Fri-Jado CSD 180 Hot User manual

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WWW.FRIJADO.COM Service Manual CSD 180 Hot form 9123877 rev. 00/2011
SERVICE MANUAL
CSD
Convenience Store Displayer
- NOTICE -
This manual is prepared for the use of trained Service Technicians
and should not be used by those not properly qualified. If you
have attended a trianing for this product, you may be qualified to
perform all the procedures in this manual.
This manual is not intended to be all encompassing. If you have
not attended a training for this product, you should read, in its
entirety, the repair procedure you wish to perform to determine
if you have the necessary tools, instruments and skills required to
perform the procedure. Procedures for which you do not have the
necessary tools, instruments and skills should be performed by a
trained technician.
Reproduction or other use of this Manual, without the express
written consent of Fri-Jado, is prohibited.
MODEL
CSD 180 Hot

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Page 2 Service Manual CSD 180 hot form 9123877 rev. 07/2011

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Service Manual CSD 180 hot form 9123877 rev. 07/2011
Index .......................................................................................................................................................... 3
General technical data.............................................................................................................................. 4
Technical data ....................................................................................................................................... 4
Removal and replacement of parts ......................................................................................................... 5
Warning stickers .................................................................................................................................... 5
Dia lamp ................................................................................................................................................. 5
Dia lamp (continued)............................................................................................................................. 6
TL light on backside............................................................................................................................... 6
TL light on backside (continued) .......................................................................................................... 7
Heating element.................................................................................................................................... 7
Heating element (continued)................................................................................................................ 8
Electronic components .......................................................................................................................... 8
Main switch ........................................................................................................................................... 9
Temperature display .............................................................................................................................. 9
Door glass............................................................................................................................................... 9
Door glass (continued) ........................................................................................................................ 10
Sideglass ............................................................................................................................................... 10
Sideglass (continued)........................................................................................................................... 11
Glass swingdoor................................................................................................................................... 12
Electrical tests and service procedures.................................................................................................. 13
Heating element test........................................................................................................................... 13
General troubleshooting list.................................................................................................................. 14
Troubleshooting for the CSD180 ........................................................................................................ 14
Exploded view and partslist................................................................................................................... 15
CSD180.................................................................................................................................................. 15
Electrical diagram.................................................................................................................................... 17
Circuit diagram CSD180....................................................................................................................... 17
INDEX

Service Manual CSD 180 hot form 9123877 rev. 07/2011
GENERAL TECHNICAL DATA
Page 4
This manual covers the CSD180 hot Merchandiser.
• CSD180–Merchandiser3deck
All of the information, illustrations and specifications contained in this manual are based on
the latest product information available at the time of printing.
Type CSD180
Power (W) 2600
Fuses needed with power connection
230V,1N~50...60Hz 1x16 A
Standard plug from factory Two-pole earthed plug 16 A
Temperature range 22-90˙C
Lighting 2x TL lamp 18W
1xPLLlamp55W
Netweight(kg) 63
Grossweight(kg) 76
Height(mm) 877
Width (mm) 728
Depth (mm) 576
• Standardsetoftools.
• Metricwrenches,socketsandhexsocketkeywrenches.
• Multi-meterandACcurrentclampmeter.
• Temperaturetester.
• Insulationvaluetester(Megger).
• FieldServiceGroundingKit.
TECHNICAL DATA
GENERALTECHNICALDATA

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Service Manual CSD 180 hot form 9123877 rev. 07/2011
REMOVAL AND REPLACEMENT OF PARTS
1. Check if the warning stickers and the Fri-
Jado logo are glued on the CSD.
2. Replace the warning stickers and logo in
case of damage.
1. Open the swingdoor on the top.
2. Loosen the 7 screws on the bottom side
of the headlight: (1) and (2).
3. Press the headlight from the front side
backwards till the end position.
See next page...
WARNING STICKERS
DIA LAMP
REMOVAL AND REPLACEMENT OF PARTS

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REMOVAL AND REPLACEMENT OF PARTS
4. Remove the 3 plates (3) by sliging them
downwards. Check these plates on da-
mages.
5. Pull the PLL lamp carefully out of the
holder.
6. Check the support clip (5).
7. Check the lamp holder (6).
8. Check the prisma protection plate (7) on
damages and deformation.
9. Reverse the procedure to install.
1. Open the backdoor.
2. Check the lamps on function, discolora-
tion and dirt.
3. Remove the lamp by turning this a quar-
ter and pulling it forward.
See next page...
Note:
Romove the lamp carefully without
breaking it.
DIA LAMP (CONTINUED)
TL LIGHT ON BACKSIDE

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Service Manual CSD 180 hot form 9123877 rev. 07/2011
REMOVAL AND REPLACEMENT OF PARTS
4. Remove the 2 screws (4) on the lamp
bracket (5) and check the lamp holders
on dirt, burning or deformation.
1. Pull the knob off from the thermostat
(2).
2. Remove the 2 screws that sucure the
back panel and remove this panel (1). 2.
Open the back door and remove the two
bottom plates (4).
See next page...
TL LIGHT ON BACKSIDE (CONTINUED)
HEATING ELEMENT

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Page 8 Service Manual CSD 180 hot form 9123877 rev. 07/2011
REMOVAL AND REPLACEMENT OF PARTS
3. Disconnect the wiring from the heating
element (5).
4. Remove the mounting nuts from the ele-
ment and remove the element by sliding
it to the inside (6).
5. Reverse the procedure to install.
Note:
Be sure to place the bottom plates in the
right position.
1. Pull the knob off from the thermostat
(2).
2. Remove the 2 screws (3) that sucure the
back panel and remove this panel (1).
Below mentioned components can be repla-
ced if broken:
4: Sensor thermometer
5: Sensor thermostat
6: Blower motor
7: Contactor
8: Ballast
9: Thermostat
Note:
When changing thetemperature sensor it
is recommended to ty a pull wire around
the old sensor in order to pull the new wire
through the plastic protection tube.
HEATING ELEMENT (CONTINUED)
ELECTRONIC COMPONENTS

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Service Manual CSD 180 hot form 9123877 rev. 07/2011
REMOVAL AND REPLACEMENT OF PARTS
1. Use a screwdriver to tilt the switch out of
the frame.
2. Remove the wiring from the switch.
3. Reverse the procedure to install.
1. Use a screwdriver to tilt the display out
of the frame.
2. Remove the wiring from the display.
3. Reverse the procedure to install.
1. Open the door and remove the 2 screws
that secure the hinge plate and remove
this plate.
2. Lift the complete door out of the bottom
hinge.
See next page...
MAIN SWITCH
TEMPERATURE DISPLAY
DOOR GLASS

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REMOVAL AND REPLACEMENT OF PARTS
SIDEGLASS
3. Check parts (2) on wear.
4. Remove the 2 screws that secure the
door handle and carefully remove the
handle and leave the magnets on the
door frame.
5. Cut the sealant on the bottom side
btween the glass and the frame.
6. Remove the glass out of the frame.
7. Reverse the procedure to install.
1. Remove the screws (1) and (2) that se-
cure the cover plate (3) on the inside and
remove this plate.
See next page...
DOOR GLASS (CONTINUED)

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Service Manual CSD 180 hot form 9123877 rev. 07/2011
REMOVAL AND REPLACEMENT OF PARTS
2. Remove the locknut and and bracket
that secures the glass (5).
3. Cut the sealant around the glass with a
stanley knife.
4. Remove the remaining sealant from the
frame and clean the frame with a sol-
vent.
5. Apply sealant all around the frame or on
the inside of the new glass.
6. Tilt the glass in the carrying channel
on the bottom side and press the glass
against the frame.
7. Mount the bracket and locknut, but
don’t tighten the nut total!
8. Now press the glass, beginning on the
bottom side, against the frame to spread
the sealant in an equal way.
9. Now tighten the locknut (5).
10. Mount the cover plate on the inside.
SIDEGLASS (CONTINUED)

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Page 12 Service Manual CSD 180 hot form 9123877 rev. 07/2011
REMOVAL AND REPLACEMENT OF PARTS
1. The bolt (1) that secures the door is secu-
red with Loctite 271. If you remove these
bolts you have to secure them again with
this Loctite. If you don’t have the Loctite
with you you can also replace the glass
without removing the bolts. Just go to
step 2.
2. Open the door and remove the bolts (3)
on both sides. Now carefully remove the
clamp and and magnets and take out the
glass (6).
3. Reverse the procedure to install.
Note:
The bolt (1) is secured with Loctite 271.
GLASS SWINGDOOR

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Service Manual CSD 180 hot form 9123877 rev. 07/2011
ELECTRICAL TESTS AND SERVICE PROCEDURES
Page 13
ELECTRICAL TESTS AND SERVICE PROCEDURES
Note: When testing the resistance of the element remove the wiring.
HEATING ELEMENT TEST
Type Wattage/Voltage Resistance Ω
-0% + 10%
Current A
CSD180 2500 21.2 10.8
2
1
2

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Page 14
TROUBLESHOOTING
GENERAL TROUBLESHOOTING LIST
TROUBLESHOOTING FOR THE CSD180
Symptom Possible causes
No power to oven controls. 1. Main breaker open.
2. Main switch malfunction.
3. Wiring loose.
Main fuse or breaker blows. 1. Wiring incorrectly.
2. Heating element, blower, contactor or wiring shorted.
3. Wiring shorted.
Display does not reach desired temperature. 1. Incorrect line voltage.
2. Heating element malfunction.
3. Blower malfunction.
4. Thermostat malfunction.
5. Thermometer indicates wrong value.
6. Wiring loose.
Display temperature is too high. 1. Thermostat malfunction.
2. Thermometer indicates wrong value.
Lamp(s) do not work.
Note: The TL lamps are connected in series.
When 1 lamp brakes the other does not
work also.
1. Lamp (s) broken.
2. Ballast malfunction.
3. Wiring loose.
Products dry out too fast. 1. No water in water drawer.
2. thermostat setting too high.

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EXPLODED VIEW AND PARTSLIST
Service Manual CSD 180 hot form 9123877 rev. 07/2011
CSD180
EXPLODED VIEW AND PARTSLIST

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EXPLODED VIEW AND PARTSLIST
Service Manual CSD 180 hot form 9123877 rev. 07/2011
Item Part number Qty. Description
1 9274024 1 Light box
2 9274027 1 Plate holder
3 9274028 2 Clamp plate
4 9222210 1 Support lamp PLL
5 9272001 1 Protection plate, opal
6 9272013 1 Dia strip, logo
7 9272002 1 Protection plate, transperant
8 9272000 1 Protection plate, prisma
9 9160019 1 Lamp PLL 55W
10 9082897 1 Lamp holder
11 9274020 1 Top plate
12 9270006 1 Cover plate with insulation, ass.
13 9270405 1 High limit adjustment
14 9274064 3 Cover plate
15 9274058 2 Light fixture
16 9274059 1 Lamp holder, links
17 6511627 4 Lamp holder
18 9271000 2 Lamp TL5 14W/830 foodsave
19 9274060 1 Lamp holder, rechts
20 9059187 1 Knob
21 9274036 1 Bottom plate left
22 9274037 1 Bottom plate right
23 9270402 1 Door frame
24 0602072 1 Bush bearing
25 9274053 1 Door hinge plate
27 9272006 1 Glass, rear door
28 9272011 1 Top grid shelf
29 9272010 1 Middle grid shelf
30 9272009 1 Lower grid shelf
31 9270003 1 Glass panel, left, ass.
32 9274019 2 Clamp
34 9274044 1 Thermostat sensor holder
35 9274010 1 Back panel
36 9272018 1 Holder for sensor
37 9086100 1 Blower
38 9040081 11 Magnet
39 9274017 1 Door handle
40 9272016 1 Thermostat
41 9281001 1 Ballast 2x14W
42 9191181 1 Contactor
43 9222076 1 Strain relief
44 9222077 1 Nut, strain releaf
45 9160865 1 Heating element
46 9274034 1 Support profile, right
47 9270403 1 Drawer
48 9086118 1 Knob
49 9274009 1 Swing drawer
Item Part number Qty. Description
50 9270004 1 Glass panel, right, ass.
51 9057355 4 Adjustable leg
52 3500105 1 Volt warning sticker
53 8072098 1 Name plate
54 9123148 2 Heat warning sticker
55 9272012 1 Temperature display + sensor
56 6791020 1 Main tumble switch
57 9274033 1 Support profile, left
58 9272005 3 Glass, swingdoor
59 9274032 3 Hinge profile, right
60 9086207 6 Bumper
61 9087562 1 Brass bearing 6mm
62 9272017 6 Bolt M6 for hinge
63 9274048 3 Handle, right
64 9040081 12 Magnet
65 0169197 2 Gasket, heating element
66 0169189 2 Nut, heating element
67 0142111 1 Washer M6, stainless steel
68 9274055 1 Washer, stainless steel
69 9091383 1 Connecting cable with plug
70 9221015 1 Ballast, 1x 55W
71 9272015 12 Screw, M4x16
72 9274030 3 Hinge profile, left
73 9274047 3 Handle, left
74 9274049 1 Clamp
75 9274050 1 Panel, left
76 9274051 1 Panel, right

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Service Manual CSD 180 hot form 9123877 rev. 07/2011 Page 17
ELECTRIC DIAGRAM
CIRCUIT DIAGRAM CSD180
ELECTRICAL DIAGRAM

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Service Manual CSD 180 hot form 9123877 rev. 07/2011

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Service Manual CSD 180 hot form 9123877 rev. 07/2011
Fri-Jado B.V. • P.O. Box 560 • 4870 AN • Etten-Leur • The Netherlands • tel [phone] • fax [phone] • [email protected] • www.frijado.com