FlowLine EchoPod UG06 Series User manual

Flowline, Inc. | 10500 Humbolt Street, Los Alamitos, CA 90720 p 562.598.3015 f 562.431.8507 w flowline.com QS310140 Rev A1
©2017 Flowline, Inc.
All Rights Reserved
Made in USA
UG06 & UG12 Series Quick Start
EchoPod®
Ultrasonic Liquid Level Transmitter

| 2 QS310140 Rev A1
WELCOME TO THE ECHOPOD® QUICK START
The EchoPod® Quick Start provides basic mounting, setup and use instructions for getting the EchoPod®
up and running quickly. If you have a non-standard installation or setup requirement that is not
addressed here, please refer to the EchoPod® Manual or other support documentation located at
flowline.com.
WE DO YOUR LEVEL BEST
Thank you for purchasing EchoPod®. The sensor provides integrated LCD and three push-button
configuration. This quick start includes everything you’ll need to get the sensor up and running.
COMPONENTS
Depending on how the sensor part number that was shipped, EchoPod® comes with a Viton® gasket for
installation and the Quick Start.
EchoPod®
UG06-0001-00
UG06-0001-01
UG06-0011-00
UG06-0011-01
EchoPod®
UG12-0001-00
UG12-0001-01
UG12-0011-00
UG12-0011-01
USB® Key Fob
P/N: LI99-2001
Viton® gasket (2”)
P/N: 200129
G threaded version only
ENCLOSURE
While the switch housing is liquid-resistant the EchoPod® is not designed to be operational when immersed. It
should be mounted in such a way that the enclosure and transducer do not come into contact with the
application media under normal operational conditions. Before closing the enclosure, make sure that the
enclosure gasket is properly seated, and that any conduit fittings, cable connectors or plugs are installed
correctly and sealed. Note: If using the Flowline LM90-1001 (liquid tight fitting) on the ½” conduit, the cable
minimum is 0.170” (4.3mm) and the maximum is 0.450” (11.4mm).
CONFIGURATION
When configuring EchoPod®, choose either the WebCal® or Push Button method. Either method will
accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative
method. When beginning with one method, it is recommended to complete the configuration before using the
other method to make any adjustments.
Note: When connecting the sensor to the WebCal®Software, you must remove the display or the software will
not connect. Once completed, you can re-connect the display to the terminal.

QS31
0
CO
N
Ech
o
perf
o
STE
P
Do
w
spe
c
Win
d
You
inst
a
STE
P
NO
T
The
US
B
the
c
Not
e
not
c
STE
P
Mea
in c
o
take
to fit
t
whe
r
The
20m
of th
0
140 Rev
A
1
N
FIGURING
E
o
Pod
®
is co
n
o
rmed prior
P
1: INSTAL
L
w
nload Web
C
c
ifications:
d
ows
®
2000
/
must have
a
a
ll software
b
P
2: CONNE
C
T
E: Do not
c
sensor com
B
®
port, ens
u
c
omputer a
n
1. Con
n
Ech
o
termi
a
b
c
d
2. Tigh
t
scre
w
3. Plug
e
:When co
n
c
onnect. O
n
P
3 - MEAS
U
suring the t
a
o
nfiguring th
e
into accou
n
t
ings, risers
,
r
e the meas
HEIGHT an
A span and
e tank up.
E
CHOPOD
®
(
W
n
figured thr
o
to mounting
L
WEBCAL
®
C
al® softwa
r
/
XP/Vista/7/
8
a
n active In
t
b
efore proc
e
C
T THE US
B
c
onnect the
municates t
u
re that all e
x
n
d EchoPod
®
n
ect the pro
p
o
Pod
®
to the
nals on the
. Power (+
)
. Power (-)
. WebCal (
. WebCal (
t
en the term
i
w
driver.
the Fob int
o
n
necting the
n
ce complet
e
U
RE THE TA
N
a
nk is one o
f
e
sensor.
W
n
t the locati
o
,
dome tops
urements a
r
d FILL-H s
e
are always
W
EBCAL)
o
ugh WebC
a
, since it re
q
SOFTWAR
E
r
e from ww
w
8
/10, 10 M
B
t
ernet conn
e
e
eding to St
e
B
®
FOB
Fob to you
r
o
WebCal
®
t
x
ternal pow
e
®
is 15’.
p
er terminal
s
correspond
Fob.
)
to Red
to Black
W) to Whit
e
G) to Gree
n
i
nal screws
w
o
your PC’s
U
sensor to t
h
e
d, you can
N
K
f
the most i
m
W
hen measu
r
o
n of the se
n
and bottom
r
e taken fro
m
e
ttings deter
m
measured f
r
a
l
®
, a PC so
f
q
uires conn
e
E
w
.flowline.co
B
storage sp
a
e
ction to do
w
e
p 2. Install
r
compute
r
u
t
hrough the
e
r is discon
n
s
from the
ing colored
e
n
w
ith a slotte
U
SB
®
port.
h
e WebCal
®
re-connect
t
m
portant as
p
r
ing the tan
k
n
sor with res
s, and ident
m
the senso
r
m
ine the 4-
r
om the bott
o
f
tware progr
e
ction to yo
u
m/webcal-s
o
a
ce, 256 M
B
w
nload Web
C
er program
w
u
ntil after yo
u
USB
®
Fob.
n
ected from
d
Wirin
g
Black,
Software,
y
t
he display
t
p
ects
k
,
pect
ify
r
.
o
m
am. Config
u
u
r PC.
o
ftware ont
o
B
RAM, 1 U
S
C
al
®
. Doubl
w
ill automa
t
u
’ve installe
d
Prior to plu
g
EchoPod
®
.
g
identical f
o
Green and
y
ou must re
m
t
o the termi
n
u
ration of y
o
o
a PC with
t
S
B
®
2.0 port
e-click the
W
t
ically install
d
WebCal
®
s
g
ging the Fo
b
The maxim
u
o
r all serie
s
White wir
e
m
ove the dis
p
n
al.
o
ur sensor s
t
he followin
g
W
ebCal
®
ins
any require
d
s
oftware.
b
into your
c
u
m distanc
e
s
– Use onl
y
e
s.
p
lay or the
s
hould be
g
minimum
taller to
d
drivers.
c
omputers
e
between
y
the Red,
s
oftware will
3 |

| 4 QS310140 Rev A1
STEP 4 - SENSOR CONFIGURATION
Configures the Loop Fail-Safe, Output at Empty and Startup Condition for the sensor.
STEP 5 – DIMENSIONAL ENTRY
Distance Mode (default): Output of sensor is based on the distance (height of liquid) in the tank. Any change
in liquid level will reflect linearly to the current output. The two values (Sensor Height and Fill-Height) below set
the 4-20 mA current span for the sensor. Both values will be set in the units shown under Height Units.
Height Units: Confirm units for use in Sensor Height and Fill-Height settings.
Sensor Height: Sets the location for 4mA. It is based on the distance from the Empty level position to
the Measurement location for the sensor (see below).
Fill-Height: Sets the location for 20mA. It is based on the distance from the Empty level position to
the Full level position (see below).

QS310140 Rev A1 5 |
STEP 6 - TANK LEVEL CONFIRMATION
Verify the Height Units, Sensor Height & Fill-Height. All values were calculated and set in the previous
Dimensional Entry window. Make any adjustments if required.

| 6 QS310140 Rev A1
STEP 7 - WRITE TO UNIT
This WebCal®* operation uploads the configuration into the sensor, provides a custom wiring diagram specific
to the signal output and/or relay configuration, and saves the configuration file to your hard drive.
* For complete information on the WebCal® software, please refer to the WebCal® manual located at
flowline.com/webcal-software.
Before configuration can be completed:
 You must click the Write to Unit button to save the settings to the unit.
 Then, click Wiring Diagram for a hard copy of the sensor’s settings.
 Finally, enter the file name under which you wish to save the configuration file and click Save Config
File.
Configuration is now complete.
Disconnect the USB® Fob before continuing to the next step: Mounting the EchoPod®.

QS31
0
CO
N
TOP
The
LC
D
men
Wh
e
TO
P
V
A
L



STE
P
Mea
in c
o
take
to fit
t
whe
r
The
20m
of th
#2 -
S
The
inch
e
sho
w
tank
1) I
2)
N
S
3)
F
0
140 Rev
A
1
N
FIGURING
E
-LEVEL ME
N
sensor is c
o
D
. To access
u will auto
m
e
n the menu
P
-LEVEL M
E
L
UES – RU
N

To retur
n

To retur
n

Note: T
o
down th
e
P
1 - MEAS
U
suring the t
a
o
nfiguring th
e
into accou
n
t
ings, risers
,
r
e the meas
HEIGHT an
A span and
e tank up.
S
ETTING T
H
EchoPod
®
d
e
s, feet, ce
n
w
n on the di
s
.
n TOP-LEV
E
N
ext, select
S
AVED will
d
F
inally, sele
c
E
CHOPOD
®
(
N
U
o
nfigured wi
t
the sensor’
m
atically beg
i
scrolls to a
n
E
NU will con
t
N
), If you mi
s
n
to the TO
P
n
to Operati
o
o
speed up
t
e
UP or DO
W
U
RE THE TA
N
a
nk is one o
f
e
sensor.
W
n
t the locati
o
,
dome tops
urements a
r
d FILL-H s
e
are always
H
E UNITS OF
d
isplays info
n
timeters, m
e
s
play repre
s
E
L MENU
m
INCHES, F
E
d
isplay.
c
t EXIT to r
e
DISPLAY)
t
h the three
s
Top-level
i
n to scroll t
h
n
item you
w
t
inue to scr
o
s
s your sel
e
P
-LEVEL M
E
o
nal Mode o
f
t
he scrolling
W
N buttons.
N
K
f
the most i
m
W
hen measu
r
o
n of the se
n
and bottom
r
e taken fro
m
e
ttings deter
m
measured f
r
MEASURE
M
rmation in t
h
e
ters or per
c
s
ents the a
m
m
ode, select
E
ET, CM, M
e
turn to the
T
buttons on
t
menu, simp
l
h
rough the
T
w
ish to confi
g
o
ll through t
h
e
ction, it will
E
NU, press
O
f
the senso
r
of the valu
e
m
portant as
p
r
ing the tan
k
n
sor with res
s, and ident
m
the senso
r
m
ine the 4-
r
om the bott
o
M
ENT (UNIT
S
h
e following
c
entage. T
h
m
ount of liqu
i
UNITS.
ETERS or
P
T
OP-LEVEL
t
he sensor f
a
l
y hold dow
n
T
OP-LEVEL
g
ure, simply
h
e following
appear aga
i
O
K when E
X
r
, press OK
w
e
s on the di
s
p
ects
k
,
pect
ify
r
.
o
m
S
)
units:
h
e value
i
d in the
P
ERCNT.
MENU.
a
ce (UP, D
O
n
the OK bu
t
MENU.
press the
O
(UNITS – T
A
i
n shortly.
X
IT appears.
w
hen RUN
a
s
play, hold
d
O
WN and O
K
t
ton for five
s
O
K button to
A
NK – dIS
P
a
ppears in t
h
d
own the O
K
K
) and the s
e
s
econds. T
h
choose tha
t
P
LY – OUT
P
h
e TOP-LE
V
K
button whil
e
nsor’s
h
e display
t
item. The
P
UT –
V
EL MENU.
e holding
7 |

| 8
#3 -
S
This
Foll
o
1) I
2)
S
3)
U
H
4)
T
s
H
5)
S
6)
U
H
7)
T
s
F
8)
T
F
9)
S
10)
S
Not
e
The
#5 -
H
In th
the
F
be s
22
m
safe
1
2
3
TRO
If yo
Flo
w
S
ETTING T
H
setting cus
t
o
w these in
s
n TOP-LEV
E
S
elect HEIG
U
se the UP
a
H
EIGHT of
y
T
o enter the
v
s
econds and
H
EIGHT is n
o
S
elect FILL
-
U
se the UP
a
H
EIGHT of
y
T
o enter the
s
econds an
d
F
ILL-H is no
w
T
o enter the
F
ILL-H is no
w
S
elect EXIT
S
elect RUN
e
: The Heig
Height setti
n
H
OW TO SE
L
e event the
F
ail-Safe C
u
et to output
m
A or HOLD
, the displa
y
1
) In TOP-
L
2
) Select 4
m
HOLD.
S
3
) Select E
X
MENU.
UBLESHOO
T
u face any i
s
w
line’s webs
i
H
E HEIGHT (
S
t
omizes the
s
tructions to
E
L MENU
m
HT.
a
nd DOWN
y
our tank.
v
alue, press
a
release. S
A
o
w set.
-
H.
a
nd DOWN
y
our tank.
value, pres
s
d
release. S
w
set.
value, pres
s
w
set.
to return to
to return to
O
ht and Fill
H
n
g determin
L
ECT FAIL-
S
sensor doe
s
u
rrent Outpu
t
a current of
(last known
y
will read L
O
L
EVEL MEN
m
A, 20mA,
S
AVED will
X
IT to retur
n
T
ING
s
sues not a
d
i
te at www.f
l
S
ENSOR HE
I
reading for
y
set the heig
m
ode, select
buttons, se
t
a
nd hold O
K
A
VED will dis
p
buttons, se
t
s
and hold
O
AVED will
d
s
and hold
S
the TOP-L
E
O
perational
H
eight settin
g
e
s the 4mA
S
AFE CURR
E
s
not receiv
e
t
or LOST s
e
4mA, 20m
A
value). Du
r
O
ST.
U mode, se
21mA, 22
m
display.
n
to the TO
P
d
dressed in
owline.com
.
I
GHT) & #4 -
y
our installa
ht and fill h
e
TANK.
t
the
K
for 3
p
lay.
t
the
O
K for 3
d
isplay.
S
ELECT for
E
VEL MENU
Mode.
g
s also dete
position an
d
E
NT OUTPU
T
e
an echo,
e
tting can
A
, 21mA,
r
ing fail-
lect SAFE.
m
A or
P
-LEVEL
this Quick
S
.
SETTING T
H
tion.
e
ight for you
r
2 seconds
a
.
rmine the 4
d
the Fill-H
s
T
(LOST)
S
tart, please
H
E FILL-H (F
r
tank:
a
nd release.
to 20 mA c
u
s
etting deter
refer to the
ILL-HEIGHT
)
SAVED wi
u
rrent span.
mines the 2
0
EchoPod
®
M
)
ll display.
0
mA positi
o
M
anual loca
t
QS310140 Rev
A
o
n.
t
ed on
A
1

QS310140 Rev A1 9 |
MOUNTING ECHOPOD®
The sensor should always be mounted perpendicular to the liquid surface. Insure that there are no restrictions
or obstacles in the path of the acoustic signal. For further mounting information, please refer to the EchoPod®
manual at www.flowline.com.
Installation in existing 3” fittings:
Use a LM52-2400 3” thread x 2” thread adapter or a LM52-2410 3”
slip x 3” thread adapter.
Basic Tank Installation:
Use a 2” bulkhead fitting, such as the LM52-2890 bulkhead fitting.
Use a larger bulkhead fitting, such as the LM52-3890 with a
reducer bushing such as the LM52-2400.
Use a flange with a 2” thread, such as the LM52-2850.
Weld a plastic 2” half coupling to the tank top.
Mounting in Riser:
Installations with tall, narrow risers can impede the acoustic signal.
2" diameter risers should be no taller than 5". Larger diameter
risers should be no taller than 12". For best results, follow a 2:1
Height to Inner Diameter ratio (example: 8” High to 4” Inner
Diameter).
Installation in open tanks and sumps:
Use Flowline's LM50-1001 side mount bracket.
Note: The Side Mount Bracket (LM50 series) is not designed
for use with stand pipes or as a method to secure stand pipes.
There are too few threads to properly hold the sensor and the
stand pipe.
LM50-1001
LM52-2400
LM52-2890
LM52-2850
Mounting in Riser

| 10 QS310140 Rev A1
IMPORTANT MOUNTING GUIDELINES
1) Never mount the sensor at an angle.
2) Liquid should never enter the dead band.
3) Mount at least 3” from the side wall.
4) Never mount the sensor in a vacuum.
5) Do not obstruct the sensor’s beam width with objects underneath the sensor.
6) Avoid mounting in the center of a dome top tank.
7) In a cone bottom tank, position the sensor over the deepest part of the tank.
8) Avoid mounting in a riser where the sensor is recessed more than twice the diameter of the riser.
MOUNTING IN A STAND-PIPE
A stand-pipe may be used to dampen turbulence, separate surface foam from the point of measurement or
increase performance in heavy vapor. When mounting the sensor in a stand-pipe, the minimum diameter of the
pipe is 3”. Larger diameter pipes can be used. The pipe should be attached with a coupling or tank adapter and
reducer bushing. Avoid the use of multiple pipe fittings when possible. An ideal mount would be to select a 3”
tank adapter (S x T or S x S) and connect the pipe to the inside slip and use a reducer bushing to attach the
sensor (see example below).
The pipe length should run the measurement span and the bottom of the pipe should remain submerged at all
times to prevent foam from entering the pipe. Cut the bottom end of the pipe at 45° and drill a 1/4” pressure
equalization hole within the sensor’s dead band. Locate the stand-pipe away from pump outlets and/or other
sources of substantial turbulence which might cause the liquid in the pipe to oscillate.
3” x 2”
Reducer Bushing
(TxT)
3” Tank
Adapter
(S x T)
3” PVC Pipe
Stand-Pipe Example
Stand-Pipe Mounting