FOAMICO MS 0106-2-XA User manual

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Operation Manual
FOAMICO ULTRA NEXT
Main station
MS 0106-2-XA(7001412)
MS 0106-1 (7001414), MS 0106-2 (7001415)
MSC 0106-1 (7001416), MSC 0106-1 (7001417)

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Table of contents
1. Introduction 4
1.1 Condition of liability 4
1.2 Guarantee conditions. 4
1.3 Protection against frost 4
1.4 Safekeeping 5
1.5 Declaration of conformity 5
2Safety 5
2.1 Safety during operation of the system 5
2.2 Precautionary measures 5
2.3 Appropriate utilization 6
3Models and symbols 6
3.1 Symbols 6
3.2 Models. 6
3.3 Model Overview 7
4Installation 8
4.1 Safety instructions for Mounting and Installation 8
4.2 Location and Mounting 8
4.3 Water supply 8
4.3.1Venting: 8
4.4 Electrical Supply 9
4.5 Air supply. Only MS 0106 without compressor 9
4.6 Supply of Detergent and sanitizer 9
5Operation 10
5.1 Start and stop procedure 10
5.2 Rinsing operation 10
5.3 Foam operation 10
5.4 Spray disinfection . 11
5.5 Stop of operation 11
5.6 Troubleshooting. 15
5.7 Failures control system 16
5.7.1The pump does not start 16
5.7.2The pump will not stop 16
6Maintenance 16
6.1 Rinsing hose. 16
6.2 Nozzles. 16
6.3 Low pressure valves / guns 16
6.4 Couplings. 16
6.5 Ball valves. 16
6.6 Non-return valves 16
6.7 Suction filter / chemical hose. 17
7Technical data 17
7.1 Main station MSC 0106 –Ultra NEXT - series 18
7.1.1Main station MS 0106 –Ultra NEXT - series 19
7.1.2Main station MSC 0106 –Ultra NEXT - series 21
7.1.3Pipe system foam and rinse circuit 23
7.1.4Spare parts foam and rinse block, positioning ring, injector 25
7.2 Spare part Air compressor. complete 1001814 only MSC 0106 models 26
8Electrical diagram 27
8.1 Electrical diagram MS 0106 and MS 0106 - - EX 27
8.1.1Electrical diagram 240V AC 28

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8.1.2Electrical diagram 24 DC 28
8.2 Electrical diagram MSC 0106 29
8.2.1Electrical diagram 240V AC 30
8.2.2Electrical diagram 24 V DC 30
8.3 Spare part control system. 31
9Flow diagrams MS 0106-2-EX, MS 0106-1-2, MSC 0106-1-2. 32
10 Trolley (7002085) for MS 0106-2-EX, MS 0106-1-2, MSC 0106-1-2. 34
11 Name plate 35
12 Declaration of Conformity 36

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1. Introduction
FOAMICO congratulates you with your new FOAMICO Cleaning system. The ULTRA NEXT MS(C)
series are developed to be used for professional cleaning purpose.
The system is manufactured mainly of high grad stainless steel. It is designed to meet today’s high hygiene
standards
Attention! To use and operate the system this manual must be read carefully.
1.1 Condition of liability
The responsibility for the treatment and operation in an appropriate manner rests with each individual user.
Thus it is of great importance that this manual is available to the sanitary employee at any time
1.2 Guarantee conditions.
For a period of 12 months from the date of delivery your dealer warrants for parts which don’t function due
to defects of material or production. This guarantee does not cover wearing parts (as described in the section
about spare parts). This guarantee is covering the replacement or repair of the defect part. Any dismounting,
forwarding, and mounting expenses are paid by the purchaser. The costs for any possible return from
FOAMICO after finished repairs rest with FOAMICO. The defect parts are the property of FOAMICO
.
Claims which might be raised for any other legal reason, or normal wear and tear, as well as damage on parts
which can be related to negligent or wrong treatment, are not covered by this guarantee.
This guarantee does not cover at all, if the system has been exposed to frost.
This guarantee becomes void if changes or repairs have been implemented by non-authorized persons. Any
claims under the guarantee will only be accepted if they are announced to
FOAMICO immediately after the damage has been observed. This guarantee becomes void as soon as the
system changes ownership.
Dealers and FOAMICO cannot be held responsible for personal injuries, damages to equipment, loss of
earning including those caused by production loss, loss of stock or the like, which might arise from
inappropriate or delayed delivery of the sold product, regardless the reason, including defects in production
or material. In addition, please read our usual terms of sale and delivery
WARNING
Due to the nature of low pressure cleaning systems Pressure surges can occur. The installer is responsible for
dimensioning the supply line to be able to adapt Pressure surge.
Dealers and FOAMICO cannot be held responsible for personal injuries, damages to equipment surrounding
rooms, Water Supply line or water outlet line
1.3 Protection against frost
The equipment should only be installed in frost free rooms.
Prior to being exposed to frost, the system must be emptied for water (frost protected). Even shorter periods
of exposure to frost can damage the equipment.
This symbol refers to safety and danger moments. Neglect of these instructions can cause damage on persons
and objects.

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1.4 Safekeeping
You are requested to store this manual in a place where it is at your disposal at any time, and it should be
handed over to the person responsible for this product. Should the manual get lost, please don’t hesitate to
require another one from your agent
1.5 Declaration of conformity
We FOAMICO declare that this product is in conformity with the following directives:
- Machinery (2006/42/EC)
2 Safety
2.1 Safety during operation of the system
Suitable working clothes are recommended, e.g. as protection against 70°C hot water. Goggles, respirators,
and rubber gloves should always be used. The use of non-slip footwear is recommended, because due to
water and foam the floor sometimes can get slippery.
Do not connect or use detergent before having read the instructions from the Detergent supplier. Always
consult the Detergent supplier to get instructions for correct use. Wrong use of detergent can be dangerous, it
can produce poisonous gas, great chemical burns an allergic reaction.
The system should not be started up before the operator using the system, has been instructed in the correct
utilization, adjustment, and maintenance of it. Never direct the water jet towards persons. Make sure that the
couplings” lock” when the hose and nozzles are connected. Always follow this procedure before use. Always
depressurize the system after use. This is done by first closing the valve for the water supply and afterwards
opening the low pressure valve or gun.
During operation of the system: ensure that the low-pressure gun/valve is closed, before releasing the
coupling and change the nozzle. When the low-pressure gun/nozzle is opened, the water jet will cause a
certain back pressure. Make sure to have a strong grip on the handle and a firm foothold.
The noise level from the equipment is less than 70dB (A). During rinsing, the operator is exposed to a higher
noise level. This is caused by the impact from the water jet on the surroundings. It is therefore recommended
the use ear protectors during the cleaning process
Never direct the water jet towards electrical equipment. Avoid water in electrical plugs.
Switch of the power supply, before plug in or remove a plug from an electrical socket.
Attention! Use only original FOAMICO Nozzles, hoses, couplings and spare parts.
2.2 Precautionary measures
The construction of the system is in accordance with the generally adopted, technical requirements and the
stipulations concerning working environment and accident prevention. Therefore, the equipment must be in
its best technical state before being used, and must only be utilized according to its requirements and by
observance of the precautionary measures and operational instructions. Disturbances, which might influence
the safety in particular, must be rectified immediately.

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2.3 Appropriate utilization
FOAMICO low-pressure system is manufactured with the purpose of:
Rinsing with water, spreading foam and disinfection within the stated boundaries.
Any other kind of application or use beyond this is considered to be inappropriate and deviant concerning
the requirements, and may lead to dangerous situations. FOAMICO is not liable for any sequential damages
brought about by this.
Appropriate utilization includes the following:
The instructions, regulations, and recommendations given in this manual.
The observance of the prescribed intervals for inspection and maintenance.
The correct maintenance for good operational condition of the system.
The observance of the prescribed conditions for the environment and operation.
3 Models and symbols
3.1 Symbols
FOAMICO Main stations come with a complete set of symbols. The symbols will make operation easier.
Attention! The symbols should be installed with a supervisor from the chemical supplier.
Rinsing
Foam disinfection
Foaming
Foam Cleaning
(e.g. acid)
Spray disinfection
Foam Cleaning
(e.g. Alkaline)
3.2 Models.
FOAMICO supplies this ULTRA NEXT Main stations in 5 different versions. The actually version can be
seen at the nameplate (See 13)
Model number
1. Injector
2. Injector
MS 0106-2-EX
Foam
Foam / Spray disinfection
MS 0106-1
Foam
Spray disinfection
MS 0106-2
Foam
Foam
MSC 0106-1
Foam
Spray disinfection
MSC 0106-2
Foam
Foam

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3.3 Model Overview
Type 1 MS(C) 0106-1
Type 2 MS(C) 0106-2

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4 Installation
4.1 Safety instructions for Mounting and Installation
IMPORTANT!
Never install or apply damaged products. Claims concerning damages must be made to the carrier
immediately.
IMPORTANT!
Work in the connection with installations, start up, and maintenance on the FOAMICO cleaning systems
should only be done by authorized electricians, because the valid national regulations concerning prevention
of working accidents. (etc. high voltage regulations: EN 60204, VBG4 DIN-VDE 0100/0113/0160) must be
respected. In cases of irregular installations there is a risk for major damages on both material and people.
4.2 Location and Mounting
The system should always be located in a frost-free room. Stationary system must always be mounted where
the surfaces are of solid quality, and when applicable the fastening must always be done with the delivered
bolts and raw plugs. Holes for wall brackets must be drilled according the dimensional drawing.
The Main station should be connected to an adequate pipe system. This should correspond to distance from
the water supply, the maximum water flow and vertical distance from the boosting System.
4.3 Water supply
ATTENTION! Connection to water supply should always be done in according to local or national
standards.
If the legislation in your country requests safeguards for reverse flow, this must be provide for.
WARNING
Due to the nature of low pressure cleaning systems Pressure surges can occur. The installer is responsible for
dimensioning the supply line to be able to adapt Pressure surge.
BEFORE mounting the system, the piping must be flushed with water in order to remove possible parts or
dirt.
ATTENTION. At the supply pipe to the main station a valve and filter must be installed. We recommend
using Original FOAMICO installations set. The water should be connected to the inlet shown in POS A. fig.
5.1
ATTENTION! The pump must be filled with water and vented. This must be done with the electricity cut
off. If the pump runs dry it may be damaged.
4.3.1 Venting:
1. Connect the hose to the coupling POS. E. figure 5.1 make sure the valve is closed.
2. Make sure the low-pressure valve/ gun at the end of the hose is closed
3. Open the ball valve POS E fig.5.
4. set the handle POS. D fig. 5.1 in rinse position
3. The system is now ready for venting. Vent the system by open the low pressure valve / gun, until all air is
out of the pipe system (approx. 3-5 min)
The Main station is now ready.

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AFTER mounting the system flushing of the pipes must always be done with the system in “rinsing mode”,
in order to avoid any impurities in the injector system. Please keep rinsing until the rinsing nozzle shows an
invariable clean water jet coming out.
4.4 Electrical Supply
WARNING
The user or the installer is responsible for the installation of correct Grounding and protection according to
current national and local standards. All operations must be carried out by qualified personnel.
WARNING
Never make any connections in the pump terminal box unless electric supply circuits have been switched off
for at least 5 minutes.
ATTENTION! Connection the power supply must only been made by authorised electrician’s´.
ATTENTION! The connection has to be done to a main switch installed next to the station.
ATTENTION! Always consult the pump manual before making the connections
Supply voltage and mains: 3 x 380-480 V. -10%/ + 10 %, 50/60 Hz, PE.
ATTENTION! The voltage and frequency is marked on the main station’s and the pumps nameplates. Make
sure they are suitable for the electricity supply of the installation site.
4.5 Air supply. Only MS 0106 without compressor
ATTENTION! Connection to air supply should always be done in according to local and national standards.
ATTENTION! The cleaning system shall always have its own air supply system. Failure in the cleaning
system could accidentally lead to water and/or detergent can flow back in the air system. To avoid damage
on other installations. it is mandatory to make a separate air supply system for the cleaning equipment.
BEFORE mounting the system, the piping must be cleaned with air in order to remove possible parts or dirt.
The air should be connected to the inlet shown in POS B fig. 5.1
4.6 Supply of Detergent and sanitizer
ATTENTION! The handling and connection should be done according to description from the Detergent
supplier.
ATTENTION! Always follow the safety instructions for the detergents. They should always be available
together with the detergents.
Before connections the detergent Nozzles for controlling the concentration must be installed.
Size mm
Concentration % **
Size mm
Concentration % **
0,5
1,4
0,9
3,0
0,6
1,7
1,1
3,8
0,7
2,0
1,3
4,8
0,8
2,5
1,5
6,0
** Concentration varies from detergent to detergent depending on viscosity. Above figures is based on a
detergent with a viscosity as water.
Installed the nozzle POS G. Fig. 5.1 and installed the suction hose POS G fig 5.1
Places the suction hose in the detergent container.

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5 Operation
5.1 Start and stop procedure
ATTENTION! Do not start the main station until the pipe system has been filled with water and vented.
Do not start the main station until the pump has been filled with water and vented. If the system runs dry or
partly filled the pump and other components may be damaged.
Start:
1. Connect the hose to the coupling POS. E. figure 5.1 make sure the valve is closed.
2. Make sure the low-pressure valve/ gun at the end of the hose is closed
3. Open the ball valve POS E fig.5.
The Main station is now ready.
STOP:
1. The main station is stopped by turning the Handle Pos. D fig 5.1 into
2. ATTENTION! When the system is not used it is recommended to turn the handle into stop position
3. ATTENTION! In case of service the Electrical main switch shall always be turn off.
5.2 Rinsing operation
1. Mount the rinsing nozzle or rinsing pipe in the coupling at the low pressure valve / gun (marked with blue
or green protection)
2. set the handle POS. D fig. 5.1 in rinse position
3. The system is now ready for rinsing. Rinse by open the low pressure valve / gun.
4. ATTENTION! After rinsing the hose must be depressurized. Close the valve POS E fig. 5.1 and open the
low pressure valve/gun. The hose can now be disconnected.
5.3 Foam operation
1. Mount the foam nozzle in the coupling at the low-pressure valve / gun (marked with white)
2. set the handle POS. D fig. 5.1 in rinse position.
3. Adjust the air pressure to 4-6 bar on the regulator POS H fig 5.1 (differs from detergent to detergent. Often
has to be fine-tuned during first time foaming)
4. The system is now ready to foam. Apply foam by opening the low pressure valve/gun
5. After foaming the system must be rinsed with clean water. Place hose for detergent in a container with
clean water. Open the low pressure valve/ gun for minimum 15 sec.
6. ATTENTION! Set the handle POS D fig 5.1, back in rinse position when Foam operation is ended.
7. ATTENTION! Before choosing another cleaning operation with another chemical, the system must be
flushed with clean water for at least 30 seconds. This is done by following the instructions in 5.2 rinsing
operation”

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5.4 Spray disinfection .
1. Mount the disinfection nozzle in the coupling at the low pressure valve / gun (marked with yellow
protection)
2. set the handle POS. D fig. 5.1 in disinfection position
3. The system is now ready for sanitizing. Sanitize by open the low pressure valve / gun.
4. After sanitizing the system must be rinsed with clean water. Place the hose for disinfection in a container
with clean water. Open the low pressure valve/ gun for minimum 15 sec
5. ATTENTION! Set the handle POS D fig 5.1, back in rinse position when Foam operation is ended.
6: ATTENTION! Before choosing another cleaning operation with another chemical, the system must be
flushed with clean water for at least 30 seconds. This is done by following the instructions in 5.2 “rinsing
operation”
5.5 Stop of operation
1. Make sure that the injectors have been rinsed with clean water
2. ATTENTION! When not used the mains station must be shut off. Turn the Handle POS D fig 5.1 into stop
position . Close the valves at POS. E fig.5.1
3. Depressurize the hose by opening the low pressure valve /gun.
4. Disconnect the hose.

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MS ULTRA NEXT 0106-2 XA

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MS ULTRA NEXT 0106

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MSC ULTRA NEXT 0106
A. Connection for water supply
D. Handle for selecting operation
E. Connection for hose. Rinse and foam
G. connection for limiting nozzles. Adjust
concentrations
H. Pressure reducer for air.
Table 5.1

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Troubleshooting / Failures
5.6 Troubleshooting.
Fault
Cause
Action
No rinsing pressure.
Booster or main station not started.
Start booster/or main station.
Too many users on the same time.
Check maximum number of users.
The ball valve at the inlet of the system is
not opened.
Open the ball valve.
Unstable rinsing pressure.
Unoriginal rinsing nozzle with too high
water consumption is used.
Change to master rinsing nozzle –observe
technical data for model.
The system does not suck up any
detergent into the injector.
Operation handle is not in position”
foam”.
Turn into position” foam”.
Limiting nozzles is to small
The dosing must be adjusted. Check with
the description from the detergent
supplier. Change he nozzle.
Limiting nozzle is blocked by chemical
remains.
Change the limiting nozzle.
Injector system is blocked by chemical
remains.
Injector system and water nozzle in the
injector must be disassembled and
cleaned.
Leakages on the detergent inlet. Air is
drawn into the detergent line
Check the chemical inlet. Change the
suction hose.
Blocked suction filter at the end of the
suction hose.
Clean or change suction filter.
Empty chemical container.
Change to new chemical container.
Suction filter above fluid level in the
chemical container.
Lead the suction filter underneath the
fluid level.
No compressed air to the system.
Open the air inlet to the system.
The rinsing hose is” pounding”.
Chemical product mixed with water.
Exchange the chemical container.
The used chemistry is not a foam
product.
Change to a foam product.
Injector system is blocked by chemical
remains.
Injector system and water nozzle in the
injector must be disassembled and
cleaned.
Limiting nozzle is blocked by chemical
remains.
Change the limiting nozzle
Fault
Cause
Action
Low foam quality.
No compressed air to the system.
Open the air inlet to the system.
Wrong product.
Change to a foam product.
Unoriginal foam nozzle is installed.
Change to original 50/200 foam nozzle,
installed with white nozzle guard.
Insufficient air supply to the system.
Min. 150 l/min. and max. 200 l/min. at
4-6 bars is requested.
Air pressure not set correct.
Is adjusted on the air regulation valve to
be 4-6 bars.
Operation selector is not in the
position” foam”.
Turn it into the position” foam”.

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5.7 Failures control system
5.7.1 The pump does not start
The pump doesn’t start. Investigate the following:
Check for water leakages in the pipe system
Check the non-return valve
Check the flow switch
5.7.2 The pump will not stop
The pump doesn’t stop. Investigate the following:
Check for water leakages in the pipe system
Check the non-return valve
Check the flow switch
6 Maintenance
6.1 Rinsing hose.
ATTENTION! The rinsing hose should be checked for any damage or week point before taking it into use
every day. A damaged hose can potential be dangerous.
Do not drive across the hose. Be careful not to damage the hose on any sharp edged or corners.
After use clean the outside of the hose. Store it on a hose hanger.
For security reasons it is recommended to change the hose at least once every 12 month.
6.2 Nozzles.
Nozzles are warned over time. And warned out nozzle is less effective. It can result in less rinsing power,
higher water usage, higher chemical consumption. Check the nozzles on a regular basis. 1 to 2 times every
month is recommended. Change the nozzle if they are damaged. To be sure you will get the optimized result
we recommend using FOAMICO nozzles.
6.3 Low pressure valves / guns
They must be checked regular. The nut on the handle has to tighten regularly. Check couplings, swivels,
handles for any damaged. A damaged part must be changed for security reasons.
6.4 Couplings.
Couplings should be cleaned and greased on a regularly basis. Use only approved grease. This will extend
the life time of couplings. Always make sure there is a nozzle or lance mounted in the coupling before
opening. Rinsing through an open coupling can damage the O-rings.
6.5 Ball valves.
Every ball valve on the inlet for water inlet for air outlet for water/foam and outlet for sanitizer must be
adjusted
First time, after one week, and then once every month. Tight the nut on the handle to avoid leakage
6.6 Non-return valves
ATTENTION! Non-return valves are very important to secure a correct function of the system.
Non return valves for air: The system has 2 non- return valves for air. The purpose of these is to prevent
water running back into the air system. Due to the potential risk, the air system for the cleaning system must
be separate from other air systems.
ATTENTION! Never leave the valve for air open. Always secure it is closed when not foaming!

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If leakage of water is observed anywhere in the airline, both non-return valves must be changed.
- Non-return valve for chemical: The system has one for each chemical intake. The purpose is to prevent
water running back into to chemicals. It will dilute the chemical and result in none or bad foam quality and to
low concentration
ATTENTION! Non- return valves should be checked once every week. It is recommended to change every
1-2 year. Use only Original FOAMICO non-return valves.
6.7 Suction filter / chemical hose.
The suction filter for chemical should be clean once every week. It is recommended to change filter and
chemical inlet hose every year.
7 Technical data
Unit
MS 0106-EX/ MS 0106 MSC 0106
Water connection:
Min./max. inlet pressure bar 2/10 2/10
Max. water consumption l/min. 50 50
Max. Temperature °C 70 70
Pipe dimension inlet inch 1”1”
Power Supply:
Standard voltage: V/Hz 220-240/ 50-60. 1. Phase 220-240/ 50-60. 1. Phase
Max power consumption kW 0,5 1,3
Nominal current A 3,1-2,8 6,5-6,0
Fuse A 10 10
Weight kg 34 43
Accessories:
Standard rinsing nozzle: Stainless steel Nozzle type 25/30
Standard rinsing lance: Stainless steel Nozzle type 25/30
Standard foam nozzle type 1. Stainless steel Nozzle type 50/200
Alternative foam nozzle type 2. Stainless steel Nozzle type 65/150
Standard Sanitizer Nozzle Stainless steel Nozzle type 40/30
Extra Accessories:
Nozzles for all purposes
Lances for the challenging and complex assignment
Hoses and hose reels

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Spare parts
7.1 Main station MSC 0106 –Ultra NEXT - series
Figure 9.1 main station enclosures

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7.1.1 Main station MS 0106 –Ultra NEXT - series
Figure 9.1.1 Overview *only MS 0106 -XA and ** only MS 0106 and *** only MSC 0106.

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QTY.
NO:
Description
Description1
Beschreibung
1
1001581
Hexagon bushing
1" - 3/4" M/F
Reduzierstück
1
1001582
Hexagon bushing
1" - 1/2" M/F
Reduzierstück
4
1000481
Washer
ISO 7089 - 8
Unterlegscheibe
1
1001584
Nipple piece 3/4"
70mm
Nippel 3/4"
2
1000743
Nipple piece 3/4"
230mm
Nippel 3/4"
1
1000741
90 Degrees union
3/4" RG Female- male
Winkel Verschraubung 3/4"
1
1000737
Flow switch
3/4" RG female
Strömungsschalter
1
1000099
90 degree Elbow
3/4"
Winkel
1
1000719
Nut for union
Blok part
Schraube für Verschraubung
1
1000720
Union
Blok part
Verschraubung
1
1000128
Top bracket for
Main station
Obere Halterung
4
1000760
Hex Bolt
ISO 4017 - M8 x 12
Schraube
1
1001690
Back part of
MSC 0106 cabinet
Hinter Teil
1
1700138
Labels
Set
Symbole
1
1700001
cable glands
M16 x1,5
Kabelverschraubungen
1
1000723
Pump CM1-6
CN1-6
Pumpe
4
1000353
Button head screw
ISO 7380 - M4 x 6
Schraube
2
1000767
O-seal
Ø 20,35 x 1,78
O- Ringe
6
1000334
Button head
M6 x 10 - ISO 7380
Schraube
1
1001829
MS 0106 El-control box
2m Kabel
Schaltkasten für
1
1000188
Holder for Air regulator
for satellite
Halter für Luftregler
1
1001687
Front cover
MSC 0106
Frontabdeckung
1
1002306**
2 Injector Block complete
Extern Air -2 Foam
2 Injektor- Block komplett
1
1002305**
2 Injector Block complete
EX model
2 Injektor- Block komplett
1
1700030**
Pressure regulator
-
Druckreduzierventil mit
1
1700074**
Connector
Ø8 Hose - 1/4"RG
Gerade Steckkupplung AG
1
1000901**
Nipple 1/4"
40mm
Nippel 1/4"
1
1000895**
Check Valve Connection piece
Ø6 - 1/4” male
Rückschlag Ventil . Steckkupplung AG
1
1000095**
Ball valve
1/4" female x 1/4" female
Kugelhahn
2
1001748
Tube bracket
Ø27-15 degrees
Rohr Verschraubung
2
1001795
Hex Bolt
ISO 4017 - M6 x 10-N
Schraube
1
1001898
Connection pipe Ø20
MS(C) 0106 ultra NEXT
Verbindungsrohr Ø20
Table 9.1.1 Main station spare parts. **only MS 0106 -1 –2 and * only MS 0106 –2 –XA.