Fri-Jado TDR-AC User manual

WWW.FRIJADO.COM Service Manual TDRacPKII form 9120931 rev. 11/2017
- NOTICE -
This manual is prepared for the use of trained Service Technicians and should not be used by
those not properly qualied. If you have attended a training for this product, you may be
qualied to perform all the procedures in this manual.
This manual is not intended to be all encompassing. If you have not attended a training for
this product, you should read, in its entirety, the repair procedure you wish to perform to
determine if you have the necessary tools, instruments and skills required to perform the
procedure. Procedures for which you do not have the necessary tools, instruments and
skills should be performed by a trained technician.
Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is
prohibited.
SERVICE MANUAL
TDRac

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Service Manual TDRacPKII form 9120931 rev. 11/2017
TABLE OF CONTENTS
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Service Manual TDRacPKII form 9120931 rev. 11/2017
TABLE OF CONTENTS
Versions
Version Issue date
dd/mm/yy
Remarks
1711 28/11/2017 First release

INDEX
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Service Manual TDRacPKII form 9120931 rev. 11/2017
TABLE OF CONTENTS
Index........................................................................................................................................................... 4
TDR-ac Installation..................................................................................................................................... 6
TDRac, technical data............................................................................................................................. 6
Introduction ............................................................................................................................................. 8
Unpacking the unit .................................................................................................................................. 8
Location................................................................................................................................................... 9
Electrical supply ...................................................................................................................................... 9
Factory
default ! ............................................................................................................................................. 9
European models.................................................................................................................................... 9
Factory
default ! ............................................................................................................................................. 9
American models .................................................................................................................................... 9
Legs / Castors....................................................................................................................................... 10
Tethering of the unit............................................................................................................................... 10
Power, Water and Drain connections.....................................................................................................11
Water Requirements ..............................................................................................................................11
Connecting the drain tube..................................................................................................................... 12
Extraction of the rotisserie..................................................................................................................... 12
grease Collection .................................................................................................................................. 13
Test run ................................................................................................................................................. 13
Instructions for operators ...................................................................................................................... 13
TDR ac on Stand................................................................................................................................... 14
TDR ac Hood ........................................................................................................................................ 15
Software ................................................................................................................................................... 16
Default parameters Version 6.01.00 TDRac (mark III) ................................................................... 16
Exploded views and partslists .................................................................................................................. 18
TDRac, Electrical parts ......................................................................................................................... 18
TDRac, Partslist Electrical parts............................................................................................................ 19
TDRac, Doors ....................................................................................................................................... 20
TDRac, Partslist Doors.......................................................................................................................... 21
TDRac, Rotor ........................................................................................................................................ 22
TDRac, Partslist Rotor .......................................................................................................................... 23
TDRac, Blower & Heating ..................................................................................................................... 24
TDRac, Partslist Blower & Heating ....................................................................................................... 25
TDRac, Cleaning system ...................................................................................................................... 26
TDRac, Partslist Cleaning system......................................................................................................... 27
TDRac, Sheet metal.............................................................................................................................. 28
TDRac, Partslist Sheet metal................................................................................................................ 29
TDRac, Underframe.............................................................................................................................. 30
TDRac, Partslist Underframe ................................................................................................................ 31
Electrical diagrams .................................................................................................................................. 32
Circuit diagram TDRac (mark III) .......................................................................................................... 32
Wiring diagram TDRac (mark III) .......................................................................................................... 33
Circuit diagram TDRac (mark II) ........................................................................................................... 34
Wiring diagram TDRac (mark II) ........................................................................................................... 35
Circuit diagram TDRac (mark 1) ........................................................................................................... 36
Wiring diagram TDRac (mark 1) ........................................................................................................... 37

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Service Manual TDRacPKII form 9120931 rev. 11/2017
TDRAC, TECHNICAL DATA
TDR-AC INSTALLATION
Dimensions Width mm 1045
Depth mm 975
Height mm 1795
Weight Gross kg 300
Net kg 250
Maximum ambient tem-
perature
°C 35
Sound pressure dB (A) < 70
Electrical installation Voltage V 3N ~ 400/230
Frequency Hz 50/60
Required power kW 10.5
Max. nominal current A 16
Plug CEE-form A 16
Length m approx. 2.2
Water connection Aerated inch ¾
Water pressure kPa 200 – 500
Acidity pH 7.0 - 8.0
Chlorides ppm <30
Hardness ¹ dH <4
Drain Open connection mm min. 40
European models
Consult the identication plate to get the proper specications of the unit. The electrical data may vary from
country to country.
¹ See chapter “water requirements” for detailed information

TDR-ac Installation
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Service Manual TDRacPKII form 9120931 rev. 11/2017
Dimensions approx. Width inch 41
Depth inch 38½
Height inch 70½
Weight Gross lbs 662
Net lbs 552
Maximum ambient tem-
perature
°F 95
Sound pressure dB (A) < 70
Electrical installation Voltage V 3 ~ 208
Frequency Hz 50/60
Required power kW 12
Max. nominal current A 35.5
Plug NEMA 15 - 50P
Length inch 75
Water connection Aerated inch ¾
Water pressure kPa 200 – 500
Acidity pH 7.0 - 8.0
Chlorides ppm <30
Hardness ¹ dH <4
Drain Open connection inch min. 1 5⁄8
American models
¹ See chapter “water requirements” for detailed information

TDR-ac Installation
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Service Manual TDRacPKII form 9120931 rev. 11/2017
INTRODUCTION
• Unpacking of the unit.
• Remove the pallet under the unit with the help of a fork lift.
• Put the unit on his location.
• Check if there is enough free space around the unit (see installation drawing).
• Check the electrical supply.
• Tethering of the unit.
• Connect the water.
• Connect drain.
• Grease collection.
• Make a test run on 250 °C.
• Give instructions to the operator.
UNPACKING THE UNIT
Immediately after unpacking the oven, check for possible shipping damage. If the oven is found to
be damaged, save the packaging material and contact the carrier.
The standard way to remove the oven from a pallet is with a fork lift.

910 mm
36”
TDR-ac Installation
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Service Manual TDRacPKII form 9120931 rev. 11/2017
Prior to installation, test the electrical service to assure that it agrees with the specications on the
machine data plate located on the right side panel near the controls. The connecting cable for the
unit must be equipped with an approved plug connection. If use is to be made of a permanent con-
nection, the connecting cable must be connected to a manual on/o󰀨 switch that is installed near
the unit in a clear visible manner.
ELECTRICAL SUPPLY
IMPORTANT: Make sure you lea-
ve su󰀩cient space around the ro-
tisserie to easily remove or insert
the rotor. If the base has (rotating)
wheels, the oor on which it rests
must be level.
LOCATION
The oven must be installed on a level surface. The installation location must allow adequate clea-
rances for servicing and proper operation.
The unit must be connected according to one of the the gures below.
12 3 4 5 6
N
L1
12 3 4 5 6
L2L1 L3 N
12 3 4 5 6
L2L1 L3
400 V, 3N ~ 50...60 Hz 200 V - 230 V, 1N ~ 50...60 Hz 200 V - 230 V, 3 ~ 50...60 Hz
FACTORY
DEFAULT !
EUROPEAN MODELS
FACTORY
DEFAULT !
AMERICAN MODELS

TDR-ac Installation
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Service Manual TDRacPKII form 9120931 rev. 11/2017
The TDR ac is placed on a stand with 2 swivel and 2 locking swivel castors.
LEGS / CASTORS
TETHERING OF THE UNIT
Warning: Safety standards require that, when this appliance is properly connected to the electrical
power supply using exible conduit, adequate means be provided to limit movement of the ap-
pliance without depending on or transmitting stress to the electrical conduit. This means that, as
part of the installation, the base or bottom unit of stacked models must be secured to the building
structure (typically either wall or oor) to limit the movement of the appliance and, thus, helping to
prevent damage to the conduit during cleaning, maintenance and service operations.
A tether bracket, as shown on the drawing below, is provided with the stand. Based on the routing
of the exible conduit, the bracket must be installed along with the caster to one corner of the base
using the hardware provided. The remaining open hole in the center of the tether bracket is to
be used to secure one end of the tether (locally supplied chain, cable, etc.). The other end of the
tether is to be secured to an anchoring point in the building structure.
Note: Length of tether must be shorter than the exible conduit to make sure that during appliance
movement, no stress is transmitted to the conduit.

TDR-ac Installation
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Service Manual TDRacPKII form 9120931 rev. 11/2017
Drain hose, Ø 27 x Ø 20, L= 1,2 mtr
(Ø 1 1/16 x Ø 13/16”, L= 47”)
See chapter “connecting the drain tube” for
further information.
Water supply hose
G 3/4”, L= 1,1 mtr (43”)
400 V European models
Power connection
Cee form 16 A,
L= 2,5 mtr (98”)
200-230 V USA models
Power connection
NEMA 15-50
WATER REQUIREMENTS
The supplied tap water must have the following conditions:
1. Minimum pressure 200 kPa (2 bar)
2. Maximum pressure 500k Pa (5 bar)
3. Maximum water temperature 55 °C (130 °F)
4. Acidity pH 7.0 - 8.0
5. Chlorides less than 30 ppm
6. Use a sediment pre-lter or a strainer for the reduction of silica and other non-dissolved sedi-
ments.
Water hardness and descaling lters.
7. A descaling lter is advised when the hardness of the water is > 4° dH (4 Grains/Gal).
8. A descaling lter is mandatory when the hardness of the water is > 20° dH (20 Grains/Gal).
Note that the cleaning capacity of the cleaning tablets will decrease with harder water.
The by-pass of the descaling lter, if applicable, needs to be adjusted to zero.
Refer to the lters manual to determine the lter capacity. This lter capacity needs to be adjusted
in the manager parameters.
POWER, WATER AND DRAIN CONNECTIONS
The Power, water and drain connections can be found on the back of the unit.

√X
√XX
TDR-ac Installation
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Service Manual TDRacPKII form 9120931 rev. 11/2017
CONNECTING THE DRAIN TUBE
An open draining system with a 110 mm (4 1/2”) funnel is recommended. The drain tube has an
outside diameter of 33 mm (1 1/3”).
• It is not allowed to make a closed connection!
• Make sure that the tube is not kinked and is sloping downwards to the drain funnel.
• The minimum inside diameter of the sewer pipe needs to be 40 mm (1 1/2”).
• A siphon in the customers sewer is highly recommended to prevent odors from coming out of
the sewer.
• See below examples.
An extraction hood is prescribed when the unit is NOT delivered with the special Fri-Jado extrac-
tion hood mounted on it.
The TDR produces about 10 m³ (350 cf) vapour during a cooking cycle. When placing the rotisse-
rie under an extraction hood, the following guide lines have to be considered:
• The minimum capacity of the extraction hood has to be 800 m³/h (25000 cf/h).
• The extraction hood has to extend minimum by 20 cm (8”) on all sides of the rotisserie.
• The extraction hood has to have a free hight, above the rotisserie, of a minimum of 30 cm (12”).
• The rotisserie has to be accessible for service purposes.
• The extraction hood has to have facilities to drain any condensation, down to a drain.
EXTRACTION OF THE ROTISSERIE
Possible lay outs of drain Faulty lay outs of drain

TDR-ac Installation
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Service Manual TDRacPKII form 9120931 rev. 11/2017
After installation of the rotisserie the operator of the unit has to be instructed.
The instruction has to cover the following subjects:
• Programming and options.
• Working of the unit.
• Free space of unit for cooling of drive motor and blowers.
• Run through the user manual.
• How to run the cleaning program and placing cleaning tablets.
• Cleaning of the tablet dispenser and bottom lters after the cleaning program has nished.
• Periodical maintenance:
o Cleaning of fan plate every 3 month.
o Yearly maintenance by service agent.
• How to react for information or service calls.
INSTRUCTIONS FOR OPERATORS
The oven must be burned in to release any odours that might result from heating the new oven
surfaces. Operate the oven at maximum temperature setting of 250 °C for 30 minutes. Smoke with
an unpleasant odour will normally be given o󰀨 during this burn-in period.
TEST RUN
Place the bucket, which is delivered with the unit, inside the stand under the drain pipe.
It is also possible to put other containers in the underframe to collect the grease.
Note 1: In one run, 5 liters (1,3 gallon) grease can come out.
Note 2: The temperature of the grease can go up to 80 °C (176 °F).
Make sure that the container meets the above requirements.
GREASE COLLECTION

121
613 (24 1/8”)
971 (38 1/4”)
851 (33 1/2”)
(768 30 1/4”)
1794 (70 5/8”)
865 (34 1/16”)
80 (3 1/8”)
1044 (41 1/8”)
778 30 5/8”)
1615 (63 5/8”) >100 (4”)
>50 (2”)
6
1 2 3
8
9
6
6
1
2
3
>300 (12”)
6
>50 (2”)
110 (4 1/4”)
TDR-ac Installation
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Service Manual TDRacPKII form 9120931 rev. 11/2017
Location of mains connection
Location of water connectionG 3/4” BSP
Location of drain hose Ø 27 mm (1 1/16”)
Minimum required space
Example of funnel
Sewer pipe > Ø 40 mm (1 5/8”)
1
2
3
6
8
9
TDR AC ON STAND

375 (14 3/4”)
1080 (42 1/2”)
1045 (41 1/8”)
613 (24 1/8”)
(768 30 1/4”)
2126 (83 3/4”)
865 (34 1/16”)
80 (3 1/8”)
1044 (41 1/8”)
778 30 5/8”)
8
9
1
2
3
110 (4 1/4”)
121
1730 (68 1/8”) >50 (2”)
>50 (2”)
6
1 2 3
6
6
>50 (2”)
TDR-ac Installation
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Service Manual TDRacPKII form 9120931 rev. 11/2017
TDR AC HOOD
Location of mains connection
Location of water connectionG 3/4” BSP
Location of drain hose Ø 27 mm (1 1/16”)
Minimum required space
Example of funnel
Sewer pipe > Ø 40 mm (1 5/8”)
1
2
3
6
8
9

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Service Manual TDRacPKII form 9120931 rev. 11/2017
DEFAULT PARAMETERS VERSION 6.01.00 TDRAC (MARK III)
SOFTWARE
Level 1 Level 2 Level 3 Default Possibilities
Information 6.01.00 software version
Manager
Change Pin code 0000 0000 - 9999
Save Recipes save cookbook to USB
Load Recipes load cookbook from USB
Load messages
Light on on - o󰀨
Temperature °C °C - °F
Unit lit lit-gal
Set time Local time
Set date Actual date
Time format 24 hr 24 hr - AM/PM
Date format DMY DMY - MDY
Alarm signal yes no - yes
Preheat mode yes no - 1x - yes
Preheat delta 0 -50°C to + 50°C or -90°F to +90°F
Auto recipe start yes no - yes
Buzzer set 0 0 - 4
key beep yes no - yes
water capacity lter -50 - 30000 or “-” for innite
Lime lter Remaining capacity of lime lter
Lime lter replaced no no - yes
Clear error no - yes
Service 4878
device type TDRi STGi, Multi, BSi, STOi, TRC, ACR,
TDRi
auto-correct time no - time
set language english englisch - deutsch - francais - neder-
lands - espanol - japanese - danish -
italiano - russian
Manual Operation no no - yes
error history overview of last 200 errors
save error history save error history on usb
clear error history
correct-factor 3x 1x - 10x
debug rs232 no no - yes
demo mode no no - yes
demo parameters
auto o󰀨 60 min no or 10 - 240
pin code **** read out of the manager pin code
Sensor o󰀨set 0 °C -5°C - 5°C

SOFTWARE
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Service Manual TDRacPKII form 9120931 rev. 11/2017
Level 1 Level 2 Level 3 Default Possibilities
Fat drain open open open - programmed
Drain time 40 sec. 10 - 40
Clean Cycle 2 2 - 4
Clean temp Clean temp 55 °C 25 - 60
Cool temp 75° C 25 - 100
Clean Times Rinse heat time 20 min 5 - 40
Rinse time 10 min. 5 - 40
Drain time 3 min 2 - 10
Rinse B time 10 sec 5 - 60
Drain B time 2 min 1 - 5
Final time 1 min 1 - 15
Clean water supply Clean cycle 1 35 sec 1 - 120
Clean cycle 1 60 sec 1 - 120
Complete cleaning yes no - yes
Delete all programs no - yes
PID factors P 100 0 - 100
I 5 0 - 100
D 100 0 - 500
iMax 100 10 - 300
Relay actions: 80 16 - 160
Energy Volts 230 1 - 260
Model TDR TDR
I/O test read the inputs and set the outputs
Ignore errors no no - yes
save HACCP log save haccp log on usb
save parameters save parameters on usb
load parameters load parameters from usb

4
61
52
53
54
16
55
17
18
13
15
14
8
10
2
3
6
50
12
11
9
58
20
51
7
22
21
60
5
1
874 872
873
2
14
15
13
14 14
10
52
53
54
55
51
50
19
21
59
2,5µF 6µF
28 29 30
31
26 27
34 35
36 37
32
33
39
41
40
38
26
26
26
35
33
25
23
23
24 866
832
45
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Service Manual TDRacPKII form 9120931 rev. 11/2017
TDRAC, ELECTRICAL PARTS
EXPLODED VIEWS AND PARTSLISTS

EXPLODED VIEWS AND PARTSLISTS
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Service Manual TDRacPKII form 9120931 rev. 11/2017
TDRAC, PARTSLIST ELECTRICAL PARTS
Pos Part number Description Qty Unit Priority
19172552s CPU + LCD + cable 1
2 9172329 Keypad, set of 2 1
3 9172362 Buzzer 12V 1
4 9172314 Ribbon cable 14p 1
5 9192400s Power & I/O board 1
6 9291141 Socket, relay Allen Bradley 3
7 9291140 Relay Allen Bradley 3
8 3500069 Contactor 2
9 9311016 Power Supply 24V 5A 1
10 9040970 Thermostat 1
11 9077101 Capacitor 2,5µF 1
12 9192034 Capacitor 6µF 1
13 9291001 Lamp 500W 2
14 9311015 Lamp holder R7s ceramic 4
15 8091005 Fan 2
16 9293020 Blower 1
17 9292018s element 9300 W
17 9302045s Heating element 10,8kW 208V 1
18 9310070 Gearmotor, complete with drive head 1
19 9172310 Temperature sensor PT 1000 1
20 9311006 Pump 1
21 9311008 Motor valve -2/2 1/2" CR03
21 9311023 Motor valve -2/2 1/2" CR02 5
22 9311007 Solenoïd valve E 2/2 - 1/2" 1
23 3500020 Reed switch 2
25 9291012 USB cable 0
26 9191222 End Clamp Clipx 35-5 PHX 10
27 9191352 Terminal PT 6 (GY) 6 qmm PHX 6
28 9191355 Plug-in bridge FBS 2-8 PHX 2
29 9191353 Terminal PT 6 PE (GN/YE) 6 qmm PHX 1
30 9191354 End Cover D-PT 6 PHX 1
31 9191218 Fuse holder Euro ABB 2
32 9191250 Cap end, for fuse holder 1
33 9191238 Plug-in bridge FBS 2-6 PHX 3
34 9191237 Plug-in bridge FBS 3-6 PHX 1
35 9191236 Plug-in bridge FBS 4-6 PHX 3
36 9191240 Terminal PT 4 (GR) 4 qmm PHX 13
37 9191241 Terminal PT 4 (BU) 4 qmm PHX 7
38 9191239 Terminal PT 4 PE (GN/YE) 4 qmm PHX 1
39 9191223 End Cover D-PT 4 PHX 1
40 9191232 Terminal, 2P 4qmm 17
41 9191351 Endkap, 2P terminal 1
45 9191197 Fuse 10A, ceramic 32x6,3 2
50 Cover, lamp 2
51 Mounting plate, lamp 2
52 Reinforcement plate 2
53 9312017 Seal light (for lamp 500W) 2
54 9312020 Glass, oven illumination 2
55 Cover prole, oven illumination 2
58 9293096 Silicon hose Ø12xø3, L=38 1
59 9293095 Silicon hose Ø10xø4, L=38 1
60 9110072 Clamp 2
61 9294069 Bracket, sensors 1

100
105
108
109
106
103
102
107
101
110
111
120
117
116
115
114
113
112
126
128 126
125
124
123
123
122
121
129
127
127
130
112
110
110
111
115
114
113
112
112
108
109
107
117
116
110
105
115
115123
122 130
126
127
126
127
124
131
132
133
134
121
140
139
135
137
138
136
139
123
115
EXPLODED VIEWS AND PARTSLISTS
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Service Manual TDRacPKII form 9120931 rev. 11/2017
TDRAC, DOORS