Franklin Fueling Systems KWIK TRIP EVO 550 User guide

EVOTM 550 AND EVOTM 5000
AUTOMATIC TANK GAUGES
KWIK TRIPTM INSTALLATION AND PROGRAMMING APPLICATION GUIDE

The informaon in this publicaon is provided for reference only. While every eort has been made to ensure the
reliability and accuracy of the informaon contained in this manual at the me of prinng, we recommend that
you refer to “franklinfueling.com” for the most current version of this manual. All product specicaons, as well as
the informaon contained in this publicaon, are subject to change without noce. Franklin Fueling Systems does
not assume responsibility and expressly disclaims liability for loss, damage, or expense arising out of, or in any way
connected with, installaon, operaon, use, or maintenance by using this manual. Franklin Fueling Systems assumes
no responsibility for any infringement of patents or other rights of third pares that may result from use of this
manual or the products. We make no warranty of any kind with regard to this material, including, but not limited to,
the implied warranes of merchantability and tness for a parcular purpose.
Copyright © 2018 Franklin Fueling Systems, Madison, WI 53718. All world rights reserved. No part of this publicaon
may be stored in a retrieval system, transmied, or reproduced in any way, including, but not limited to, photocopy,
photograph, magnec, or other record, without the prior wrien permission of Franklin Fueling Systems.
For technical assistance, please contact:
Franklin Fueling Systems
3760 Marsh Rd.
Madison, WI 53718
USA
Web: franklinfueling.com
Telephone:
USA and Canada: +1.608.838.8786, +1.800.225.9787
USA and Canada Technical Support: +1.800.984.6266
UK: +44 (0) 1473.243300
Mexico: 001.800.738.7610
China: +86.10.8565.4566
EVO is a trademark and BRITESENSOR and INCON are registered trademarks of Franklin Electric Company, Inc.
Kwik Trip is a trademark of Kwik Trip, Inc.
Veeder-Root is a trademark of Danaher Corporation.
AG-013 r3

Contents
Introducon ......................................................................................................................................1
Applicable documentaon ............................................................................................................1
Convenons used in this manual ..................................................................................................2
Quesons and concerns ................................................................................................................2
Operang precauons...................................................................................................................2
Installing the ATG ..............................................................................................................................5
Selecng a locaon........................................................................................................................5
Mounng the ATG..........................................................................................................................5
EVO™ 5000 ATG .............................................................................................................................6
Size 6
Wiring the ATG and modules......................................................................................................6
Non-intrinsically safe module wiring..........................................................................................7
Controller module (CM) .............................................................................................................7
Flexible cable connector..........................................................................................................7
Power supply module (PS).............................................................................................................9
Line power wiring ....................................................................................................................9
Check electrical resistance to earth ground ...........................................................................9
Relay output wiring (oponal)....................................................................................................9
Emergency generator applicaons (oponal)............................................................................10
AC input module (ACI) ...................................................................................................................12
AC input module specicaons..................................................................................................12
Dispenser hook signals ...............................................................................................................12
Standard installaon materials......................................................................................................13
Cables required for liquid level probes, VFMs & 4-20 mA sensors............................................13
Cable or wire for 2-wire or 3-wire sensors.................................................................................13
Wires required for the ATGs .......................................................................................................13
Circuit breaker .........................................................................................................................13
Weatherproof juncon boxes..................................................................................................14
Conduit ....................................................................................................................................14
Splice connector kits .....................................................................................................................15
Thread sealant (UL classied).....................................................................................................15
Riser pipes...................................................................................................................................15
Probe installaon kits .................................................................................................................15
FMP-LL3 probe oats..................................................................................................................15
Manufacturer’s tank chart for each tank ...................................................................................16
Intrinsically safe module wiring.....................................................................................................17
Probe module (PRB).......................................................................................................................18

2-wire sensor module (2WSNS) ....................................................................................................19
4-20 mA analog input module (420IB)..........................................................................................20
Relay Module (RM) ........................................................................................................................21
Communicaon ports....................................................................................................................22
RS-232 communicaon connectors...............................................................................................23
Setup checklist...............................................................................................................................24
System Setup and Programming Parameters...................................................................................27
System ID .......................................................................................................................................27
System conguraon .....................................................................................................................28
Probe module ................................................................................................................................28
AC input module ...........................................................................................................................29
2-wire sensor modules ..................................................................................................................30
2-wire sensor modules (connued) ..............................................................................................31
4-20mA input modules..................................................................................................................32
Power supply..................................................................................................................................33
Power supply (connued)..............................................................................................................34
Power supply (connued)..............................................................................................................35
Power supply (connued)..............................................................................................................36
Relay Modules ............................................................................................................................36
T5 to SCI wiring diagram................................................................................................................37
TPI wiring for Mag VFC controllers diagram..................................................................................38
Fuel management system..............................................................................................................39
Fuel management system (connued)..........................................................................................40
Fuel management system (connued)..........................................................................................41
Fuel management system (connued)..........................................................................................42
Fuel management system (connued)..........................................................................................43
Fuel management system (connued)..........................................................................................44
Fuel management system (connued)..........................................................................................45
Fuel management system (connued)..........................................................................................46
Typical Kwik Trip site setup .........................................................................................................46
Fuel management system (connued)..........................................................................................47
Fuel management system (connued)..........................................................................................48
Fuel management system (connued)..........................................................................................49
Fuel management system (connued)..........................................................................................50
Fuel management system (connued)..........................................................................................51
DEF programming ..........................................................................................................................52
E-Mail .............................................................................................................................................53
Rules...............................................................................................................................................54
Rules (connued)...........................................................................................................................55
Rules (connued)...........................................................................................................................57
Rules (connued)...........................................................................................................................58
Example wiring...............................................................................................................................58
ATG wiring...................................................................................................................................58
Typical wiring cabinet layout ......................................................................................................59
Fuel Management Systems Line Applicaon Setup .........................................................................61

Learn process.................................................................................................................................62
When to learn or re-learn ..........................................................................................................62
Procedure ...................................................................................................................................63
Learn messages ..........................................................................................................................64
Line status and control screens .....................................................................................................64
LS500 status screen ....................................................................................................................64
LS500 control screen ..................................................................................................................65
Status secon...........................................................................................................................65
Control secon ........................................................................................................................66
Learn secon ...........................................................................................................................66
Pre-operaonal LS500 tesng .......................................................................................................66
Required equipment...................................................................................................................66
Line stability test.........................................................................................................................67
LS-500 reports................................................................................................................................67
LS-500 line leak reports ..............................................................................................................67
Alarms ............................................................................................................................................68
LS-500 alarms and warnings..........................................................................................................68
Alarms during the learn process ................................................................................................68
Alarms during operaon ............................................................................................................69
Test result alarms........................................................................................................................71
Clearing alarms ...........................................................................................................................72
LS-500 funconal tesng...............................................................................................................73
Enabling or disabling lines .............................................................................................................73
Enabling lines..............................................................................................................................73
Disabling line channels ...............................................................................................................73
DEF installaon ..............................................................................................................................74
FMP-TEM wiring .........................................................................................................................74
EVOTM 5000 ATG Setup ...................................................................................................................75
Module Wiring............................................................................................................................75
Troubleshoong..........................................................................................................................76

Intenonally Blank

1
Introduction
This guide is specically for Kwik TripTM for installing EVOTM 550 and EVOTM 5000 Automac Tank
Gauges (ATGs).
Applicable documentation
The following list includes documents that may be useful. They, and other applicable FFS
documents, are available at: www.franklinfueling.com:
Document Part number
Fuel Management System Programming Guide T5 Series 000-2142
T5 Series Fuel Management System Installaon Guide 000-2150
Fuel Management System Operator's Guide T5 Series 000-2151
TS-550/5000 evo™ Fuel Management System Installaon Guide 000-2170
Fuel Management System Operator’s Guide TS-550 evo™
and TS-5000 evo™
000-2171
TS-550/5000 evo™ Quick Reference Guide 000-2172
Fuel Management System Programming Guide TS-550 evo™
and TS-5000 evo™
000-2173
UPP Piping Systems ElectroFusion Welding Instrucons 408001007
UPP Piping Installaon Guide Overview 408001016
Polyethylene Tank Chamber/Sump Installaon Guide 408001028
Digital Inventory & Leak Detecon Probes Installaon Guide 409723001
DEF Recirculaon Guide Applicaon Guide AG-015
MAG VFC Installaon and Owner's Manual 228001101
Smart Controller I Installaon Guide 223987101
Diesel Exhaust Fluid Pump Motor Assembly Replacement Guide 403395001
Diesel Exhaust Fluid Pumping Accessories Installaon Guide 403414001

2
Conventions used in this manual
This manual includes safety precauons and other important informaon presented in the
following format:
NOTE: This provides helpful supplementary informaon.
IMPORTANT: This provides instrucons to avoid damaging hardware or a potenal hazard to the
environment, for example: fuel leakage from equipment that could harm the environment.
CAUTION: This indicates a potenally hazardous situaon that could result in minor or
moderate injury if not avoided. This may also be used to alert against unsafe pracces.
WARNING: This indicates a potenally hazardous situaon that could result in severe injury or
death if not avoided.
DANGER: This indicates an imminently hazardous situaon that will result in death if not
avoided.
Questions and concerns
In case of emergency, follow the procedures established by your facility. If you have quesons or
concerns about safety or need assistance, use the informaon below to contact FFS:
Web: franklinfueling.com
Telephone:
USA and Canada: +1.608.838.8786, +1.800.225.9787
USA Technical Support: 1.800.984.6266
UK: +44 (0) 1473.243300
Mexico: 001.800.738.7610
China: +86.10.8565.4566
Operating precautions
FFS equipment is designed to be installed in areas where volale liquids such as gasoline and
diesel fuel are present. Working in such a hazardous environment presents a risk of severe injury
or death if you do not follow standard industry pracces and the instrucons in this manual.
Before you work with or install the equipment covered in this manual, or any related equipment,
read this enre manual, parcularly the following precauons:
IMPORTANT: To help prevent spillage from an underground storage tank, make sure the delivery
equipment is well-maintained, that there is a proper connecon, and that the ll adaptor is ght.
Delivery personnel should inspect delivery elbows and hoses for damage and missing parts.
CAUTION: Use only original FFS parts. Substung non-FFS parts could cause the device to
fail, which could create a hazardous condion and/or harm the environment.
WARNING: Always disconnect both power supplies (110-250V Hook and the 208-240V input)
before installing or servicing. Failure to do so could result in severe injury or death.

3
WARNING: Follow all codes that govern how you install and service this product and the
enre system. Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and related equipment. A potenally lethal electrical shock hazard and the
possibility of an explosion or re from a spark can result if the electrical circuit breakers are
accidentally turned on while you are installing or servicing this product. Refer to this manual (and
documentaon for related equipment) for complete installaon and safety informaon.
WARNING: Before you enter a containment sump, check for the presence of hydrocarbon
vapors. Inhaling these vapors can make you dizzy or unconscious, and if ignited, they can explode
and cause serious injury or death. Containment sumps are designed to trap hazardous liquid
spills and prevent environmental contaminaon, so they can accumulate dangerous amounts
of hydrocarbon vapors. Check the atmosphere in the sump regularly while you are working in
it. If vapors reach unsafe levels, exit the sump and venlate it with fresh air before you resume
working. Always have another person standing by for assistance.
WARNING: Follow all federal, state, and local laws governing the installaon of this product
and its associated systems. When no other regulaons apply, follow NFPA codes 30, 30A, and 70
from the Naonal Fire Protecon Associaon. Failure to follow these codes could result in severe
injury, death, serious property damage, and/or environmental contaminaon.
WARNING: Always secure the work area from moving vehicles. The equipment in this manual
is usually mounted underground, so reduced visibility puts service personnel working on it in
danger from moving vehicles that enter the work area. To help prevent this safety hazard, secure
the area by using a service truck (or some other vehicle) to block access to the work area.
WARNING: Discharge stac electricity from the product to ground before you install it, and
make sure it is properly grounded while in service.
WARNING: Make sure you check the installaon locaon for potenal ignion sources such as
radio waves, ionizing radiaon, and ultrasound sonic waves. If you idenfy any potenal ignion
sources, you must make sure safety measure are implemented.

4
Intenonally Blank

5
Installing the ATG
Selecting a location
The locaon that you select to install the ATG must be indoors in an area classied as non-
hazardous. (See the ATG specicaons table at the beginning of "Wiring the ATG and Modules.")
To get the maximum benet from this system, install the ATG where personnel can easily make
use of it; mount it at eye level for operator convenience. Mount the ATG level on a vercal
surface between 2 feet (0.6 m) and 6 feet (1.9 m) high using the appropriate fasteners. For
European applicaons, the ATG must be located in a polluon degree 2 environment per
IEC60664.
Mounting the ATG
WARNING: EVO™ 550 and EVO™ 5000 ATGs must be mounted in a locaon where explosive
or ammable vapors are not present, otherwise an explosion hazard will be created which can
result in severe injury, death, serious property damage and/or environmental contaminaon.
WARNING: Leave a minimum of two inches (5.1 cm) of space around the ATG open to allow
for venlaon, communicaon port connecons, conduit and wiring. If the venlaon slots
located on the sides of the ATG are obstructed, the unit may overheat and stop funconing as
intended.
Four mounng tabs are located on the outside corners of the ATG. Select fasteners that have
sucient load carrying capacity and which are appropriate for wall construcon – a fully
equipped EVO™ 5000 ATG can weigh as much as 40 pounds (18 kg): make sure that your
fasteners (and mounng surface) can support that much weight. In addion, plan ahead to make
sure that there is enough room around the ATG for: conduit coming into the unit, communicaon
port connecons, possible incoming probe or sensor wiring, and for the ATG door to fully open
for easy access.
NOTE: For quesons about standard installaon materials, please refer to the "Standard
Installaon Materials" secon of this manual.

6
EVO™ 5000 ATG
The EVO™ 5000 ATG is a modular, automac and connuous monitoring system that is also a
versale and capable ATG. It retains all of the features of the smaller models, but, because of its
large module capacity, it is ideal for larger market staons. The EVO™ 5000 ATG:
• Has eleven (11) open slots for addional modules that can be used to greatly expand its
capabilies.
• Can support a combinaon of up to:
• 36 probes (or three Probe Modules).
• 36 2-wire sensors (or three 2-Wire Sensor Modules).
• 24 3-wire or 2-wire sensors (or three 3-Wire Sensor Modules).
• 24 relay outputs (or three Relay Modules).
• 24 4-20 mA inputs (or three Analog Input Modules).
• 36 AC inputs (or three AC Input Modules).
• Has an oponal touch screen LCD monitor.
EXAMPLE: Your staon has 16 Submersible Pumps (2 Relay Modules), 24 Tanks (2 Probe
Modules), 16 Lines (2 Analog Input Modules & 2 AC Input Modules), and 36 Sensors (3 Sensor
Modules) all monitored and controlled from one ATG mounted on the wall.
Size
The EVO™ 5000 ATG is slightly larger than the version with conduit knockouts and
communicaon ports located on the boom of the unit. Use the following diagram to help you
mount the ATG appropriately.
Wiring the ATG and modules
Conduit must only enter the ATG enclosure through the designated knockouts as shown in
the following diagram. When installing addional modules, install non-IS modules from le to
right (from the open slot closest to the power supply) and IS modules from right to le. In this
scenario, all unused slots will be concentrated in the middle of the enclosure, which lets the IS
barrier be easily moved and allows for the possibility of adding future modules to the system
without needing to rewire those devices already in place. It’s also a good idea to always start
wiring your module at the boom-most set of channels (usually Channel 1) to further future-
proof your installaon and avoid any unnecessary confusion.
Intrinsically safe wiring must only enter the ATG through IS knockouts, and non-intrinsically safe
conduit only enter through non-IS knockouts. Maintain the integrity of the intrinsically safe
modules by keeping probe and sensor wiring in conduit separate from all other wiring. Probe and
sensor wiring may be run in the same conduit as long as they are both receiving power from the
same ATG and the wire complies with NEC 504.30 or applicable local codes.

7
Controller Module (CM)
Power Supply Module (PS)
Non-IS
Modules (red) IS Modules (blue)
Isolation Barrier
(TS-5000 evo front view with cover removed)
TM
Non-intrinsically safe module wiring
WARNING: Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and any related equipment. A potenally lethal electrical shock hazard and the
possibility of an explosion or re from a spark can result if the electrical circuit breakers are
accidentally turned on during installaon or servicing.
IMPORTANT: Non-intrinsically safe wiring cannot be run in the same conduit as intrinsically safe
wiring. Non-IS modules can be idened by their red faceplates and should always be installed to
the le of the moveable isolaon barrier.
Controller module (CM)
The Controller Module (CM) is a non-intrinsically safe module that acts like the brain of your ATG.
The CM handles all of the communicaon between the modules and then sends that informaon
to your output devices. You can use the oponal touch screen LCD or external printer (depending
on model and conguraon) as output devices to communicate with your system. The CM links
to the status lights on the front of the ATG and the LCD via a exible cable connector.
Flexible cable connector
The exible cable is installed at the factory and is just long enough to allow the door to fully
open. It is protected from high power wiring by the metal shroud aached to the CM. The cable
should not be deformed, but should rather be freely folded back into the shroud so that it does
not get pinched when the door is closed. If the exible cable does become detached though, it
can easily be reaached.
To reaach the exible cable connector, idenfy the two sides of each end: there are metal bands
on one side and no metals bands on the other. It hooks into the CM by inserng one end of the
ribbon into the LCD connector with it’s metal bands facing to the le so that a metal-to-metal
connecon is made with the LCD connector’s pins.

8
Aer the ribbon has been correctly inserted all of the way into the LCD connector so that the
metals bands are no longer showing above the connecon, it should hold itself rmly in place.
Once the exible cable connector is properly aached to the CM’s LCD connector, hook it up to
the corresponding connector on the inside of your ATG’s door by making the same kind of metal-
to-metal connecon that you made while inserng it into the CM’s faceplate.
ATG Specicaons
Line Voltage: 115/230 V~ +15%, -10%
Frequency & Power: 50/60 Hz, 150 W maximum
Storage Temp.: -20° to 60° C (-4° to 140° F)
Operang Temp.: 0° to 40° C (32° to 104° F)
Operang Humidity: 0 to 95%, non-condensing
Cleaning: Cloth or sponge slightly dampened in mild detergent
Splash Resistance: Not to be exposed to direct spray, splash or drips
Locaon: Indoors in an oce or in a non-hazardous polluon degree 2
environment per IEC60664
Controller
Module
RUN
ERR
MODEM
TXD
DTR
RXD
DCD
LCD/PRINTER
Controller Module (CM)
Power Supply Module (PS)
Non-IS
Modules (red) IS Modules (blue)
Isolation Barrier
(TS-5000 evo front view with cover removed)
TM

9
Power supply module (PS)
The PS is a non-intrinsically safe module that provides power to the EVO™ 550 and
EVO™ 5000 ATGs from line voltage rated 110 - 240 VAC. The PS is two inches wide, occupies two
slots and is located immediately to the right of the CM. The PS consists of two AC/DC switching
power supplies - one switching power supply is +5V and the other is +24V.
The PS also has two relay outputs for use with remote annunciators and two low voltage
inputs for emergency generator applicaons. (See the diagram in the "Emergency generator
applicaons" secon.)
Line power wiring
At the electrical power panel, use or install a 20 amp circuit breaker — this breaker should be
dedicated to only supplying power to the EVO™ 550 and EVO™ 5000 ATGs. Mark this circuit
“EVO™ 550 and EVO™ 5000 ATGs [power] - ONLY” on the circuit label (at the back of the
electrical power panel door). Refer to the diagram in the "Emergency generator applicaons"
secon and the 110/240 VAC Line Power Wire Connecon List below for line power wiring
informaon.
NOTE: Avoid connecng other equipment to this circuit. If other equipment is connected to this
dedicated circuit, the resulng electrical noise could cause faulty system operaon.
WARNING: Make sure that the ATG’s power circuit breaker is turned o during any
installaon. Lethal voltages are present inside the ATG which could kill or injure you. Also, secure
the ATG’s circuit breaker in the o posion and aach a “lockout” to it, which is dated and signed
by you, to prevent accidental closure, injury or death.
WARNING: The ground bus in the electrical panel must be connected to an earth ground as
required by the Naonal Electrical Code (or Canadian Electrical Code) when applicable. If the
ground bus is not properly connected to an earth ground or if the IS safety ground is not properly
connected at the ATG, a dangerous condion will be created which could result in an explosion.
Check electrical resistance to earth ground
Aer wiring the IS safety grounds, check the resistance between the IS safety ground terminals at
the ATG and the earth ground—this resistance must be less than 1 ohm.
Electrical Panel No. Conductors, Color (Gauge) Circuit
20 Amp Circuit Breaker 1 Black wire, 14 AWG (1.6 mm) min. 110/240 VAC Power
Neutral 1 White Wire, 14 AWG (1.6 mm) min. Neutral
Ground Bus 1 Green wire, 14 AWG (1.6 mm) min. Ground
Ground Bus 1 Green wire, 12 AWG (2.1 mm) min. Safety Ground
Relay output wiring (optional)

10
As illustrated in the diagram below, the power supply module’s two relay outputs can be used
to acvate an external alarm (TS-RA2) and the two inputs can be used to silence that alarm
remotely (TS-RK).
NOTE: The TS-RA2, TS-RA1 and TS-RK are not part of the UL cercaon of this system.
Power Supply
Module
RUN
ERR
5V
24V
POWER
L1
N/L2
RELAY OUTPUTS
NC1
C1
NO1
NC2
C2
NO2
LOW VOLTAGE INPUTS
IN1
GND
IN2
GND
8
16
14
10
12
6
2
4 COOLER 15A
B
A N
LIGHTS 10A
TANK 20A
SENTINEL
PUMP #1
2P-20A 3
7
15
13
9
11
5
1
16
02
15
FFO
OFF
MAIN
3 4
1 2
02
02
FFOFFO
OFF
FFO
51
FFO
01
To Ground Stud
12 AWG (2.1 mm) Min.
Redundant Intrinsic Safety Ground
Green Wire,12 AWG (2.1 mm) Min.
Electrical Power Panel
(shown with cover removed)
Neutral
Ground
Bus
- Circuit Assignment Label -
Electrical Power Panel Door
(back side view)
Black (L1-line) Wire, 14 AWG (1.6 mm) Min.
White (L2-neutral) Wire, 14 AWG (1.6 mm) Min.
Green (Gnd-ground) Wire, 12 AWG (2.1 mm) Min.
CU Earth
Ground Rod
External
Alarm
Energency
Generator
Enlarged View of Power Supply Module’s Relay Outputs
NC1
C1
NO1
NC2
C2
NO2
Suggest Use - Optional:
INCON TS-RA1 (or TS-RA2) & TS-RK
Remote tank overfill alarm outputs.
See the appropriate manuals for further
details.
Remote/External Alarm Outputs
Power Supply
Module
RUN
ERR
5V
24V
POWER
L1
N/L2
RELAY OUTPUTS
NC1
C1
NO1
NC2
C2
NO2
LOW VOLTAGE INPUTS
IN1
GND
IN2
GND
Emergency generator applications (optional)

11
The wiring or use of discrete inputs is oponal — skip this secon if you don’t plan to use this
interface. Discrete inputs may be wired to a ATG with 18 AWG, type TFFN or THWN wire. You may
also use THHN wire in sizes larger than 18 AWG.
Emergency backup power generator run-relay(s) are wired to the discrete input interface
terminals at the ATG. A run-relay closure will stop a leak test on the associated generator fuel
tank. When the generator run-relay opens (generator stops running), a run report is produced at
the ATG, which shows the total and hourly fuel consumpon rate during the run cycle.
NOTE: You must use dry run-relay contacts for this interface because the EVO™ 5000 ATG
supplies +5 VDC digital logic power at the IN (input) terminals.
NOTE: It is recommended that you use: IN 1 & GND for Generator 1 / fuel supply Tank #X,
and IN 2 & GND for Generator 2 /fuel supply Tank #Y. The specic fuel tank(s) assigned are
programmable.
NOTE: The installer must connect the earth ground conductor to the most convenient ground
terminal as long as it meets local and naonal codes. The earth ground conductor must be 12
AWG (2.1 mm) or larger.

12
AC input module (ACI)
The ACI is a non-intrinsically safe module that has 12 idencal opcally isolated AC input
channels that can be used for dispenser hook isolaon, vapor processor input, or as generic AC
inputs. The EVO™ 550 and EVO™ 5000 ATGs can handle a total of 36 AC inputs or up to three AC
Input Modules in one system.
AC input module specications
• Number of channels: 12 opcally isolated
• Input voltage rang: 110–240 VAC
• Input current: 7 mA RMS
Dispenser hook signals
T5 Series ATGs require the dispenser hook signal from every dispenser on site be wired into
the ATG’s AC Input Module. When making the connecon for the hook signals to the AC Input
Module, refer to the following diagram and use these guidelines:
• If there are two hooks per dispenser: wire the two hooks from Dispenser 1 to AC input
channels 1 & 2, the hooks from Dispenser 2 to AC channels 3 & 4, etc.
• If there are three hooks per dispenser, then wire the three hooks of Dispenser 1 to the AC
input channels 1, 2, 3 and so on.
• E-Stop leg input will be hot when in normal operaon. When the E-Stop is acvated, power
will be removed from the AC input channel and will trigger an e-mail to be sent to the
appropriate individual under the Rules programming.
AC Input
Module
RUN
ERR
Chan
3
Chan
2
Chan
1
Chan
6
Chan
5
Chan
4
Chan
12
Chan
11
Chan
10
Chan
9
Chan
8
Chan
7
Incoming Dispenser
Hook Signal
Power Integrity
Line
Neutral

13
Standard installation materials
Recommended standard materials should be selected and installed per all applicable local, state
and federal codes governing the installaon of this product and its associated systems. Please see
the corresponding ATG/module wiring secon or the associated devices secon of this manual
for complete installaon details.
Cables required for liquid level probes,VFMs & 4-20 mA sensors
Use cables and wires compliant with naonal and local codes. FFS recommends using the types
of cable shown below up to a recommended length of:
• Belden No. 87760 87760 (0.15” or 3.048 mm OD) to 260 feet (80 m)
• Belden No. 87761* (0.12” or 3.048 mm OD) to 400 feet (120 m)
• Belden No. 88761 88761 (0.12” or 3.048 mm OD) to 400 feet (120 m)
• Belden No. 89182* (0.31” or 7.874 mm OD) to 1500 feet (450 m)
NOTE: An asterisk (*) denotes a cable that may be ordered from FFS.
NOTE: Conductors of dierent intrinsically safe (IS) circuits may be run together within the same
conduit, and, when they do, they should have at least .01 inches (.25 mm) of insulaon and a
dedicated ground.
Cable or wire for 2-wire or 3-wire sensors
2-wire or 3-wire sensor wire (type THHN, TFFN, or THWN, gas and oil resistant, 18 AWG
minimum, 1500 feet max. wire run length) can be used when enclosed within rigid metal conduit-
from the sensor to the ATG. Leak detecon sensor cable is required when not run through rigid
metal conduit. Refer to the Direct Burial Cable Installaon Manual (P/N 000-1041) for further
informaon. See below for cable types and descripons:
Alpha 58411 (FFS part number 600-0062)
Two conductor cable for standard,
2 conductor leak detecon sensors
(0.114 inch (2.9 mm) O.D.)
Wires required for the ATGs
The following wires are required for EVOTM 550 and EVOTM 5000 ATGs.
• 3 conductors: Power, 14 GA to 12 GA maximum, black, white, and green.
• 1 conductor: Safety ground, 12 AWG, green. (Two may be required in some locaons.)
• As required conductors: Accessories, type THHN, TFFN, or THWN, 18 AWG minimum.
Circuit breaker
20 Amp: This provides power only for the T5 Series system. One is required per ATG.

14
Weatherproof junction boxes
Minimum 16 cubic inch (406.4 cubic mm) weatherproof juncon box, cover, and cover gasket
for the manholes of liquid level probes and leak detecon sensors. See sales literature for part
numbers for ½ and ¾ inch (12.7 mm and 19.05 mm) conduit juncon boxes and recommended
manufacturers. Also use ¾ to ½ inch (12.7 mm to 19.05 mm) bushings for probe/sensor
compression ngs.
Use a weatherproof metal pull box for combining several circuits that will run into a T5 Series
ATG through one or more conduits. Use a separate weatherproof metal pull box to combine
intrinsically safe (IS) liquid level probe and leak detecon sensor wiring. Do not run other non-
intrinsically safe wiring within the IS pull box. Run ½ or ¾ inch (12.7 mm or 19.05 mm) IS probe
or sensor conduit from the manholes to the IS pull box, and then run up to four ½ or ¾ inch (12.7
mm or 19.05 mm) conduits to the ATG’s IS conduit knockouts.
Conduit
Rigid metal conduit (RMC) - male NPT threaded: use ½ or ¾ inch (12.7 mm or 19.05 mm) for IS
probe and sensor wiring to the ATG (from the manholes, use ½ or ¾ inch conduit), and use ½ or ¾
inch (12.7 mm or 19.05 mm) for non-intrinsically safe accessories and power wiring.
IMPORTANT: Use conduit hardware that is appropriate for the installaon and meets local, state
and federal requirements.
IMPORTANT: You can use PVC juncon boxes as long as each box has a dedicated ground.