Franklin Fueling Systems EVO Series User manual

EVOTM SERIES
AUTOMATIC TANK GAUGES POSITIVE SHUTDOWN
REFERENCE GUIDE

The information in this publication is provided for reference only. While every eort has been made to ensure the reliability and accuracy of
the information contained in this manual at the time of printing, we recommend that you refer to “franklinfueling.com” for the most current
version of this manual. All product specications, as well as the information contained in this publication, are subject to change without notice.
Franklin Fueling Systems does not assume responsibility and expressly disclaims liability for loss, damage, or expense arising out of, or in any way
connected with, installation, operation, use, or maintenance by using this manual. Franklin Fueling Systems assumes no responsibility for any
infringement of patents or other rights of third parties that may result from use of this manual or the products. We make no warranty of any kind
with regard to this material, including, but not limited to, the implied warranties of merchantability and tness for a particular purpose.
Copyright © 2021 Franklin Fueling Systems, LLC, Madison, WI 53718. All world rights reserved. No part of this publication may be stored in a
retrieval system, transmitted, or reproduced in any way, including,but not limited to, photocopy, photograph, magnetic, or other record, without
the prior written permission of Franklin Fueling Systems.
For technical assistance, please contact:
franklinfueling.com
3760 Marsh Rd. • Madison, WI 53718 • USA
Tel: USA & Canada [phone] • Fax: [phone]
Tel: UK [phone] • Tel: Mex 001 800 738 7610
Tel: DE [phone] • Tel: CH [phone]
10000007526 r1
Conventions used in this manual
This manual includes safety precautions and other important information presented in the following format:
NOTE: This provides helpful supplementary information.
IMPORTANT: This provides instructions to avoid damaging hardware or a potential hazard to the environment, for example: fuel leakage from
equipment that could harm the environment.
CAUTION:This indicates a potentially hazardous situation that could result in minor or moderate injury if not avoided.This may also be used to
alert against unsafe practices.
WARNING: This indicates a potentially hazardous situation that could result in severe injury or death if not avoided.
DANGER: This indicates an imminently hazardous situation that will result in death if not avoided.
Operating precautions
Franklin Fueling Systems (FFS) equipment is designed to be installed in areas where volatile liquids such as gasoline and diesel fuel are present.
Working in such a hazardous environment presents a risk of severe injury or death if you do not follow standard industry practices and the
instructions in this manual. Before you work with or install the equipment covered in this manual, or any related equipment, read this entire
manual, particularly the following precautions:
IMPORTANT: To help prevent spillage from an underground storage tank, make sure the delivery equipment is well-maintained, that there is a
proper connection, and that the ll adaptor is tight. Delivery personnel should inspect delivery elbows and hoses for damage and missing parts.
CAUTION: Use only original FFS parts. Substituting non-FFS parts could cause the device to fail, which could create a hazardous condition and/
or harm the environment.
WARNING: Follow all codes that govern how you install and service this product and the entire system. Always lock out and tag electrical
circuit breakers while installing or servicing this equipment and related equipment. A potentially lethal electrical shock hazard and the possibility
of an explosion or re from a spark can result if the electrical circuit breakers are accidentally turned on while you are installing or servicing this
product. Refer to this manual (and documentation for related equipment) for complete installation and safety information.
WARNING: Before you enter a containment sump, check for the presence of hydrocarbon vapors. Inhaling these vapors can make you dizzy or
unconscious, and if ignited, they can explode and cause serious injury or death. Containment sumps are designed to trap hazardous liquid spills
and prevent environmental contamination, so they can accumulate dangerous amounts of hydrocarbon vapors. Check the atmosphere in the
sump regularly while you are working in it. If vapors reach unsafe levels, exit the sump and ventilate it with fresh air before you resume working.
Always have another person standing by for assistance.
WARNING: Follow all federal, state, and local laws governing the installation of this product and its associated systems. When no other
regulations apply, follow NFPA codes 30, 30A, and 70 from the National Fire Protection Association. Failure to follow these codes could result in
severe injury, death, serious property damage, and/or environmental contamination.
WARNING: Always secure the work area from moving vehicles. The equipment in this manual is usually mounted underground, so reduced
visibility puts service personnel working on it in danger from moving vehicles that enter the work area.To help prevent this safety hazard, secure
the area by using a service truck (or some other vehicle) to block access to the work area.
DANGER: Make sure you check the installation location for potential ignition sources such as ames, sparks, radio waves, ionizing radiation,
and ultrasound sonic waves. If you identify any potential ignition sources, you must make sure safety measure are implemented.

3
Introduction
The purpose of this guide is to provide instruction on the various methods of achieving
positive shutdown of a submersible turbine based on predetermined scenarios. The methods
discussed will include the use of relays, Turbine Pump Interface (TPI) and various other means
of programming the EVO(TM) Series AutomaticTank Gauge (ATG) console including Rules, Logic
Conditions and settings within specic applications.
The following methods are covered:
• Use of programmed Inputs- TPI and relays (EVO™ 550/5000).
• Use of Shutdown On Alarm in Pumps conguration (EVO™ 200/400/600/6000)
• Use of logic conditions.
• Use of Rules engine.
• Application specic selections.
• Dispenser shut down examples.

4
Intentionally Blank

5
Use of Programmed Inputs -
TPI and Relays
Thefollowingillustrationswillhelpunderstandhowtheprogrammingofeachmethodcan create
a positive shutdown given a programmed input under the submersible turbine programming of
either turbine pump interface or relay.
Turbine Pump Interface (TPI)
Turbine Pump Interface (TPI) is a communication protocol and parameter programming subset
that allows the EVO™ series console to control several FE Petro™ intelligent pump control relays.
The primary function of TPI is to monitor and manage FE Petro pump controllers. The FE Petro
pump controllers are connected to the EVO™ series console via a three conductor shielded cable.
This cable is daisy-chained between each controller. The wires connect to three terminals; a
positive (+), a negative (–) and a ground (gnd). The wiring is then daisy-chained like color to like
color to all pump controllers to the corresponding terminals (+ – gnd).
On the EVO™ Series Console, the TPI port has 5 total spaces. The rst two terminals (A and B) are
not used for TPI applications.
For EcoVFCs and MagVFCs that are functioning in a group scenario (Leveling, Priority, None) the
#4 (Frequency) terminal should be connected between the two VFCs. This allows for frequency
data to be transferred.
Each controller is then given a specic address that the console uses to recognize that individual
controller. The EVO™ console can be congured for a maximum of 31 controllers with any
variation of controllers being accepted. The controllers themselves may have restrictions with
how many can be congured due to dip switch limitations. Within the TPI relationship the
EVO™ console always acts as a Primary controller and all subsequent controllers are considered
secondary devices. Being the Primary Controller means that the EVO™ console is internally
addressed as 0 and cannot be changed, therefore the controllers should be addressed starting at
1 as a secondary device.

6
The TPI example below shows the controller programmed with six inputs:
• AC Input module- hook signals (hook isolation) for dispenser 1-2, 3-4 unleaded.
• 4-20mA- LS500 line leak transducer (requirement for Electronic Line Leak Detection (ELLD))
• Provides ability to energize turbine for testing and disable turbine in event of ELLD
alarm (positive shutdown)
• 2-Wire Sensor module- 2 wire sensors located in unleaded STP (sump) and
dispenser sump 1-2,3-4
• Sensor inputs programmed as inputs to a STP utilizing TPI will disable the submersible
in the event of an alarm and reenable once alarm clears (positive shutdown)
• 3-wires sensors- can be used in same manner as 2-wire sensors but will disable
the submersible for any of the various alarms associated with a 3-wires sensor. An
Individual alarm such as product, cannot be isolated for positive shutdown. Alarm
specic shutdown with 3-wire sensors will be discussed in the section on Logic
conditions.
NOTE: ELLD is not mandatory for this feature to work.

7
Relay Module
The relay modules have two styles: a 10-amp module and a 2-amp module. The 2-amp module
is a non-intrinsically safe module that has 8 identical 2-amp SPDT (Single Pole Double Throw)
output relays. The 10-amp module has 6 identical 10-amp SPDT output relays. Each channel
has a fuse and three terminals. Each channel can be congured as normally open or normally
closed, with the power o, by wiring to the appropriate terminals. The relay module provides
another method of controlling a submersible turbine and can be used instead of TPI. The relay
programmed to control a submersible will send a high voltage motor activation signal to the
submersible controller to activate the turbine. This input programming is identical to TPI input
programming in which positive shutdown occurs when a programmed input is in an alarm state.
• AC input module- hook signals (hook isolation) for dispenser 1-2, 3-4 Unleaded
• 4-20mA- LS500 line leak transducer (required for Electronic Line Leak Detection (ELLD))
• Provide ability to energize turbine for testing and disable turbine in event of ELLD
alarm (positive shutdown)
• 2-Wire sensor module- 2 wires sensors located in unleaded STP (sump) and dispenser
1-2,3-4
• Sensor inputs programmed as inputs to a STP utilizing relay module channels will
disable the submersible in the event of an alarm and reenable once alarm clears
(positive shutdown).
• 3-wires sensors can be used the same way as 2-wire sensors but will disable the
submersible for any of the alarms associated with a 3-wires sensor. An individual
alarm such as product, cannot be isolated for positive shutdown. (Alarm-specic
shutdown with 3-wire sensors is explained in the section on logic conditions.)
NOTE: ELLD is not mandatory for this feature to work.
• A relay module can be wired two ways. Normal relay states can be wired as Normally Open or
Normally Closed (NC). When wiring relays for Positive shutdown, use Normally Open for safety
and simplicity. If NC relays are required, contact FFS Technical Service.

8
Relay Wiring Comparisons
16
Relay Module (RLY)
The RLY is a non-intrinsically safe module with 8 idencal Form C output channels. Each channel
has three terminals and a eld-replaceable, 3A, 250V, fast-acng fuse. Each channel can be
congured as NO or NC with the power o by wiring to the appropriate terminals. The EVOTM 600
and EVOTM 6000 console can accommodate up to 24 outputs (8 outputs on up to 3 modules) or
up to 48 outputs with an expansion console. The diagrams below shows two examples of posive
shutdown upon alarm condions.
Relay Module Specicaons
Number of Channels: 8 Form C
Contact Rang: 2A @ 250 VAC
2A @ 30 VDC
Switching Current: 2A Max.
Switching Power: 1500 VA Max.
Relay Module
RUN
ERR
NO8
C8
NC8
NO7
C7
NC7
NO6
C6
NC6
NO5
C5
NC5
NO4
C4
NC4
NO3
C3
NC3
NO2
C2
NC2
NO1
C1
NC1
Relay Module disables the
hook signal to the pump
upon alarm conditions.
110/240 VAC
Electrical Panel
Line Neutral
Switching Current 2A Max.
Switching Power 1500 VA Max.
NOTE: A valid dispenser hook signal (shown in the "Dispenser Hook Signals" secon) coming from
the AC Input Module is required for these diagrams to funcon as shown.
Programming TPI

9
Shutdown On Alarm
On EVO 200/400/600/6000, the Pumps section of Conguration is used to congure pumps
operated using either TPI or Relays. Each Pump has a section called "Shutdown On Alarm", by
adding alarms in this section specic sensors or even specic alarms from a given sensor can be
assigned to perform positive shutdown on each pump. In this example, setting Event Code "Any"
will cause the pump to be shutdown whenever the assigned sensor is not in its normal or OK
state.

10
Intentionally Blank

11
Logic Conditions
For the purpose of positive shutdowns, logic conditions use a status based approach typically
combined with OR logic. This approach allows the console to be congured with multiple
devices and multiple alarms under one condition and ties these status conditions to one or more
programmed outputs. In the case of positive shutdown, the output will be programmed for a
submersible turbine or multiple submersible turbines using either TPI or Relay Output(s)/Relay
Module(s).
• Condition Inputs are programmed to include any combination of sensor alarms or other
alarms that are to be include in the disabling of a submersible turbine. For example, the
owner operator may want the submersible turbines to be disabled for 3-wire sensor
(unleaded sump) “product alarm” or at a tank level alarm (unleaded tank) of Low or low
low. All required alarms in this scenario can be included under one condition to disable a
specic turbine (unleaded STP).
• An additional condition can be created to disable all submersible turbines for example, in
the event of a dispenser sump sensor alarm.
• NOTE: Creating multiple conditions with the same output can lead to conicts and all
required conditions should be mapped out prior to programming.
• 4-20mA- LS500 line leak transducer (requirement for Electronic Line Leak Detection
(ELLD))
• Provide ability to energize turbine for testing and disable turbine in the event of
ELLD alarm (positive shutdown)

12
Conditions

13
Condition Output
• The condition output examples show both options of a relay module or TPI being used.
Typically, you would only use one or the other method (TPI or Relay) for submersible motor
control.
• Condition outputs are programmed outcomes based on the status of any programmed
condition inputs.These outputs will have an Invert Input to dictate the desired Action Type
in programming.
• To invert an action is to program the opposite action as programmed.
• Enable- inverted is Disable

14
Intentionally Blank

15
Rules Engine
Rules are another method of programming the EVO™ for positive shutdown. Rules are event
based in comparison to conditions that are status based. Using rules for positive shutdown has
limitations. Rules as programmed operate independently from one another and for this reason
can lead to undesired results. Using the rules engine for sensor positive shutdown is not advised
due to the fact that the rules are event based, acting on an individual event versus the status of
the devices associated tied to the particular device shutdown. For example:
• Rule # 1- Event – Sensor #1 Alarm-Action Pump Disable (UNL)
• Rule # 2 Event – Sensor #2 Alarm -Action Pump Disable (UNL)
• Rule # 3 Event – Sensor #1 Alarm(clear)- Action Pump Enable (UNL)
• Rule # 4 Event – Sensor #2 Alarm (clear)- Action Pump Enable (UNL)
Scenario: Rule #1 has an Event (Sensor Alarm), and the UNL Pump disables as the Action.
Rule #2 has an Event (Sensor Alarm), and then clears with Rule #4. The pump will then be
enabled even though Rule #1 (Sensor Alarm) is still active. Once an event happens, the action
is performed, any future event will supersede the initial event and act based on the rule
as programmed. Rules are isolated events and actions will respond according to individual
programming of eachrule and will not recognizeotherruleswhenactivating or deactivating.This
logic set up is why rules should rarely if ever be used for the purpose of positive shutdown using
sensors.
Rules however can be used for other scenarios involving positive shutdown, such as a low
product level. A RULE can be programmed to disable a STP at a Low or Low Low level. The
counter rule can then be created to re-enable at a low-level cleared event.This set of rules works
as there are only two events being monitored, and they are on the same device (tank) with no
other events of the same nature that will conict.

16
Intentionally Blank

17
Application Specic Shutdown
Positive shutdown programming is simplied within the Electronic Line Leak Detection (ELLD)
application. The ability to provide positive shutdown is simply selecting Yes or No under the
programming parameter sections of the specic applications.
ELLD
The ELLD (Electronic Line Leak Detection) positive shutdown for a 3 GPH gross Line leak fail is
hardcoded into the software as this is an EPA requirement. As you can see in the example below
that positive shutdown form precision testing (.1,.2) is also available by setting shut down on test
fail to Yes.
Testing Positive Shutdown
The best and quickest way to verify positive shutdown is the simulation of an event.

Intentionally Blank

Intentionally Blank

10000007526 r1