FOS Technologies FOS HYDRO BSW User manual

FOS HYDRO BSW

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change without notice. FOS TECHNOLOGIES logo and identifying product names and numbers herein are trademarks of
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FOS TECHNOLOGIES and all affiliated companies hereby disclaim any and all liabilities for property, equipment,
building, and electrical damages, injuries to any persons, and direct or indirect economic loss associated with the use or
reliance of any information contained within this document, and/or as a result of the improper, unsafe, insufficient and
negligent assembly, installation, rigging, and operation of this product.

Table of contents
1. Safety instructions....................................................................................................................................................... 1
2. Product introductions................................................................................................................................................. 3
2.1 Dimensions..............................................................................................................................................................3
2.2 Fixture overview...................................................................................................................................................... 4
2.3 Accessories.............................................................................................................................................................. 4
3. Packing and shipping.................................................................................................................................................. 5
3.1 Protection lock......................................................................................................................................................... 5
3.2 Unpacking............................................................................................................................................................... 5
3.3 Packing after use ..................................................................................................................................................... 5
4. Installation................................................................................................................................................................... 6
4.1 Clamps installation.................................................................................................................................................. 6
4.2 Device installation................................................................................................................................................... 6
4.3 Lamp fitting and adjustment ................................................................................................................................... 7
5. Power / Control connection ...................................................................................................................................... 8
5.1 Power connection .................................................................................................................................................... 8
5.2 Control connection .................................................................................................................................................. 8
5.3 Testing..................................................................................................................................................................... 8
6. Control panel............................................................................................................................................................... 9
6.1 Panel instruction......................................................................................................................................................
9
7. Technical specification.............................................................................................................................................. 10
8. Gobos and colors. ...................................................................................................................................................... 13
8.1 Gobo specification ................................................................................................................................................ 13
8.2 Gobos .................................................................................................................................................................... 13
8.3 Colors ....................................................................................................................................................................14
9. Menu structure.......................................................................................................................................................... 15
10. DMX protocol.......................................................................................................................................................... 17
11. System wiring diagram........................................................................................................................................... 22
12. Maintenance and Troubleshooting........................................................................................................................ 23
12.1 Cleaning and maintenance................................................................................................................................... 23
12.2 Troubleshooting...................................................................................................................................................23
13. Spare parts list......................................................................................................................................................... 27

1. Safety instructions
Before using the fixture, read the latest version of the product user manual, paying particular attention to
the safety instructions. Please check www.FOS Technologies-lighting.com for the latest revision/update of the user
manual.
m
ta
tc
The manufacture of this fixture, are not responsible for damages, resulting from misuse of this
fixture, due to the disregard of the information printed in this user manual.
DANGER!
Hazardous voltage. Risk of lethal or severe electric shock
WARNING!
Wear protective eyewear. Never look directly into the light source.
WARNING!
Burn hazard. Hot surface. Do not touch.
Only to direct mounting on non-combustible surfaces.
Minimum distance to lighted objects.
Replace all cracked glass shields.
Maximum ambient temperature.
Maximum temp of the external surface.

General guidelines
This product has a protection rating of P66.
Never open this fixture while in use.
The fixture should be kept clean. DO NOT operate the fixture in extreme heat or dusty environments. Avoid contact
with chemical liquid.
Minimum distance to lighted objects must be 49.21feet (15m).
Maximum temp of the external surface 212˚F (100˚C).
Maximum ambient temperature 113˚F (45˚C).
Minimum distance of inflammable materials from the surface 1.6 feet (0.5m).
Lamp should be changed if damaged or distorted in shape due to extreme heat.
Cover, prism or LCD Menu Function Display with visible damages such as cracks or scratches must be replaced to
ensure performance of the fixture.
Disconnect the fixture from power before changing any parts or accessories.
Basic insulation should be maintained between the controllable device and the product power supply.
Make sure that the installation area can hold a minimum point load of 10 times the weight of all installed
fixtures, clamps, cables, auxiliary equipment, etc. Check that the cover, clamps and locks are undamaged. Certified
safety cables must always be used when installing the fixture.
The fixture is only intended for installation, operation and maintenance by qualified professional. Instructions stated in
the manual must be complied.
The fixture must be kept in a well-ventilated place at least 50 cm away from any wall surface. Check if the fans or
ventilation openings are unblocked.
This fixture uses discharge lamp. To avoid reducing the lamp’s life, wait at least 15 minutes after powering off to allow
the unit to cool down before handling.
Broken or damaged cables and light source can only be fixed or changed by certified technicians, certified local
distributors or the manufacturer to ensure operational safety.
Do not stick filters or other materials onto the lens. Do not modify the fixture or install other than FOS
TECHNOLOGIES manufactured parts.

2. Production instructions
2.1 Dimensions

2.2 Fixture overview
1. Head module 2. Frost module 3. Framing blade system 4. CMY
5. Light module 6. Lamp-holder assembly 7. Pan-tilt frame
8. Base module
2.3 Accessories
Item Qty Unit Remark
User Manual 1 Pc --
Clamps 2 Set 02A+21A 42-52mm Load weight 200KG
Safety cable 2 Pc Φ4*60cm 7*19 pc with hook Material：Steel
3-pins signal line 1 Set --
Power cable 1 Set 1.2*2.5mm2 Diameter 3.9

3. Packing and shipping
3.1 Protection lock
Pan and tilt locks are equipped to ensure safe transportation.
PAN: 4 lock positions are located evenly on the Pan.
TILT: 5 lock positions are located on left and right side of the Tilt with the third one in the center.
3.2 Unpacking
Notes
All products are quality controlled and checked for any faults before they are dispatched to customers. If the fixture is damaged
during delivery, the customer must notify the shipper and manufacturer to file a damage insurance claim. Photographic
evidence of the damage must be provided.
Flight-Case：Open the cover of the flight-case and remove the plastic packing bags. Hold the handles of the fixture firmly
and take it out carefully.
Cardboard box：Open the box and take out the whole set of packaging foam which contains both the fixture and its
accessories. Remove the foam from the top, put away the accessories, and then take out the fixture wrapped in the plastic
bag.
Notes
Check if the pan and tilt are unlocked before connecting the fixture to power.
3.3 Packing after use
1. Switch off the fixture and wait for at least 5 minutes before disconnecting it from AC power. Cool down the fixture for
at least 15 minutes before packing.
2. Lock pan and tilt.
3. Flight case: Wrap the fixture in plastic bags. Hold it by the handles, and then carefully place it inside the flight case along
with all the accessories. Close the cover. Only 3 layers are allowed when piling up the flight cases. Do not upside down.
4. Cardboard box: Wrap the fixture in plastic bags. Put it in the packaging foam along with all the accessories. Place the
other set of packaging foam on top then carefully put it inside the cardboard box.
Tilt lock

4. Installation
4.1 Clamps installation
The fixture can be placed on the stage or mounted on the truss facing any direction. Attach the clamps to the mounting position
on the base of the fixture.
Warning：Use two clamps when mounting the fixture. Turn the screws attached to each clamp a 1/4 turn clockwise to lock.
Always remember to use the safety cable which goes through the mounting hole on the base. Do not attach the safety cable
on the handle.
4.2 Device installation
1. Make sure there is no damage on the clamps or safety cables before installation.
2. The clamp is mounted on the chassis of the fixture. Horizontally insert the clamp into the mounting holes of the chassis.
Fasten the clamp tightly by a 1/4 turn clockwise. Fix another clamp in the same way.
3. Check if pan and tilt are unlocked before connecting the unit to AC power.

4.3 Lamp fitting and adjustment
1. Disconnect the fixture from AC power. Cool down the fixture. Set the Tilt lock in a horizontal position.
2. Remove the lamp holder lower cover and plug out the waterproof terminal when disassemble the bulb, then loosen the
fixed plate and take out the bulb.
3. Put the bulb into the fixed plate, then press the bulb clockwise with the fixed plate when install the bulb, observe the bulb
spot and adjust it after lighted the bulb. Finally, plug in the waterproof fan and lamp holder lower cover.
Note
The fixture is equipped with PHILIPS 550W MSD Platinum 25 R,which is featured with high efficiency and short-arc
characteristic, such as a stable 7800K color-temperature and average lifespan of 1500h.
Note
1. Fitting another type of lamp will cause potential damage to the fixture. Change the lamp before it reaches its lifespan.
Read the guidelines in the package carefully when fixing the lamp.
2. To avoid any impact on the beam, do not touch the bulb with your bare hands. The lamp must be kept clean with the use

of the clean paper contained in its package
5. Power/ Control connection
5.1 Power connection
Connection method:
L (Live) Brown wire
E (Earth) Yellow / Green bi-color wire
N (Neutral) Blue wire
The voltage and frequency of the power source must be in compliance with the ones marked on the fixture. It is strongly
recommended that each fixture are to be connected to the power source separately so that they can be switched on / off
individually.
5.2 Control connection
The fixture has 3-pin XLR connectors for DMX data input and output as shown below. Connection between the console and
fixture, and between fixtures must be made with 2 core screened DMX signal cable. Maximum connecting distance of signal
cable is 150 meters. Additional DMX512 signal-amplifier is recommended for longer distance
Connect the Console’s DMX OUTPUT to the first fixture’s DMX INPUT, then the first fixture’s DMX OUTPUT to the
second fixture’s DMX INPUT and so on. It is recommended not to connect more than 32 units on a single DMX universe.
On the last fixture‘s output connect a DMX terminator. (The terminator is a 3-pin XLR connector with a 1/4W and 120Ω
resistor between the pin 2 and pin 3) as shown below:
12
3
12
3
DMX 512
1：Ground
2：—
3：
+

5.3 Testing
Connect the fixture to AC power. Check if the lamp is on and the fixture is independently controllable
before putting into operation.
6. Control panel
6.1 Panel instruction
The control panel features touch-sensitive buttons and LCD digital display for quick and easy setup of address code
and functions menu.
Press UP or DOWN to view or select the function menu.
Press CNTER to choose a function and enter into corresponding sub menu. Each menu represents a specific function
of the fixture.
Press RIGHT to select the specific function and save the changes or enter into the submenu, then press UP or DOWN
to change the value of the selected function (increase or decrease).
Press RIGHT to return to the previous menu or exit.
Button panel indicator:
Upper
Left Right
Middle
Lower

7. Technical specification
Optical
Light source: PHILIPS 550W MSD Platinum 25 R
Expected average lifetime: 1500 h
Color temperature correction: 7800K
Zoom: BEAM 1.7° / SPOT 0° -17° / WASH 3.4°～45°
CRI：Ra≥85
Focus: High-precision glass lenses, electronic linear HD focus
Prism: 1 pc tip 8-facet prism，1 pc Symmetry facet prism, prims can be controlled independently ,
or can be combined to make abundant beam effects
Frost: 1-independent frost effect
Gobo
Rotating gobo wheel: 8 interchangeable gobos + open, indexing, CW/CCW rotation, variable speed
Fixed gobo wheel: 13 gobos + open，CW/CCW rotation, variable speed
Effect gobo wheel: 1 pc effect gobo wheel
Gobo outside diameter: 16.4mm
Max. Image diameter: 7mm
Max. Thickness: 1.5mm
Gobo material: Glass
Color
Color wheel: CMY+CTO linear infinity color mixing，with built-in macros
12 colors + open, split color, CW/CCW rotation, “Rainbow effect” in both directions
Electrical
Power input, nominal: AC 100-240V 50/60Hz
Max. Power consumption: 830W, max current: 8.3A, PF: 0.9
Power supply unit: Auto-ranging electronic SMPS
Main fuse: 250V/10A
Ballast: Electronic
Power input: Self-contained power cord
DMX data input/output: Chassis 3-pin (in/out)
Control and programming
Control channels (DMX): 27/25/35
Protocol: DMX-512 RDM
Display: OLED

Physical / Installation
Weight: 46Kg (101.4lbs.)
IP rating: IP66
Material: Aluminum, steel, plastic
Mounting points: Four quarter-turn locking points + attachment points for safety wire
Dynamic effects
Pan/Tilt movement: 540˚/270˚
Iris: Motorized adjustable iris, wide range of variable pulse effects
Strobe: 1-25Hz, synchronized, pulse effects
Dimmer: 0-100%, mechanical dimming
Thermal
Operating range: 5˚F to 113˚F (-15˚C to +45˚C)
Startup range: -13˚F to 113˚F (-25˚C to +45˚C)
Storage range: -40˚F to 140˚F (-40˚C to +60˚C)
Cooling: Active fan
Certification and Safety
EMC: EN 55103-1:2009, EN 55103-2:2009, EN 61000-3-2:2006+A2:2009, EN 61000-3-3:2013,
GB/T 17743-2007, GB 17625.1-2012
Safety: EN 60598-2-17:1989/A2:1991, GB 7000.1-2015, GB 7000.217-200811
Photometric
Beam

Spot
Wash
Enhanced stability of the fixture due to the wide input voltage AC/DC switching power supply which both reduces the
impact of power and voltage fluctuations, and removes the restriction of voltage and frequency variations in different
countries.
Automatic energy saving: when the shutter or CMY is closed, power consumption will be reduced automatically with
the photoelectric tracking induction technology.
Sleep mode: uses the most advanced technology to remotely activate sleep mode. When the fixture is disconnected from
signal, the sleep mode is enabled automatically to make it more stable and safer. Sleep time can be customized.

Power setting: built-in continuous rechargeable battery, allowing setting functional data via LCD interface without power
connection
8. Gobos and colors
8.1 Gobo specification
All patterns are made onto the metal gobos, and can be customized according to user’s requirement.
The customized size is as below:
Gobo material Outer dimension Effective dimension Thickness
Glass gobo Φ16.4mm Φ7mm 1.5mm
Gobo material: Glass
8.2 Gobos
One rotating gobo wheel: 8 interchangeable gobos + open, indexing, CW/CCW rotation, variable speed
One fixed gobo wheel: 13 gobos + open, CW/CCW rotation, variable speed
Rotating gobo wheel Fixed gobo wheel

Effect gobo wheel
8.3 Colors
Color wheel: 7 colors + open, split color, CW/CCW rotation,“Rainbow effect”in both direction
C+CTO

1.Red 2. Yellow 3.Blue Green 4.Green 5.Light Blue -purple 6.Fuchsia
1.Rose Red 2.Blue 3.Brown 4. Claybank 5.Cool color 6.Fluorescence
9. Menu structure
Run setting
Address Setting
Address 001~ XXX
Setting the DMX address
Value Display
strobe……
Display the channel value
Auto-Program
King equipment/stand-alone
Run auto program in master
or slave
Device Info
Time Info
Total Time
XXXX H
Product total run time
Last Time
XX:XX
Last product run time
Last Time Code
Passwor
d
XXX
Clear last time password
Bulb time
XXXX H
Camp life
Lamp Time Code
Passwor
d:
XXX
Clear lamp time password
Temperature
Temperature 1
XXX℃/℉
Fan information
Bulb Fan 1
Bulb Fan 2
Waterproof fan
Waterproof fan
XXXXX rpm
XXXXX rpm
1
XXXXX rpm
2
XXXXX rpm
False information
Reset error
System information
Firmware version
Software version
Hardware version
Equipment Control Systerm
Information
Lamp Control
Lamp On/Off
On/Off
Open lamp
Power On Lamp On
Enable/Disable
Power on open lamp
Console Lamp On
Enable/Disable
Console open lamp
Lamp On Temp.
20~79,45
℃
/68~174
，
113
℉
Open lamp below
Lamp Off Temp.
80~139, 120
℃
/176~282,
266
℉
Close lamp above
System Setting
Status Setting
Console Set Addr
Enable/Disable
Address can be changed by
l
No Signal Status
Off/Hold/Auto/Music
The status while no signal
Pan Reverse
Enable/Disable
Pan Reverse
Tilt Reverse
Enable/Disable
Tilt Reverse
Scan auto reset
Enable
/Disable
Automatic reset after manual
scan
Fan Speed
Smart Control
Auto fans speed
High Speed
Fans high speed
Low Speed
Fans low speed
Display Setting
Backlight Time
1~60M
，
5M
Backlight off time
Key Lock
Enable/
Disabl
Press <menu> 3s to unlock
Show Reverse
Auto/Positive/reverse
Language
English/Chinese
Change the language
Temperature Unit
Celsius
Fahrenheit
Temperature unit

Restore Default
Restore/Cancel
Restore to default value
Reset
System Reset
System reset
Scan Reset
Pan an tilt motor reset
Color Reset
Gobo Reset
Strobe Reset
Others Reset
All color motor reset
All gobo motor reset
All strobe motor reset
All other motor reset
Channel Adjust
Test Mode Pan……
Manual Mode Pan
:
Pan = XXX
:
Manual control
Adjust Mode Input Password
Pan
Password = XXX(99)
Pan = XXX
The password of adjust
mode
Fixed all begin position
Channel
Mode
Channel mode
selection
Standard Mode/Basic Mode/Extended Mode Standard Mode
Basic Mode
Extended Mode