Franklin Fueling Systems EVO 600 User manual

EVOTM 600 AND EVOTM 6000
AUTOMATIC TANK GAUGES
INSTALLATION GUIDE

The informaon in this publicaon is provided for reference only. While every eort has been made to ensure the
reliability and accuracy of the informaon contained in this manual at the me of prinng, we recommend that
you refer to “franklinfueling.com” for the most current version of this manual. All product specicaons, as well as
the informaon contained in this publicaon, are subject to change without noce. Franklin Fueling Systems does
not assume responsibility and expressly disclaims liability for loss, damage, or expense arising out of, or in any way
connected with, installaon, operaon, use, or maintenance by using this manual. Franklin Fueling Systems assumes
no responsibility for any infringement of patents or other rights of third pares that may result from use of this
manual or the products. We make no warranty of any kind with regard to this material, including, but not limited to,
the implied warranes of merchantability and tness for a parcular purpose.
Copyright © 2020 Franklin Fueling Systems, LLC, Madison, WI 53718. All world rights reserved. No part of this
publicaon may be stored in a retrieval system, transmied, or reproduced in any way, including, but not limited to,
photocopy, photograph, magnec, or other record, without the prior wrien permission of Franklin Fueling Systems.
For technical assistance, please contact Franklin Fueling Systems:
franklinfueling.com
3760 Marsh Rd. • Madison, WI 53718 • USA
Tel: USA & Canada [phone] • Fax: [phone]
Tel: UK [phone] • Tel: Mex 001 800 738 7610
Tel: DE [phone] • Tel: CH [phone]
EVO is a trademark and BRITESENSOR is a registered trademark of Franklin Electric Company, Inc.
Belden is a trademark of Belden Technologies, Inc.
228180033 r1

Contents
Introducon ......................................................................................................................................1
Quesons and concerns ................................................................................................................1
Convenons used in this manual ..................................................................................................1
Operang precauons...................................................................................................................2
Installaon.........................................................................................................................................3
Standard installaon materials......................................................................................................3
Circuit Breaker ............................................................................................................................3
Cable or Wire for TSP/FMP-XXX Sensors ....................................................................................3
Cable or wire for FMP-ULS(UHS) sensors ...............................................................................3
Cables required for liquid level probes and FMP-XXX-U sensors ..............................................3
Required wire..............................................................................................................................4
Thread sealant (UL classied).....................................................................................................4
Riser pipes...................................................................................................................................4
Weatherproof Juncon Boxes ....................................................................................................4
Conduit .......................................................................................................................................4
Splice Connector Kits..................................................................................................................5
Installing the console.....................................................................................................................5
Locaon.......................................................................................................................................5
Mounng the console ................................................................................................................5
Dimensions .................................................................................................................................5
Communicaon ports....................................................................................................................8
Wiring the console and modules...................................................................................................9
Non-Intrinsically Safe Wiring ............................................................................................................11
Controller Module (CM) ................................................................................................................11
Flexible cable connector.............................................................................................................11
Line power wiring .......................................................................................................................13
Electrical resistance to earth ground .........................................................................................13
110/240 VAC line power wire connecons................................................................................14
Relay output wiring (oponal)....................................................................................................14
Emergency generator applicaons (oponal)............................................................................14
AC Input Module (ACI)...................................................................................................................15
Dispenser Hook Signals...............................................................................................................15
Relay Module (RLY) ........................................................................................................................16
Input/Output Module (IO).............................................................................................................18
10 Amp Relay Module (10ARLY) ....................................................................................................20
4-20mA EXP Analog Input Module (420EXP) ................................................................................22

Intrinsically Safe Wiring ....................................................................................................................23
Vapor Flow
Meter .......................................................................................................................................24
Probe Module (PRB) ......................................................................................................................24
Supported devices ......................................................................................................................25
2-Wire Sensor Module (2WSNS) ...................................................................................................26
3-Wire Sensor Module (3WSNS) ...................................................................................................27
Supported devices ......................................................................................................................28
4-20mA Analog Input Module (420IB) ..........................................................................................29
RS-485 Module (FMP-485IS Module)............................................................................................30
Control Drawing 1..........................................................................................................................31
Control Drawing 2..........................................................................................................................32

1
Introduction
This manual contains installaon instrucons for the Franklin Fueling Systems (FFS)
EVOTM 600 and EVOTM 6000 Automac Tank Gauges (ATGs). Read this enre manual and follow all
safety informaon, warnings, and other informaon carefully. If you do not, the result could be
faulty operaon, equipment damage, injury, or death.
NOTE: Informaon in this document can be printed as a separate document, or the informaon
can be included in a dierent document and supplied with the product. If this document covers
only selected models, the informaon about models not covered can be omied.
Questions and concerns
In case of emergency, follow the procedures established by your facility. If you have quesons or
concerns about safety or need assistance, use the informaon below to contact FFS:
franklinfueling.com
3760 Marsh Rd. • Madison, WI 53718 • USA
Tel: USA & Canada [phone] • Fax: [phone]
Tel: UK [phone] • Tel: Mex 001 800 738 7610
Tel: DE [phone] • Tel: CH [phone]
Conventions used in this manual
This manual includes safety precauons and other important informaon in the following format:
NOTE: This provides helpful supplementary informaon.
IMPORTANT: This provides instrucons to avoid damaging hardware or a potenal hazard to the
environment, for example: fuel leakage from equipment that could harm the environment.
CAUTION: This indicates a potenally hazardous situaon that could result in minor or
moderate injury if not avoided. This may also be used to alert against unsafe pracces.
WARNING: This indicates a potenally hazardous situaon that could result in severe injury or
death if not avoided.
DANGER: This indicates an imminently hazardous situaon that will result in death if not
avoided.

2
Operating precautions
FFS equipment is designed to be installed in areas where volale liquids such as gasoline and
diesel fuel are present. Working in such a hazardous environment presents a risk of severe injury
or death if you do not follow standard industry pracces and the instrucons in this manual.
Before you work with or install the equipment covered in this manual, or any related equipment,
read this enre manual, parcularly the following precauons:
IMPORTANT: To help prevent spillage from an underground storage tank, make sure the delivery
equipment is well-maintained, that there is a proper connecon, and that the ll adaptor is ght.
Delivery personnel should inspect delivery elbows and hoses for damage and missing parts.
CAUTION: Use only original FFS parts. Substung non-FFS parts could cause the device to
fail, which could create a hazardous condion and/or harm the environment.
WARNING: Follow all codes that govern how you install and service this product and the
enre system. Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and related equipment. A potenally lethal electrical shock hazard and the
possibility of an explosion or re from a spark can result if the electrical circuit breakers are
accidentally turned on while you are installing or servicing this product. Refer to this manual (and
documentaon for related equipment) for complete installaon and safety informaon.
WARNING: Before you enter a containment sump, check for the presence of hydrocarbon
vapors. Inhaling these vapors can make you dizzy or unconscious, and if ignited, they can explode
and cause serious injury or death. Containment sumps are designed to trap hazardous liquid
spills and prevent environmental contaminaon, so they can accumulate dangerous amounts
of hydrocarbon vapors. Check the atmosphere in the sump regularly while you are working in
it. If vapors reach unsafe levels, exit the sump and venlate it with fresh air before you resume
working. Always have another person standing by for assistance.
WARNING: Follow all federal, state, and local laws governing the installaon of this product
and its associated systems. When no other regulaons apply, follow NFPA codes 30, 30A, and 70
from the Naonal Fire Protecon Associaon. Failure to follow these codes could result in severe
injury, death, serious property damage, and/or environmental contaminaon.
WARNING: Always secure the work area from moving vehicles. The equipment in this manual
is usually mounted underground, so reduced visibility puts service personnel working on it in
danger from moving vehicles that enter the work area. To help prevent this safety hazard, secure
the area by using a service truck (or some other vehicle) to block access to the work area.
WARNING: All wiring must enter the console’s enclosure through the designated knockouts.
An explosion hazard may result if other openings are used. All wiring from probes to the console
must be run in conduit separate from all other wiring. Failure to do so will create an explosion
hazard.
DANGER: Make sure you check the installaon locaon for potenal ignion sources such as
ames, sparks, radio waves, ionizing radiaon, and ultrasound sonic waves. If you idenfy any
potenal ignion sources, you must make sure safety measure are implemented.

3
Installation
Standard installation materials
Recommended standard materials should be selected and installed per all applicable local, state
and federal codes governing the installaon of this product and its associated systems. Please
see the corresponding console/module wiring secon or the associated devices secon of this
manual for complete installaon details.
Circuit Breaker
20 Amp: This provides power only for the EVOTM 600 and EVOTM 6000. There is one for each unit.
Cable or Wire for TSP/FMP-XXX Sensors
THHN or 2-wire or 3-wire sensor wire (gas and oil resistant, 18 AWG minimum, 1500 feet
maximum wire run length) can be used when enclosed within rigid metal conduit from the
sensor to the console. For conduit, use shielded cable.
IMPORTANT: Leak detecon sensor cable is required when not run through rigid metal conduit.
Refer to the Direct Burial Cable – Installaon Manual (P/N 000-1041) for further informaon.
Cable or wire for FMP-ULS(UHS) sensors
You can use wire (type THHN, TFFN, or THWN, gas and oil resistant, 18 AWG minimum, 1500
feet maximum wire run length) when it is enclosed in rigid metal conduit from the sensor to the
console. When cable is not run through rigid metal conduit, you must use leak detecon sensor
cable. See the Direct Burial Cable Installaon Manual (FFS part number 000-1041) for further
informaon.
Cables required for liquid level probes and FMP-XXX-U sensors
Use cables and wires compliant with naonal and local codes. FFS recommends using the types
of cable shown below up to the recommended length. Liquid level probes and FMP-XXX-U
sensors must be connected with shielded, low-capacitance, twisted-pair cables.
IMPORTANT: Conductors of dierent IS circuits that are run together in the same conduit should
have at least 0.01" (0.25 mm) of insulaon.

4
Belden™ Cable Outer Diameter (OD) Maximum Length Capacitance (pF) Inductance (µH)
87760 0.15" (3.7 mm) 260' (80 m) <100 pF/ ( <330 pF/m) <0.2 µH/ (<0.7 µH/m)
87761* 0.12' (2.9 mm) 400' (120 m) <60 pF/ (<200 pF/) <0.2 µH/ (<0.7 µH/m)
89182* 0.31' (7.8 mm) 1500' (450 m) <20 pF/ (<65 pF/m) <0.3 µH/ (<1 µH/m)
* You can order this cable from FFS.
Required wire
• 3 conductors: Power – 14 GA to 12 GA Max. – Black, White, and Green
• 1 conductors: Safety Ground – 12 AWG Green (2 may be required in some locaons)
• As required conductors: Accessories – Type THHN, TFFN, or THWN, 18 AWG minimum
IMPORTANT: Do not run other non-intrinsically safe (IS) wiring in the IS pull box.
Thread sealant (UL classied)
Use a non-hardening, “stay-so,” PTFE thread sealant, or equivalent, to seal and waterproof
all tank riser pipe threads. The thread sealant (or “pipe dope”) should also be chemically
non-reacve to the product in the tank. Apply thread sealant to all outdoor electrical conduit
ng threads including the hole plugs at the weatherproof juncon boxes.
Riser pipes
ANSI Schedule 40 (or chemically non-reacve) 4 inch (101.6 mm) (8 NPT) riser pipes for liquid
level probes. See the appropriate leak detecon sensor installaon manual for informaon on
required riser pipes and riser cap adapters.
Weatherproof Junction Boxes
Minimum 16 cubic inch (262 cm³) weatherproof juncon box, cover, and cover gasket for the
manholes of: liquid level probes and leak detecon sensors. Also use ¾ to ½ inch (12.7 mm to
19.05 mm) bushings for probe/sensor compression ngs.
Use a weatherproof metal pull box for combining several circuits that will run into the EVOTM 600
or EVOTM 6000 console through one or more conduits. Use a separate weatherproof metal pull
box to combine intrinsically safe (IS) liquid level probe and leak detecon sensor wiring. Do not
run other non-intrinsically safe wiring within the IS pull box. Run ½ or ¾ inch (12.7 mm or 19.05
mm) IS probe or sensor conduit from the manholes to the IS pull box, and then run up to four ½
or ¾ inch (12.7 mm or 19.05 mm) conduits to the console’s IS conduit knockouts.
Conduit
Rigid metal conduit (RMC) - male NPT threaded: use ½ or ¾ inch (12.7 mm or 19.05 mm) for
IS probe and sensor wiring to the console (from the manholes, use ½ or ¾ inch conduit), and
use ½ or ¾ inch (12.7 mm or 19.05 mm) for non-intrinsically safe accessories and power wiring.
Use conduit hardware that is appropriate for the installaon and meets local, state and federal
requirements.

5
Splice Connector Kits
Use FFS-approved, moisture-resistant, no-strip splice connectors for liquid level probe and leak
detecon sensor wires. (Order either TSP-KW30INSERT or FMP-CON30. Both kits contain 30 of
these connectors.) Using moisture-resistant splice connectors:
• Reduces or eliminates corrosion of the wire connecons from repeated exposure to water
condensaon, which causes eventual signal loss and system failure.
• Reduces or eliminates equipment damage from water ooding around the connectors,
which causes short-circuit damage.
Installing the console
Location
The place you select to install the console must be indoors in an area classied as non-hazardous.
(See the console specicaons table in the "Wiring the console and modules" secon.) To get the
maximum benet from this system, install the console where personnel can easily make use of
it; mount it at eye level for operator convenience. Mount the console level on a vercal surface
between 2 feet (0.6 m) and 6 feet (1.9 m) high using the appropriate fasteners. For European
applicaons, the console must be located in a polluon degree 2 environment per IEC60664.
Mounting the console
The EVOTM 600 and EVOTM 6000 consoles must be mounted in a locaon where explosive or
ammable vapors are not present, otherwise an explosion hazard will be created which can result
in severe injury, death, serious property damage and/or environmental contaminaon.
Leave a minimum of two inches (5.1 cm) of space around the console open to allow for
venlaon, communicaon port connecons, conduit and wiring. If the venlaon slots located
on the sides are obstructed, the unit may overheat and stop funconing as intended.
Four mounng tabs are available on the outside corners of the console. Select fasteners that have
sucient load carrying capacity and which are appropriate for wall construcon. A fully equipped
EVOTM 600 can weigh up to 27 lbs (12 kg) and an EVOTM 6000 console can weigh as much as 40 lbs
(18 kg), so make sure that your fasteners (and mounng surface) can adequately support that
much weight. In addion, plan ahead to make sure that there is enough room around the console
for conduit coming into the unit, communicaon port connecons, possible incoming probe or
sensor wiring, and for the console door to fully open for easy access. For quesons concerning
standard installaon materials, please refer to the Standard Installaon Materials secon of this
manual.
Dimensions
Use the dimensions shown in the following drawings to aid you in mounng the console. Please
be aware that the conduit knockouts are located at the boom of the unit and venlaon slats on
the sides of the unit, so remember to allow for sucient space on the boom and both sides of
the console during installaon.

6
EVOTM 600
11.1" (282 mm)
11.7" (297 mm)
LED INDICATOR
LIGHTS
Optional LCD Display
OPTIONAL PRINTER
MOUNTING TABS
4 PLCS
9.0" (229 mm)
8.25" (210 mm)
EVOTM 6000
17" (432 mm)
14.2" (361 mm)
11.7"
(297 mm)
9" (229 mm)

7
EVOTM expansion console (EVO-EXPC)
11.1"
(282 mm)
16.5"
(419 mm)
8"
(203 mm)
14.2"
(361 mm)
12.1"
(307 mm)
Front view Side view
EVOTM expansion console 2 (EVO-EXPC2)
11.1"
(282 mm)
10.5"
(267 mm)
8"
(203 mm)
8.2"
(208 mm)
12.1"
(307 mm)
Front view Side view

8
Communication ports
The EVOTM 600 and EVOTM 6000 consoles have several communicaon ports that can be used to
talk to various devices. The communicaon ports can be used for a wide variety of applicaons:
to connect the console to a computer network, to print reports on an external printer or to fax
reports via the oponal internal fax/modem. Please refer to the table below for a more complete
lisng of the ports and their associated devices.
Port Connector Type Devices Module
RS-232 Comm 1 3-pin Terminal Block Local PC (preferred in Comm 1) Controller
RS-232 Comm 2 DB9 Male POS Terminal, External Modem, External ATG to
TS-EMS or Local PC with a null-modem cable Power Supply
Mini USB USB-mini B Laptop Controller
USB USB-A Printer, memory sck Controller
Ethernet #1 RJ45 Network Controller
Ethernet #2 RJ45 Network Controller
Wi-Fi Antenna SMA Jack, Female Wi-Fi Antenna Controller
RS-485/TPI 5 Pin Pluggable Terminal
Block, 0.2" (5.08 mm) LS
TS-DIM (external) and Turbine Pump Interface
(TPI) Power Supply
Bus Extension (CAN) 3 Pin Pluggable Terminal
Block, 0.15" (3.81 mm) LS For connecng to expansion consoles (TS-EXPC) Power Supply
Dispenser Interface Module
(oponal) RS-422/232 and
Current Loop
2 DB9 Male For connecng to dispensing equipment for
reconciliaon
Dispenser
Interface
LON 2 Pin Pluggable Terminal
Block, 0.2" (5.08 mm) LS IFSF Network LON Interface
CAUTION: Peripheral equipment connected to the console’s communicaon port must be
listed by UL (or another third-party, Naonally Recognized test laboratory) when required by the
authority having jurisdicon, and it cannot be installed in a hazardous locaon (unless so rated).
Diagram
))H(( ETH1 ETH2 USB Mini-USB
HIGH LOW GND
A
B
GND
+
-
GND TX RX
TPI RS-485COMM 2BUS EXT
Wi-Fi
Pin 1 - DCD
Pin 2 - RX
Pin 3 - TX
Pin 4 - DTR
Pin 5 - GND.
1

9
Wiring the console and modules
Conduit must only enter the console enclosure through the designated knockouts as shown
below. When installing addional modules, FFS recommends installing non-IS modules from le
to right (from the open slot closest to the power supply) and IS modules from right to le. In this
scenario, all unused slots will be concentrated in the middle of the enclosure, which lets the IS
barrier be easily moved and allows for the possibility of adding future modules to the system
without needing to rewire those devices already in place. It’s also a good idea to always start
wiring your module at the boom-most set of channels (usually Channel 1) to further future-
proof your installaon and avoid any unnecessary confusion.
It is important that intrinsically safe wiring only enter the console through IS knockouts, and
non-intrinsically safe conduit only enter through non-IS knockouts. Maintain the integrity of
the intrinsically safe modules by keeping probe and sensor wiring in conduit separate from all
other wiring. Probe and sensor wiring may be run in the same conduit as long as they are both
receiving power from the same console and the wire complies with NEC 504.30 or applicable
local codes.
Console Specicaons
Line Voltage 115/230 VAC +15%, -10%
Frequency and Power 50/60 Hz, 150 W maximum
Storage Temperature -20 to 60° C (-4 to 140° F)
Operang Temperature 0 to 40° C (32 to 104° F)
Operang Humidity 0 to 95%, non-condensing
Cleaning Use a cloth or sponge slightly dampened in mild detergent.
Splash resistance Do not expose the unit to direct spray, splash or drips.
Locaon Locate the unit indoors in a non-hazardous polluon degree 2
environment (per IEC60664).
EVOTM 600 conduit knockouts
(Boom view)
IS knockouts
Non-IS
knockouts
IS or non-IS (Depends on
moveable barrier locaon) IS knockouts
Non-IS
knockouts
EVOTM 6000 conduit knockouts
(Boom view)

10
Non-IS modules
(red)
Controller Module (CM)
Power Supply Module (PS)
Isolaon barrier
IS modules
(blue)
EVOTM 6000
(Front view with cover removed)
NOTE:Isolaon barriers can be moved if it does not interfere with the conduit knockouts."

11
Non-Intrinsically Safe Wiring
WARNING: Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and any related equipment. A potenally lethal electrical shock hazard and the
possibility of an explosion or re from a spark can result if the electrical circuit breakers are
accidentally turned on during installaon or servicing.
IMPORTANT: Non-intrinsically safe wiring cannot be run in the same conduit as intrinsically safe
wiring. Non-IS modules should always be installed to the le of the moveable isolaon barrier.
Controller Module (CM)
The Controller Module (CM) is a non-IS module that acts like the brain of your console. The CM
handles all of the communicaon between the modules and then sends that informaon to your
output devices. You can use the oponal touch screen LCD or external printer (depending on
model and conguraon) as output devices to communicate with your system. The CM links to
the status lights on the front of the console and the LCD via a exible cable connector.
Flexible cable connector
The exible cable is installed at the factory and is just long enough to allow the door to fully
open. It is protected from high power wiring by the metal shroud aached to the CM.
NOTE: The cable should not be deformed, but should be freely folded back into the shroud so
that it does not get pinched when the door is closed. If the exible cable does become detached,
it can easily be reaached.
To reaach the exible cable connector, idenfy the two sides of each end: there are metal bands
on one side and no metals bands on the other. It hooks into the CM by inserng one end of the
ribbon into the LCD connector with it’s metal bands facing to the le so that a metal-to-metal
connecon is made with the LCD connector’s pins. Aer the ribbon has been correctly inserted
all of the way into the LCD connector so that the metals bands are no longer showing above the
connecon, it should hold itself rmly in place. Once the exible cable connector is properly
aached to the CM’s LCD connector, hook it up to the corresponding connector on the inside of
your console’s door by making the same kind of metal-to-metal connecon that you made while
inserng it into the CM’s faceplate.

12
Power Supply Module (PS)
The PS is a non-intrinsically safe module that provides power to the console from line voltage
rated 110 - 240 VAC. The PS is two inches wide, occupies two slots and is located immediately
to the right of the CM. The PS consists of two AC/DC switching power supplies - one switching
power supply is +5V and the other is +24V. The PS also has two relay outputs for use with remote
annunciators and two low voltage inputs for emergency generator applicaons. A remote
annunciator setup is shown below:
Enlarged View of Power Supply Module’s Relay Outputs
NC1
C1
NO1
NC2
C2
NO2
Suggest Use - Optional:
INCON TS-RA1 (or TS-RA2) & TS-RK
Remote tank overfill alarm outputs.
See the appropriate manuals for further
details.
Remote/External Alarm Outputs
Power Supply
Module
RUN
ERR
5V
24V
POWER
L1
N/L2
RELAY OUTPUTS
NC1
C1
NO1
NC2
C2
NO2
LOW VOLTAGE INPUTS
IN1
GND
IN2
GND
An emergency generator applicaon setup is shown below:
IMPORTANT: Connect a dry contact only!
Power Supply
Module
RUN
ERR
5V
24V
POWER
L1
N/L2
RELAY OUTPUTS
NC1
C1
NO1
NC2
C2
NO2
LOW VOLTAGE INPUTS
IN1
GND
IN2
GND
PS = Discrete Inputs (Low Voltage Contacts Required)
IN1
GND
IN2
GND
Run Relay (C)
Run Relay (N.O.)
Run Relay (C)
Run Relay (N.O.)
- Generator # 1
- Generator # 2

13
Line power wiring
At the electrical power panel, use or install a 20 amp circuit breaker. This breaker should be
dedicated to supplying power to only the EVOTM 600 and EVOTM 6000. Mark this circuit “EVOTM 600
or EVOTM 6000 console power ONLY” on the circuit label (at the back of the electrical power panel
door). Refer to the drawing below and the 110/240 VAC Line Power Wire Connecon List for line
power wiring informaon.
Power Supply
Module
RUN
ERR
5V
24V
POWER
L1
N/L2
RELAY OUTPUTS
NC1
C1
NO1
NC2
C2
NO2
LOW VOLTAGE INPUTS
IN1
GND
IN2
GND
8
16
14
10
12
6
2
4COOLER 15A
B
AN
LIGHTS 10A
TANK 20A
SENTINEL
PUMP #1
2P-20A 3
7
15
13
9
11
5
1
16
02
15
FFO
OFF
MAIN
3 4
1 2
02
02
FFOFFO
OFF
FFO
51
FFO
01
To Ground Stud
12 AWG (2.1 mm) Min.
Redundant Intrinsic Safety Ground
Green Wire,12 AWG (2.1 mm) Min.
Electrical Power Panel
(shown with cover removed)
Neutral
Ground
Bus
- Circuit Assignment Label -
Electrical Power Panel Door
(back side view)
Black (L1-line) Wire, 14 AWG (1.6 mm) Min.
White (L2-neutral) Wire, 14 AWG (1.6 mm) Min.
Green (Gnd-ground) Wire, 12 AWG (2.1 mm) Min.
CU Earth
Ground Rod
14 AWG (2.5 mm²) Min.
14 AWG (2.5 mm²) Min.
12 AWG (4 mm²) Min.
12 AWG (2.5 mm²) Min.
WARNING: Make sure that the console’s power circuit breaker is turned o during any
installaon. Lethal voltages are present inside the console which could kill or injure you. Also,
secure the console’s circuit breaker in the o posion and aach a “lockout” to it, which is dated
and signed by you, to prevent accidental closure, injury or death.
IMPORTANT: The ground bus in the electrical panel must be connected to an earth ground as
required by the Naonal Electrical Code (or Canadian Electrical Code). If the ground bus is not
properly connected to an earth ground, or if the IS safety ground is not properly connected at the
console, a dangerous condion will be created that could result in an explosion.
NOTE: Avoid connecng other equipment to this circuit. If other equipment is connected to this
dedicated circuit, the resulng electrical noise could cause faulty system operaon.
Electrical resistance to earth ground
Aer wiring the IS safety grounds, check the resistance between the IS safety ground terminals at
the console and the earth ground. This resistance must be less than 1 ohm.

14
110/240 VAC line power wire connections
Electrical Panel No. Conductors, Color (Gauge) Circuit
20 Amp Circuit Breaker 1 Black wire, 14 AWG (2.5 mm²) min. 110/240 VAC Power
Neutral 1 White Wire, 14 AWG (2.5 mm²) min. Neutral
Ground Bus 1 Green wire, 14 AWG (2.5 mm²) min. Ground
Ground Bus 1 Green wire, 12 AWG (4 mm²) min. Safety Ground
Nut
Stud: #8 threaded post
Lock Washer
Earth Ground Conductor
Enclosure
Cup Washer
Flat Washer
NOTE: The installer must connect the earth ground conductor to the most convenient ground
terminal as long as it meets local and naonal codes. The earth ground conductor must be 12
AWG (4 mm²) or larger.
Relay output wiring (optional)
The Power Supply Module’s two relay outputs can be used to acvate an external alarm (TS-RA2).
You can press the buon on the Remote Alarm Acknowledge Unit (TS-RK) to silence the alarm.
NOTE: The TS-RA2, TS-RA1 and TS-RK are not part of the UL cercaon of your system. For
more informaon, see the TS-RA1, TS-RA2 and TS-RK Tank Overll Alarms Installaon Guide
(part number 000-1027).
Emergency generator applications (optional)
The wiring or use of discrete inputs is oponal. (Skip this secon if you don’t plan to use this
interface.) Discrete inputs may be wired to an EVOTM 600 or EVOTM 6000 console with 18 AWG,
type TFFN or THWN wire. You may also use THHN wire in sizes larger than 18 AWG.
Emergency backup power generator run-relay(s) are wired to the discrete input interface
terminals on the console. A run-relay closure will stop a leak test on the associated generator fuel
tank. When the generator run-relay opens (generator stops running), a run report is produced at
the console, which shows the total and hourly fuel consumpon rate during the run cycle.
NOTE: You must use dry run-relay contacts for this interface because the EVOTM 600 and
EVOTM 6000 supply is +5 VDC digital logic power at the IN (input) terminals.
NOTE: It is recommended that you use: IN 1 & GND for Generator 1 /fuel supply Tank #X,
and IN 2 & GND for Generator 2 /fuel supply Tank #Y. The specic fuel tank(s) assigned are
“programmable.” (See "Power Supply Module (PS)" for wiring details.)

15
AC Input Module (ACI)
The ACI is a non-intrinsically safe module that has 12 idencal opcally isolated AC input
channels that can be used for dispenser hook isolaon, vapor processor input, or as generic AC
inputs. Your console can handle a total of 36 AC inputs, up to three AC Input Modules in one
system, or 72 AC Inputs an expansion console and six AC Input Modules.
AC Input Module Specicaons
Number of Channels: 12 opcally isolated
Input Voltage Rang: 110 – 240 VAC
Input Current: 7 mA RMS
Dispenser Hook Signals
EVOTM 600 and EVOTM 6000 consoles allow for the dispenser hook signals from every dispenser
to be wired to the AC Input Module. This provides electrical isolaon for each dispenser. When
making the connecon for the hook signals to the AC Input Module, refer to the following
diagram and use these guidelines:
• If there are two hooks per dispenser: wire the two hooks from Dispenser 1 to AC input
channels 1 and 2, the hooks from Dispenser 2 to AC channels 3 & 4, etc.
• If there are three hooks per dispenser, then wire the line and neutral of the three hooks of
Dispenser 1 to the input channels 1, 2,3 and so on.
NOTE: Each channel requires a neutral to operate properly.
AC Input
Module
RUN
ERR
Chan
3
Chan
2
Chan
1
Chan
6
Chan
5
Chan
4
Chan
12
Chan
11
Chan
10
Chan
9
Chan
8
Chan
7
Incoming Dispenser
Hook Signal
Line
Neutral
Line
Neutral
Line
Neutral
Vapor Processor
(optional)
Generic Device
(optional)

16
Relay Module (RLY)
The RLY is a non-intrinsically safe module with 8 idencal Form C output channels. Each channel
has three terminals and a eld-replaceable, 3A, 250V, fast-acng fuse. Each channel can be
congured as NO or NC with the power o by wiring to the appropriate terminals. The EVOTM 600
and EVOTM 6000 console can accommodate up to 24 outputs (8 outputs on up to 3 modules) or
up to 48 outputs with an expansion console. The diagrams below shows two examples of posive
shutdown upon alarm condions.
Relay Module Specicaons
Number of Channels: 8 Form C
Contact Rang: 2A @ 250 VAC
2A @ 30 VDC
Switching Current: 2A Max.
Switching Power: 1500 VA Max.
Relay Module
RUN
ERR
NO8
C8
NC8
NO7
C7
NC7
NO6
C6
NC6
NO5
C5
NC5
NO4
C4
NC4
NO3
C3
NC3
NO2
C2
NC2
NO1
C1
NC1
Relay Module disables the
hook signal to the pump
upon alarm conditions.
110/240 VAC
Electrical Panel
Line Neutral
Switching Current 2A Max.
Switching Power 1500 VA Max.
NOTE: A valid dispenser hook signal (shown in the "Dispenser Hook Signals" secon) coming from
the AC Input Module is required for these diagrams to funcon as shown.