FlowLine EchoSafe XP88 User manual

We do Your Level Best
We do Your Level Best
Model: XP88/89
EchoSafe®
Quick Start
Warranty
Flowline warrants to the original purchaser of its products that such products will be
free from defects in material and workmanship under normal use and service in
accordance with instructions furnished by Flowline for a period, which is equal to the
shorter of one year from the date of purchase of such products or two years from the
date of manufacture of such products. Flowline's obligation under this warranty is
solely and exclusively limited to the repair or replacement, at Flowline's option, of the
products or components, which Flowline's examination determines to its satisfaction to
be defective in material or workmanship within the warranty period. Flowline must be
notified pursuant to the instructions below of any claim under this warranty within thirty
(30) days of any claimed lack of conformity of the product. Any product repaired or
replaced under this warranty will be warranted only for the remainder of the original
warranty period.
Returns
Products cannot be returned to Flowline without Flowline's prior authorization. To
return a product that is thought to be defective, go to www.flowline.com, and submit a
customer return (MRA) request form and follow the instructions therein. All warranty
and non-warranty product returns to Flowline must be shipped prepaid and insured.
Flowline will not be responsible for any products lost or damaged in shipment.
Limitations
This warranty does not apply to products which: 1) are beyond the warranty period or
are products for which the original purchaser does not follow the warranty procedures
outlined above; 2) have been subjected to electrical, mechanical or chemical damage
due to improper, accidental or negligent use; 3) have been modified or altered; 4)
anyone other than service personnel authorized by Flowline have attempted to repair;
5) have been involved in accidents or natural disasters; or 6) are damaged during
return shipment to Flowline. Flowline reserves the right to unilaterally waive this
warranty and dispose of any product returned to Flowline where: 1) there is evidence
of a potentially hazardous material present with the product; or 2) the product has
remained unclaimed at Flowline for more than 30 days after Flowline has dutifully
requested disposition. This warranty contains the sole express warranty made by
Flowline in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING
WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of
repair or replacement as stated above are the exclusive remedies for the breach of
this warranty. IN NO EVENT SHALL FLOWLINE BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR
REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY
CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF
WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER
WARRANTIES OR REPRESENTATIONS ON BEHALF OF FLOWLINE. This warranty
will be interpreted pursuant to the laws of the State of California. If any portion of this
warranty is held to be invalid or unenforceable for any reason, such finding will not
invalidate any other provision of this warranty.
Technical Support
For complete product documentation, video training, and technical
support, go to www.flowline.com.
For phone support, call 562-598-3015 from 8am to 5pm PST, Mon - Fri.
(Please make sure you have the Part and Serial number available.)
Flowline Inc. 10500 Humbolt St, Los Alamitos, CA 90720
QS300600 Rev.A
©2010 Flowline, Inc.
All Rights Reserved
Made in USA
10500 Humbolt Street, Los Alamitos, CA 90720 USA
Tel: [phone] Fax: [phone] www.flowline.com
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832

We do Your Level Best
We do Your Level Best
We Do Your Level Best
Thank you for purchasing Flowline’s EchoSafe® explosion-proof, ultrasonic level
transmitter. The sensor provides 4-20 mA analog output with integrated LCD and
three push-button configuration. This Quick Start includes everything you’ll need to
get the sensor up and running. For complete information, please refer to EchoSafe®
documentation located at www.flowline.com.
Components
Depending on the EchoSafe® model shipped to you, you should have the
components shown below. Both components – the EchoSafe® and Viton® gasket –
are required to configure and install the sensor
Select Fail Safety Output
In the event the transmitter does not receive an echo, the Select Fail Safety Output
setting can be set to 22mA, 21mA, 20mA, 4mA or HOLD last value to achieve the
desired fail-safe condition. During fail-safe, the display will read lost.
1) Enter the configuration menu (as discussed previously),
2) Select OUTPUT from the menu,
3) Select SAFE from the menu,
4) Select an output option, such as 22mA, 21mA, 20mA, 4mA, or HOLD, and
5) Select EXIT twice to return to the top level of the Configuration menu.
Reverse 4-20 mA Signal
The transmitter allows you to switch the 4-20 mA value at the top and bottom of the
application. By default, 4mA is configured as the bottom and 20mA is configured as
the top. Follow these instructions to reverse this setting:
1) Enter the configuration menu (as discussed previously),
2) Select OUTPUT from the menu,
3) Select Rev MA from the menu,
4) Select Rev from the menu, and
5) Select EXIT twice to return to the top level of the Configuration menu.
Troubleshooting
If you face any issues not addressed in this quick start, please refer to the EchoSafe®
Manual located on Flowline website at www.flowline.com.
Safety Concern
Where personal safety or significant property damage can occur due to a spill, the
installation must have a redundant backup safety system installed.
EchoSafe®
XP88, XP89
Viton® gasket
Part # 200129 (2”)
Welcome to the EchoSafe®Quick Start
The EchoSafe® Quick Start is meant to show some of the more common setup solutions
to getting the EchoSafe® up and running quickly. If you run into an issue that is not
addressed here or wish to install or set up with a non-standard configuration, please
address the EchoSafe® Manual or refer to the Flowline website at www.flowline.com.
Opening the Enclosure
The EchoSafe® is designed to be installed in hazardous areas and
should never be opened while power is applied. Always disconnect
the EchoSafe's power source prior to opening, programming,
installing, or removing. Additionally, ensure that electrical wiring, fittings and
mechanical connections conform to all applicable electrical codes.
Proper Installation & Handling
Only properly trained staff should install and/or repair this product. Never over
tighten the transmitter within the fitting. Always check for leaks prior to system
start-up.
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832

We do Your Level Best
We do Your Level Best
Setting Units
Riser Mounting
Side Mounting
Set Units
The sensor displays information in inches, feet,
centimeters, meters, or percentages.
This can represent the amount of air or the amount of
liquid in a tank. Air Display Mode shows the distance from
the bottom of the sensor to the liquid surface. Liquid Display Mode
shows the distance from the liquid surface to the bottom of the tank.
Follow these instructions to set how units are displayed:
1) Enter the Configuration menu (as discussed previously),
2) Select UNITS from the menu,
3) Select the type of unit or the type of display you desire, and
4) Select EXIT to return to the Configuration menu.
Set Height and Fill Height
This setting customizes the reading for your installation. Follow these instructions to
set the height and fill height for your tank:
1) Enter the configuration menu (as discussed previously),
2) Press SELECT when Tank appears,
3) Select HEIGHT. Use the UP and DOWN buttons to set the height of your
tank. Then, hold down the SELECT button to save this setting,
4) Select FILL-H for the fill
height. Use the UP and
DOWN buttons to set the
fill height of your tank.
Then, hold down the
SELECT button to save
this setting, and
5) Select EXIT to return to
the Configuration menu.
Mounting the Transmitter
The transmitter should always be mounted perpendicular to the
liquid surface using the provided Viton® mounting gasket. Insure
that there are no restrictions or obstacles in the path of the
ultrasonic signal. Further mounting information can be found on
the Flowline website at www.flowline.com.
Mounting with a Tank Adapter: Select a tank adapter fitting,
such as the LM52-2890.
Mounting with a Riser: As installations with tall, narrow risers
can impede the acoustic signal. 2" diameter risers should be no
taller than 4". Larger diameter risers should be no taller than 12".
Mounting with a Side Mount Bracket: Use Flowline's LM50-
1001 side mount bracket.
Mounting with a Stand Pipe: A standpipe may be used to
dampen turbulence, separate surface foam from the point of
measurement or increase performance in heavy vapor
Select a 3” or 4” pipe and attach the sensor with a coupling
and reducer bushing. The pipe length should run the
measurement span and the bottom of the pipe should
remain submerged at all times to prevent foam from entering
the pipe. Cut the bottom end of the pipe at 45° and drill a
1/4” pressure equalization hole high in the dead band. The
pumps should not drive liquid past the open end of the
standpipe which causes the liquid in the pipe to oscillate.
IMPORTANT MOUNTING GUIDELINES:
1) Never mount the transmitter at an angle.
2) Liquid should never enter the dead band.
3) Mount at least 3” from the side wall.
4) Never mount in a vacuum.
5) Do not obstruct the transmitter’s beam width.
Setting Fill Height
Stand Pipe Mounting
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832

We do Your Level Best
We do Your Level Best
The Transmitter’s Interface
Height and Fill Height
Wiring the Transmitter
The below wiring diagram can be used to wire the Transmitter.
Some notes on safety:
Wiring should always be
completed by a licensed
electrician.
Supply voltage should
never exceed 28 VDC.
The sensor must be
chemically compatible with
the application.
Design a fail-safe system
for possible sensor and/or
power failure.
When installed in
hazardous locations, follow
all established safety
precautions.
Where personal safety or
significant property
damage can occur due to a
spill, the installation must
have a redundant backup
safety system installed.
Configuring the Transmitter
The transmitter features a non-volatile memory and can be configured prior to
installation. Your configuration will not be lost when the transmitter is powered down.
Before configuring, be sure to have the following information:
Height. This is the distance from the transducer face to the bottom of the tank.
Fill Height (Fill-H). This is the distance from the highest level of liquid to the
bottom of the tank
Entering Configuration Menu
The sensor is configured with the three button's on the transmitter 's face (UP, DOWN
and SELECT) and the sensor ’s LCD. To access the transmitter's configuration menu,
simply hold down the SELECT button for five seconds or until the menu is displayed.
When the SELECT button is released, the display menu will begin to scroll through
the uppermost level of the configuration menu.
When the menu scrolls to an item you wish to configure, simply
press the SELECT button again when that item appears. Once
you've made your configuration changes, press SELECT again
to scroll through the options and once more while RUN appears
in the display. This will return the sensor to its operational
mode.
Handling Static-Sensitive Surfaces/Devices
Follow the guidelines below to reduce any possible electrostatic charge
build-up when handling the EchoSafe®:
1. Always touch a reliable ground source before handling the EchoSafe®. This should
be repeated while handling the EchoSafe® and more frequently after sitting down from
a standing position, sliding across the seat or walking a distance.
2. Avoid touching the EchoSafe's electrical terminals except when making
connections.
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832