree index marks on the rotary shaft arm should
align with the case index marks. If the index marks are not in line, loosen the cap nut (key 62) and slide the travel
pin (key 60) in the rotary shaft arm slot until the 30‐degree index marks align with the case index marks. Be sure
the travel pin remains perpendicular to the connector arm. After making this adjustment, tighten the cap nut
and re‐check the arm at the mid‐travel position. If the 0‐degree index marks do not align, repeat this procedure.
D For special travel pin setting (that is, with the travel pin setting greater than total actuator travel). Check the
index marks using a procedure similar to the standard settings procedure. The arm will not rotate a full 60

Instruction Manual
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3582, 582i, and 3583
February 2015
15
degrees as the actuator is stroked, and the 30‐degree index marks on the cam will be short of aligning with the
case index marks. If necessary, adjust the travel pin position so that the 30‐degree marks are the same distance
from the respective case index mark at each end of actuator travel.
Figure 3. Spacing for Mounting on Other than Fisher Actuators
STEM TRAVEL X
9.5 mm (0.375 Inch) Stem 12.7 mm (0.5 Inch) Stem 19.1 mm (0.75 Inch) Stem
Millimeters
29 or less
38
51
64
76
81
90
102
113
124
87
97
108
119
130
100
109
121
132
143
89
102
135
146
141
152
154
165
Inches
1.125 or less
1.5
2
2.5
3
3.19
3.56
4.00
4.44
4.88
3.44
3.81
4.25
4.69
5.12
3.94
4.31
4.75
5.19
5.62
3.5
4
5.31
5.75
5.56
6.00
6.06
6.50
11B6520‐F
30_MAX.
30_MAX.
X

Instruction Manual
D200138X012
3582, 582i, and 3583
February 2015
16
Figure 4. Isometric View Showing Motion Feedback Arrangement and Typical Stem Connection
CV1768-C
A1397‐2
ACTUATOR
STEM
STEM
CONNECTOR
CONNECTOR ARM
(KEY 48)
CAP NUT
(KEY 62)
ROTARY SHAFT
ARM (KEY 2)
TRAVEL PIN
(KEY 60)
POSITIONER
YOKE
VALVE PLUG STEM
Figure 5. Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters
BF2635-B
MOUNTING PLATE FOR MOUNTING POSITIONER
WITH INTEGRALLY MOUNTED FILTER REGULATOR
MOUNTING PLATE FOR MOUNTING POSITIONER WITH
SEPARATELY MOUNTED FILTER REGULATOR
HOLES FOR MOUNTING
PLATE TO ACTUATOR
HOLES FOR MOUNTING
POSITIONER TO PLATE
SET NO. 1
SET NO. 2
SET NO. 3
SET NO. 4
HOLES FOR
MOUNTING REGULATOR
HOLES FOR
MOUNTING
PLATE TO
ACTUATOR
HOLES FOR
MOUNTING
POSITIONER
TO PLATE

Instruction Manual
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3582, 582i, and 3583
February 2015
17
Figure 6. Rotary Shaft Arm and Case Index Marks
70CA0750‐C
A2452‐2
CASE INDEX MARKS
30 DEGREES
30 DEGREES 30‐DEGREE
ARM INDEX
MARKS
0‐DEGREE
ARM INDEX
MARKS
ARM AT MID‐TRAVEL POSITION
ACTUATOR STEM TRAVEL INDEXES
NOTES:
.........MAXIMUM ROTATION FROM MID‐TRAVEL POSITION.
.........ALIGN INDEX MARKS AS SHOWN FOR MID‐TRAVEL POSITION.
2
1
1
1
2
Table 8. Fisher 3582 and 3583 Mounting Information
ACTUATOR MAXIMUM
TRAVEL MOUNTING
HOLES
SET NO.(1)
TRAVEL PIN
POSITION(2)
ACTUATOR MAXIMUM
TRAVEL
MOUNTING HOLES
SET NO.(1) TRAVEL PIN
POSITION(2)
Type Size mm Inch Type Size mm Inch 657 667
513 & 513R 20
32
19
19
0.75
0.75
2
2
Normal
Normal
657 & 667
Without
Side‐Mounted
Handwheel
30
34
40
19
19
38
0.75
1.125
1.5
3
3
2
4
2
3
Normal
Normal
Normal
656
30
40
60
51
89
102
2
3.5
4
4
4
4
Inverted
Inverted
Inverted
45
45
50
60
19
51
51
51
0.75
2
2
2
1
1
1
1
4
1
2
2
Inverted(3)
Normal
Normal
Normal
657‐4 Without
Side‐Mounted
Handwheel
70 102 4 3 Inverted 70
51
52-76
78-102
2
2.0625‐3
3.0625‐4
2
3
3
1
2
1
Normal
Normal
Inverted(4)
657‐4 With
Side‐Mounted
Handwheel
70
87
102
102
4
4
2
1
Inverted
Inverted 80 76 3 2 2 Normal
657‐8
30
34
40
40
54
54
79
89
2.125
2.125
3.125
3.5
3
3
3
3
Normal
Normal
Normal
Normal
87
51
52‐76
78‐102
2
2.0625‐3
3.0625‐4
2
2
3
2
2
1
Normal
Normal
Inverted(4)
46
46
47
79
105
79
3.125
4.125
3.125
2
2
2
Normal
Normal
Inverted
100 102 4 4 4 Inverted
47
60
70
105
105
105
4.125
4.125
4.125
1
4
2
Inverted
Inverted
Inverted 657 & 667
With
Side‐Mounted
Handwheel
34
40
45
19
38
51
0.75
1.5
2
2
1
1
2
2
4
Normal
Normal
Normal
667‐4 Without
Side‐Mounted
Handwheel
70
87
102
102
4
4
1
1
Normal
Normal
50
60
70
80
51
51
102
76
2
2
4
3
4
3
2
2
1
1
2
2
Inverted(4)
Inverted(4)
Inverted
Normal
87 76
78-102
3
3.0625‐4
2
2
2
1
Normal
Inverted
1. The indicated set number should be considered a reference point only, due to the variables related to making up the stem connection.
2. Normal position is shown in figure 4.
3. Travel pin position for 657 is normal.
4. Travel pin position for 667 is normal.

Instruction Manual
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3582, 582i, and 3583
February 2015
18
Changing Cam Position
Refer to figure 21 for a typical cam illustration and key number locations.
Note
D For Valve Positioners: The small arrow on the cam must point in the direction of stem movement with increasing actuator
diaphragm pressure.
D For Valve Stem Position Transmitters: If the arrow on the cam points up toward the nozzle, output pressure increases with
downward stem movement. If the arrow points down, output pressure decreases with downward stem movement.
If the arrow is pointing in the wrong direction, use the following procedure to remove, reverse, and re‐install the cam.
When mounting a valve positioner or valve stem position transmitter, check to see if the correct cam (key 4) and cam
position has been selected. To change the cam or cam position, unhook the extension spring (key 38), and remove the
cam bolt and locking nut (keys 6 and 45). Remove the cam and spring retainer bracket (key 43).
To install the cam, screw the locking nut all the way onto the cam bolt. Attach the cam and spring retainer bracket to
the shaft assembly with the cam bolt. Tighten the bolt to secure the cam. Then, tighten the locking nut against the
spring retainer bracket. Hook the spring into the spring retainer bracket.
Details on cam characteristics can be found on page 24 in the cam information portion of the operating information
section.
Pressure Connections
WARNING
Valve positioners and valve stem position transmitters are capable of providing full supply pressure to connected
equipment. To avoid personal injury or equipment damage caused by parts bursting from system overpressure, make sure
the supply pressure never exceeds the maximum safe working pressure of any connected equipment.
Pressure connections are shown in figure 7. All pressure connections are 1/4 NPT internal. Use 3/8‐inch tubing for all
pressure connections. After making pressure connections, turn on the supply pressure and check all connections for
leaks.
Supply Connection
WARNING
Personal injury or property damage may occur from an uncontrolled process if the supply medium is not clean, dry, oil‐free
air, and noncorrosive gas. While use and regular maintenance of a filter that removes particles larger than 40 micrometers
in diameter will suffice in most applications, check with an Emerson Process Management field office and industry
instrument air quality standards for use with corrosive air or if you are unsure about the proper amount or method of air
filtration or filter maintenance.
3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply
medium can result in personal injury or property damage from fire or explosion.

Instruction Manual
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3582, 582i, and 3583
February 2015
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Figure 7. Typical Dimensions and Connections
11B6519‐G
11B6520‐F
C0775‐1
246.1
(9.69)
182.6
(7.19)
141.2
(5.56)
119.1
(4.69)
7.9
(.31)
289.0
(11.38)
8.6 (.34) ∅HOLES
SPACED 17.5 (.69)
APART
139.7
(5.50)
57.2
(2.25)
12.7
(0.50)
261
(10.26)
141.2
(5.56)
127.0
(5.00)
7.9
(.31)
204.7
(8.06)
139.7
(5.50)
57.2
(2.25) 12.7
(.50)
mm
(INCH)
8.6 (.34) ∅HOLES
SPACED 17.5 (.69)
APART
3582
(DIMENSIONS FOR 3582A, C, D, AND G ARE THE SAME)
CLOF ACTUATOR
1/4‐18 NPT
OUTLET CONN
PLUGGED
1/4‐18 NPT
OUTPUT CONN
1/4‐18 NPT
SUPPLY CONN
1/4‐18 NPT
OPTIONAL OUTPUT
CONN PLUGGED
3/8‐18 NPT
VENT CONN
1/2‐14 NPT
CONDUIT
CONN
1/4‐18 NPT
OUTLET CONN
PLUGGED
1/4‐18 NPT
SUPPLY CONN
3/8‐18 NPT
VENT CONN
1/4‐18 NPT
OUTPUT CONN
CLOF ACTUATOR
3582i
1/4‐18 NPT
OUTPUT CONN
CAUTION
Use a clean, dry, oil‐free air supply with instruments containing EPDM components. EPDM is subject to degradation when
exposed to petroleum‐based lubricants.
Supply pressure must be clean, dry, oil‐free air or noncorrosive gas. Use a 67CFR filter regulator with standard 5
micrometer filter, or equivalent, to filter and regulate supply air. Except for the 3582NS, the filter regulator can be

Instruction Manual
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3582, 582i, and 3583
February 2015
20
mounted on the positioner. For the 3582NS the regulator can be mounted on the mounting plate with the positioner
but not on the positioner. The supply pressure should be high enough to permit setting the regulator 0.3 bar (5 psi)
above the upper limit of the appropriate pressure range, for example: 1.4 bar (20 psig) for a 0.2 to 1.0 bar (3 to 15 psig)
range. However, do not exceed the maximum allowable supply pressure of 3.4 bar (50 psig) nor the pressure rating of
any connected equipment.
Connect the nearest suitable supply source to the 1/4 NPT IN connection on the filter regulator (if furnished) or to the
1/4 NPT SUPPLY connection on the positioner block assembly.
Output Connection
A factory mounted valve positioner has the valve positioner output piped to the supply connection on the actuator. If
mounting the valve positioner in the field, connect 3/8‐inch tubing between the 1/4 NPT valve positioner connection
marked OUTPUT and the actuator supply pressure connection. Connect the valve stem position transmitter
connection marked OUTPUT to an instrument that indicates valve stem position.
Instrument Connection
For a 3582 pneumatic valve positioner connect 3/8‐inch tubing from the control device to the 1/4 NPT INSTRUMENT
connection. If the control device is mounted on the control valve assembly by the factory, this connection is made.
The 3582i electro‐pneumatic valve positioner requires a 4‐20 milliampere DC current input signal from the control
device. A 1/2 NPT conduit connection is provided for properly wiring electrical installations. For more information, see
the electrical connections section.
Diagnostic Connections
To support diagnostic testing of valve/actuator/positioner/accessory packages, special connectors and hardware are
available. The hardware used includes 1/8 NPT connector bodies and body protectors. If the diagnostic connectors are
ordered for a positioner with gauges, 1/8‐inch stems are also included.
Install the connectors on the 3582 block assembly or 582i housing as shown in figure 8. Before installing the
connectors on the positioner, apply sealant to the threads. Sealant is provided with the diagnostic connections and
hardware.
Figure 8. Diagnostic Connections
12B8045‐A
A6077-1 12B8046‐C
A6078-2
STEM PROVIDED
WHEN GAUGE IS
SPECIFIED
GAUGE
3582i
BODY PROTECTOR
BODY
3582i VALVE POSITIONER
3582 VALVE POSITIONERS
3582 POSITIONERS
BODY PROTECTOR
BODY