Fri-Jado HD 3 User manual

Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
WWW.FRIJADO.COM
INSTALLATION MANUAL
- NOTICE -
This manual is prepared for the use of trained Service Technicians and should not
be used by those not properly qualified. If you have attended a trianing for this
product, you may be qualified to perform all the procedures in this manual.
This manual is not intended to be all encompassing. If you have not attended
training for this product, you should read, in its entirety, the repair procedure you
wish to perform to determine if you have the necessary tools, instruments and skills
required to perform the procedure. Procedures for which you do not have the ne-
cessary tools, instruments and skills should be performed by a trained technician.
Reproduction or other use of this Manual, without the express written consent of
Fri-Jado, is prohibited.
HD 5 curved on underframe
HOT DELI 3/4/5/7 MERCHANDISERS
MODELS
Premium curved and square
Essential curved and square
Self-Service curved and square
HD 5 square on underframe

EMPTY PAGE
Page 2 Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015

Page 3
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
Versions
Version Issue date
dd/mm/yy
Remarks
07/2015 01/07/2015 Square models added.

Page 4 Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
Index .......................................................................................................................................................... 4
General technical data.............................................................................................................................. 5
Technical data ........................................................................................................................................ 5
Installation procedures............................................................................................................................. 6
Electrical supply ..................................................................................................................................... 8
Legs/castors ............................................................................................................................................ 8
Test run................................................................................................................................................... 8
Instructions for operators...................................................................................................................... 9
Placing and connecting........................................................................................................................... 10
Hot Deli 3 Premium/Essential.............................................................................................................. 10
Hot Deli 3 self service .......................................................................................................................... 11
Hot Deli 4 Premium/Essential.............................................................................................................. 12
Hot Deli 4 self service .......................................................................................................................... 13
Hot Deli 5 Premium/Essential.............................................................................................................. 14
Hot Deli 5 self service .......................................................................................................................... 15
Hot Deli 7 Premium/Essential.............................................................................................................. 16
Hot Deli 3 on pedestal underframe.................................................................................................... 17
Hot Deli 4 on pedestal underframe.................................................................................................... 18
Hot Deli 5 on pedestal underframe.................................................................................................... 19
Hot Deli 7 on pedestal underframe.................................................................................................... 20
Hot Deli 3 on underframe with castors .............................................................................................. 21
Hot Deli 4 on underframe with castors .............................................................................................. 22
Hot Deli 5 on underframe with castors .............................................................................................. 23
INDEX

GENERAL TECHNICAL DATA
Page 5
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
GENERAL TECHNICAL DATA
This manual covers the Hot Deli Merchandisers in the models curved and square. The Mer-
chandisers come in 4 sizes to build-in into an existing counter. Merchandisers will also be
deliverd on an underframe.
The Merchandisers come in 3 models.
• Premium = Full service with humidification.
• Essential = Full service.
• Self-Serve = Self service.
All of the information, illustrations and specifications contained in this manual are based on
the latest product information available at the time of printing.
TECHNICAL DATA
Type HD 3 HD 4 HD 5 HD 7
Power (W) Premium 4600 4900 5100 8600
Power (W) Essential 3700 4000 4200 7700
Power (W) Self Service 3700 4000 4200 -
Fuses needed with power connection
400V, 3N~50Hz (3 phases with zero) 3x 16 A 3x 16 A 3x 16 A 3x 16 A
Fuses needed with power connection
230V, 3~50Hz (3 phases without zero) 3x 16 A 3x 16 A 3x 20 A 3x 32 A
Fuses needed with power connection
230V, 1N~50Hz (1 phase with zero) 32 A 32 A 32 A 50 A
Standard plug from factory CEE-form 5-pole 16 A 16 A 16 A 16 A
Net weight full service, humidified (kg) 157 210 240 272
Net weight full service (kg) 142 195 225 257
Net weight self service (kg) 136 188 217 -
Gross weight full service, humidified (kg) 212 275 315 355
Gross weight full service (kg) 197 260 300 340
Gross weight self service (kg) 191 253 292 -
Height (mm) 960 960 960 960
Width (mm) 1086 1419 1752 2505
Depth (mm) 1058 1058 1058 1058
Tools
• Standard set of tools.
• Metric wrenches, sockets and hex socket key wrenches.
• Multi meter and AC current clamp meter.
• Temperature tester.
• Insulation value tester (Megger).
• Field Service Grounding Kit.

12
1
2
3
4
5
3
45
1
2
3
90
2x
6 7
INSTALLATION
Page 6 Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
INSTALLATION PROCEDURES
UNPACKING AND REMOVING THE UNIT FROM THE PALLET
• Unpacking of the unit.
• Remove the pallet under the unit with the help of a fork lift.
• Put the unit on his location.
• Unpack and install all separately packed parts.
• Remove all vinyl protection.
• Check if there is enough free space around the unit (50 mm.).
• Check the electrical supply.
• Check all settings and make a test run with all functions switched on.
• Give instructions to the operator.
Immediately after unpacking the Merchandiser, check for possible shipping damage. If the
Merchandiser is found to be damaged, save the packaging material and contact the carrier
within 15 days of delivery. Remove the pallet under the unit with the help of a fork lift.
LOCATION
The Merchandiser must be installed on a level surface. Level the unit with the adjustable legs.
The installation location must allow adequate clearances for servicing and for proper opera-
tion.

INSTALLATION
Page 7Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
SEPARATELY PACKED PARTS
Clean and place all parts and/or accessories. Follow steps 1 to 4 to place the pan frame and
follow steps 5 to 7 to place the side glass and sliding doors.
Caution: Handle glass panels with care to avoid breakage. The side glass panels are tempered
safety glass. If the edges of the glass panels scrap against stainless steel, concrete or other
hard surfaces, breakage may occur.
1. Clean the inside, the removable parts and the accessories thoroughly with a cleanser and
water before putting the unit into use.
2. After cleaning, wipe the unit with a cloth moistened with clean water to remove cleanser
residues and then dry the entire unit.
3. Place all (optional) parts and/or accessories. Follow steps 1 to 4 to place a pan frame and
follow steps 5 to 7 to place the side glass and sliding doors.
4. Insert the plug into the socket.
5. (Premium Only) Fill the steam tray 3/4 of the way using clean cold water. Use soft water
by preference.

INSTALLATION
Page 8 Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
ELECTRICAL SUPPLY
Prior to installation, test the electrical service to assure that it agrees with the specifications
on the machine data plate located on the middle backside panel near the controls. The con-
necting cable for the unit must be equipped with an approved plug connection. If use is to
be made of a permanent connection, the connecting cable must be connected to a manual
on/off switch that is installed near the unit in a clear visible way.
For a single-phase 200 V or 230 V ~
circuit with neutral, the unit must be
connected according to the figure
below.
200 V or 230 V, 1N ~ 50 Hz
1 2 3 4 5 6
N
L1
For a 3-phase 200 V or 230 V ~ circuit
without neutral, the unit must be
connected according to the figure
below.
200 V or 230 V, 3 ~ 50 Hz
2 3 4 5 6
L2L1 L3
For a 3-phase 400 V ~ circuit with
neutral, the unit must be connected
according to the figure below.
400 V, 3N ~ 50 Hz
1 2 3 4 5 6
L2L1 L3 N
LEGS/CASTORS
Each Merchandiser is furnished on 120 mm adjustable legs.
Units placed on a pedestal have small adjustable legs. The pedestal must be installed on a
level surface.
Units placed on a underframe are furnished with 2 swivel and 2 locking swivel castors.
TEST RUN
The Merchandiser must be warmed through to release any odours that might result from he-
ating the new Merchandiser surfaces. Operate the unit at maximum temperature setting of
80°C, for 30 minutes. Smoke with an unpleasant odour will normally be given off during this
burn-in period.
Merchandisers with automatic water filling system: Check the proper working of this system.
Also check that the water tray is filled up just above the water level sensor within 90 seconds.
Minimum water pressure should be 1.5 bar.
1

INSTALLATION
Page 9Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
INSTRUCTIONS FOR OPERATORS
After installation of the Merchandiser, the operator of the unit has to be instructed.
The instruction has to cover the following subjects:
• Programming and options.
• Working of the unit.
• Free space of unit for servicing and for proper operation.
• Run through the user manual.
• Cleaning of the unit.
• How to react for information or service calls.

2
1
12
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
Page 10
PLACING AND CONNECTING
HOT DELI 3 PREMIUM/ESSENTIAL
Description belonging to the lables on the drawings
Label Description
1 Power cable, length 2,5 meters *
2 Hose pillar 1/2” - 90° - 3/4” gland **
*) length is measured from the point where the cables comes out of the unit
**) only for models with automatic water filling

1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015 Page 11
HOT DELI 3 SELF SERVICE

2
1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
Page 12
HOT DELI 4 PREMIUM/ESSENTIAL

1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015 Page 13
HOT DELI 4 SELF SERVICE

2
1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
Page 14
HOT DELI 5 PREMIUM/ESSENTIAL

1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015 Page 15
HOT DELI 5 SELF SERVICE

2
1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
Page 16
HOT DELI 7 PREMIUM/ESSENTIAL

1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015 Page 17
HOT DELI 3 ON PEDESTAL UNDERFRAME

0
1/3 2/3 3/3
1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
Page 18
HOT DELI 4 ON PEDESTAL UNDERFRAME

1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015 Page 19
HOT DELI 5 ON PEDESTAL UNDERFRAME

1
PLACING
Installation Manual Hot Deli 3/4/5/7 form 9123544 rev. 07/2015
Page 20
HOT DELI 7 ON PEDESTAL UNDERFRAME