Friedrich Uni-Fit US08C10 Building instructions

Unifit Cool Svc Parts 2010 (05/10)
Thru-the-Wall Series
Thru-the-Wall Series
Service and Parts
Manual
115 Volts US08C10 US10C10 US12C10
Uni- Fit R
Unifit. Cool (03/07)
230 Volts US10C30 US12C30 US14C30

—2—
1. PREFACE
1.1 SAFETY PRECAUTIONS ...............................2
1.2 INSULATION RESISTANCE TEST.................2
1.3 SPECIFICATIONS ..........................................3~8
1.4 FEATURES.....................................................9
1.5 CONTROL LOCATIONS.................................9
2.
DISASSEMBLY INSTRUCTIONS
2.1 MECHANICAL PARTS....................................10
2.1.1 FRONT GRILLE.....................................10
2.1.2 CABINET................................................10
2.1.3 CONTROL BOX.....................................10
2.2 AIR HANDLING PARTS..................................11
2.2.1
ORIFICE, HEATER ASSY AND TURBO FAN .........11
2.2.2 FAN........................................................11
2.2.3 SHROUD................................................12
2.3 ELECTRICAL PARTS.....................................12
2.3.1 MOTOR..................................................12
2.3.2 COMPRESSOR.....................................12
2.3.3 CAPACITOR..........................................12
2.3.4 POWER CORD......................................13
2.3.5 THERMISTOR .......................................13
2.4 REFRIGERATION CYCLE.................................14
2.4.1 CONDENSER......................................14
2.4.2 EVAPORATOR....................................14
2.4.3 CAPILLARY TUBE...............................14
3.
TROUBLESHOOTING GUIDE
3.1 OUTSIDE DIMENSIONS...............................17
3.2 PIPING SYSTEM ..........................................17
3.3 TROUBLESHOOTING GUIDE......................18
4. SCHEMATIC DIAGRAM
4.1 CIRCUIT DIAGRAM......................................23
5. EXPLODED VIEW..................................24
6. REPLACEMENT PARTS LIST.......25~30
1. PREFACE
This SERVICE MANUAL provides various service information, including the mechanical and electrical
parts etc. This room air conditioner was manufactured and assembled under a strict quality control system.
The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.
1.1 SAFETY PRECAUTIONS
1. When servicing the unit, turn off the air conditioner
and unplug the power cord.
2. Observe the original lead dress.
If a short circuit is found, replace all parts which
have been overheated or damaged by the short
circuit.
3. After servicing the unit, make an insulation
resistance test to protect the customer from being
exposed to shock hazards.
1.2 INSULATION RESISTANCE TEST
1. Unplug the power cord and connect a jumper
between 2 pins (black and white).
2. The grounding conductor (green or green & yellow)
is to be open.
3. Measure the resistance value with an ohm meter
between the jumpered lead and each exposed
metallic part on the equipment.
4. The value should be over 1MΩ.
CONTENTS

—3—
1.3 SPECIFICATIONS
US08C10
POWER SUPPLY
COOLING CAPACITY (Btu/h)
INPUT (W)
RUNNING CURRENT (A)
E.E.R (Btu/w.h)
REFRIGERANT (R410A) CHARGE
OPERATING INDOOR (°F)
TEMPERATURE OUTDOOR (°F)
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR COMPRESSOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
DIMENSION (inch)
(W x H x D) (mm)
SLEEVE DIMESION (inch)
(W x H x D) (mm)
SLEEVE DEPTH (inch)
WITH FRONT GRILLE (mm)
1Ø, 115V, 60Hz
8,000
830
7.5
9.6
400g(14.1OZ)
80(DB) 67(WB)
95(DB) 75(WB)
2 ROW 12STACKS
5 2ROW 18STACKS, L-BENDING TYPE
LOUVERED-FIN TYPE
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES
ELECTRIC
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
TOP-DOWN
EXTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
3WIRES WITH GROUNDING
ATTACHMENT PLUG(CORD-CONNECTED TYPE, LCDI)
SPLASHED BY FAN SLINGER
73/33
24 x 1413/32 x 20 3/32
610 x 366 x 499
25 7/8x 15 17/32 x 16 23/32
656 x 394 x 425
20 1/2
521
MODELS REMARK
ITEMS
OPTIONAL
PART
Ø

US10C10
1.3 SPECIFICATIONS
POWER SUPPLY
COOLING CAPACITY (Btu/h)
INPUT (W)
RUNNING CURRENT (A)
E.E.R (Btu/w.h)
REFRIGERANT (R-410A) CHARGE
OPERATING INDOOR (°F)
TEMPERATURE OUTDOOR (°F)
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR COMPRESSOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
DIMENSION (inch)
(W x H x D) (mm)
SLEEVE DIMESION (inch)
(W x H x D) (mm)
SLEEVE DEPTH (inch)
WITH FRONT GRILLE (mm)
1Ø, 115V, 60Hz
9,800
1,040
9.6
9.4
445g(15.7OZ)
80 (DB) 67(WB)
95(DB) 75 (WB)
2 ROW 12STACKS
3ROW 18STACKS, L-BENDING TYPE
LOUVERED-FIN TYPE
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES
ELECTRIC
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
TOP-DOWN
EXTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
3WIRES WITH GROUNDING
ATTACHMENT PLUG(CORD-CONNECTED TYPE, LCDI)
SPLASHED BY FAN SLINGER
73/33
24 x 1413/32 x 20 3/32
610 x 366 x 499
25 7/8x 15 17/32 x 16 23/32
656 x 394 x 425
20 1/2
521
MODELS REMARK
ITEMS
OPTIONAL
PART
Ø5.0
—4—

—5—
US10C30
POWER SUPPLY
COOLING CAPACITY (Btu/h)
INPUT (W)
RUNNING CURRENT (A)
E.E.R (Btu/w.h)
REFRIGERANT (R410A) CHARGE
OPERATING INDOOR (°F)
TEMPERATURE OUTDOOR (°F)
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR COMPRESSOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
DIMENSION (inch)
(W x H x D) (mm)
SLEEVE DIMESION (inch)
(W x H x D) (mm)
SLEEVE DEPTH (inch)
WITH FRONT GRILLE (mm)
1Ø, 230V/208V, 60Hz
10,000/9,800
1060/1040
9.4/9.4
4.7/5.2
460g(16.2 OZ)
2 ROW 12STACKS
3ROW 18STACKS, L-BENDING TYPE
LOUVERED-FIN TYPE
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES
ELECTRIC
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
TOP-DOWN
EXTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
3WIRES WITH GROUNDING
ATTACHMENT PLUG(CORD-CONNECTED TYPE, LCDI)
SPLASHED BY FAN SLINGER
73/33
24 x 1413/32 x 20 3/32
610 x 366 x 499
25 7/8x 15 17/32 x 16 23/32
656 x 394 x 425
20 1/2
521
MODELS REMARK
ITEMS
OPTIONAL
PART
Ø5.0
80(DB) 67(WB)
95(DB) 75(WB)

US12C10
POWER SUPPLY
COOLING CAPACITY (Btu/h)
INPUT (W)
RUNNING CURRENT (A)
E.E.R (Btu/w.h)
REFRIGERANT (R-410A) CHARGE
OPERATING INDOOR (°F)
TEMPERATURE OUTDOOR (°F)
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR COMPRESSOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
DIMENSION (inch)
(W x H x D) (mm)
SLEEVE DIMESION (inch)
(W x H x D) (mm)
SLEEVE DEPTH (inch)
WITH FRONT GRILLE (mm)
1Ø, 230V/208V, 60Hz
11500/11200
1220/1190
5.6/6.0
9.4/9.4
525g(18.0 OZ)
2 ROW 12STACKS
3ROW 18STACKS, L-BENDING TYPE, 1 ROW
LOUVERED-FIN TYPE
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES
ELECTRIC
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
TOP-DOWN
EXTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
3WIRES WITH GROUNDING
ATTACHMENT PLUG(CORD-CONNECTED TYPE, LCDI)
SPLASHED BY FAN SLINGER
73/33
24 x 1413/32 x 20 3/32
610 x 366 x 499
25 7/8x 15 17/32 x 16 23/32
656 x 394 x 425
20 1/2
521
MODELS REMARK
ITEMS
OPTIONAL
PART
80(DB) 67(WB)
95(DB) 75(WB)
—6—

US12C30
POWER SUPPLY
COOLING CAPACITY (Btu/h)
INPUT (W)
RUNNING CURRENT (A)
E.E.R (Btu/w.h)
REFRIGERANT (R-410A) CHARGE
OPERATING INDOOR (°F)
TEMPERATURE OUTDOOR (°F)
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR COMPRESSOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
DIMENSION (inch)
(W x H x D) (mm)
SLEEVE DIMESION (inch)
(W x H x D) (mm)
SLEEVE DEPTH (inch)
WITH FRONT GRILLE (mm)
1Ø, 230/208V, 60Hz
11,500/11,200
1,220/1,190
5.6/6.0
9.4/9.4
510g(18.0OZ)
2 ROW 12STACKS
3ROW 18STACKS, L-BENDING TYPE 1 ROW
LOUVERED-FIN TYPE
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES
ELECTRIC
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
TOP-DOWN
EXTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
3WIRES WITH GROUNDING
ATTACHMENT PLUG(CORD-CONNECTED TYPE, LCDI)
SPLASHED BY FAN SLINGER
73/33
24 x 1413/32 x 20 3/32
610 x 366 x 499
25 7/8x 15 17/32 x 16 23/32
656 x 394 x 425
20 1/2
521
MODELS REMARK
ITEMS
OPTIONAL
PART
80(DB) 67(WB)
95(DB) 75(WB)
—7—

US14C30
POWER SUPPLY
COOLING CAPACITY (Btu/h)
INPUT (W)
RUNNING CURRENT (A)
E.E.R (Btu/w.h)
REFRIGERANT (R-410A) CHARGE
OPERATING INDOOR (°F)
TEMPERATURE OUTDOOR (°F)
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR COMPRESSOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
DIMENSION (inch)
(W x H x D) (mm)
SLEEVE DIMESION (inch)
(W x H x D) (mm)
SLEEVE DEPTH (inch)
WITH FRONT GRILLE (mm)
1Ø, 230/208V, 60Hz
13,000/12,600
1,530/1,480
7.0/7.5
8.5/8.5
510g(18.0OZ)
2 ROW 12STACKS
3ROW 18STACKS, L-BENDING TYPE,1ROW LOUVERED-FIN TYPE
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES
ELECTRIC
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
TOP-DOWN
EXTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
3WIRES WITH GROUNDING
ATTACHMENT PLUG(CORD-CONNECTED TYPE, LCDI)
SPLASHED BY FAN SLINGER
73/33
24 x 1413/32 x 20 3/32
610 x 366 x 499
25 7/8x 15 17/32 x 16 23/32
656 x 394 x 425
20 1/2
521
MODELS REMARK
ITEMS
OPTIONAL
PART
80(DB) 67(WB)
95(DB) 75(WB)
—8—

—9—
1.4 FEATURES
• Designed for cooling only.
• Powerful and quiet.
• Slide out chassis for the simple installation and service.
1.5 CONTROL LOCATIONS
1.5.1 COOLING ONLY MODEL
• OPERATION
• Built in adjustable THERMOSTAT.
• Washable one-touch filter.
• Compact size.
•VENTILATION
Push the lever to the "CLOSE" position to cool, heat or recirculate room air only.
Pull the lever to the "OPEN" position to exhaust smoke or stale air from the room.
This feature is best used in conjunction with the FAN ONLY position.
PULL OPEN / PUSH CLOSE
When the air conditioner has been operating in the
cooling and is turned off or set to the fan only position,
wait at least 3 minutes before resetting to the cooling
operation again.
CAUTION

—10—
2.1 MECHANICAL PARTS
2.1.1 FRONT GRILLE
1. Open the inlet grille downward.
2. Remove the screw which fastens the front grille.
3. Pull the front grille from the right side.
4. Remove the front grille. (See Fig. 1)
5. Re-install the component by referring to the
removal procedure.
2.1.2 CABINET
1. After disassembling the FRONT GRILLE, remove
the 6 screws which fasten the cabinet at the both
sides and the top. (See Fig. 2)
Keep these for later use.
2.1.3 CONTROL BOX
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the screw which fasten the control
box. (See Fig. 3)
3. Pull the control box from the barrier.(See Fig.3)
4. Discharge the capacitor by placing a 20,000 ohm
resistor across the capacitor terminals.
5. Disconnect two wire housings in the control box.
6. Pull the control box forward completely.
7. Re-install the components by referring to the
removal procedure. (See Fig. 3)
(Refer to the circuit diagram found on page 19 in
this manual and on the control box.)
2. DISASSEMBLY INSTRUCTIONS
—Prior to disassembling the unit, make sure that the POWER is off and the power cord is unplugged from the
wall receptacle.
Figure 1
Figure 2
Figure 3

Figure 7
—11—
2.2 AIR HANDLING PARTS
2.2.1 ORIFICE, AND TURBO FAN
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the cabinet. (Refer to section 2.1.2)
3. Remove the 2 screws which fasten the
evaporator at the left side and the right side.
(See Fig. 4)
4. Move the evaporator to the side carefully.
5. Remove the orifice. (See Fig. 5)
8. Using handheld pliers, remove the clamp which
secures the turbo fan. (See Fig. 6)
9. Remove the turbo fan with pliers or your hand,
without touching blades. (See Fig. 7)
10. Re-install the components by referring to the
removal procedures, above.
2.2.2 FAN
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace.
(Refer to section 2.2.1)
3. Remove the 7 screws which fasten the condenser.
4. Move the condenser to the side carefully.
5. Using handheld pliers, remove the clamp which
secures the fan.
6. Remove the fan. (See Fig. 8)
7. Re-install the components by referring to the
removal procedures, above.
Figure 4
Figure 5
Figure 6
Figure 8

—12—
2.2.3 SHROUD
1. Remove the fan. (Refer to section 2.2.2)
2. Remove the shroud. (See Fig. 9)
3. Re-install the components by referring to the
removal procedures, above.
2.3 ELECTRICAL PARTS
2.3.1 MOTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the clamp cord and disconnect the wire
housing in control box. (Refer to section 2.1.3)
3. Remove the turbo fan. (Refer to section 2.2.2)
4. Remove the fan. (Refer to section 2.2.2)
5. Remove the 4 or 2 screws which fasten the motor.
(See Fig. 10)
6. Remove the motor.
7. Re-install the components by referring to the
removal procedures, above.
2.3.2 COMPRESSOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant system using a FreonTM
Recovery System.
Install a valve for recovery before venting the
Freon. Remove the valve when finished.
3. Disconnect the 3 leads from the compressor.
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor. (See Fig. 11)
6. Remove the compressor.
7. Re-install the components by referring to the
removal procedures, above.
2.3.3 CAPACITOR
1. Remove the control box. (Refer to section 2.1.3)
2. Remove the 1 screw
3. Open the control box
4. Disconnect all the leads on the capacitor terminals.
5. Re-install the components by referring to the
removal procedures, above.
Figure 9
Figure 10
Figure 11
Figure 12

—13—
2.3.4 POWER CORD
1. Remove the control box. (Refer to section 2.1.3)
2. Unfold the control box. (Refer to section 2.3.3)
3. Disconnect the grounding screw from the Base
pan.
4. Disconnect 2 receptacles.
5. Remove a screw which fastens the clip cord.
6. Pull the power cord. (See Fig. 13)
7. Re-install the components by referring to the
removal procedure, above.
(Use only one ground-marked hole, , for ground
connection.)
8. If the supply cord of this appliance is damaged, it
must be replaced with the factory-authorized and
specified cord.
2.3.5 ELECTRONIC CONTROL BOARD
1. Remove the control box. (Refer to section 2.1.3)
2. Unfold the control box. (Refer to section 2.3.3)
3. Disconnect all the leads of Electronic control board
terminals.
4. Remove the Electronic control board. (See Fig. 14)
5. Re-install the components by referring to the
removal procedures, above.
Figure 13
Figure 14

—14—
2.4 REFRIGERATION CYCLE
2.4.1 CONDENSER
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace.
(Refer to section 2.2.1)
3. Remove the 7 screws which fasten the condenser.
4. After discharging the refrigerant completely into a
FreonTM Recovery System, unbraze the
interconnecting tube at the condenser
connections.
5. Remove the condenser.
6. Re-install the components by referring to the notes
–on pages 11-13. (See Fig. 15)
2.4.2 EVAPORATOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant completely –into a
FreonTM Recovery System.
3. Remove the 2 screws which fasten the evaporator
at the left side and the right side.
4. Move the evaporator to the side carefully and then
unbraze the interconnecting tube at the evaporator
connectors.
5. Remove the evaporator.
6. Re-install the components by referring to the notes
–on pages 11-13. (See Fig. 16)
2.4.3 CAPILLARY TUBE
1. Remove the cabinet. (Refer to section 2.1.2)
2. After discharging the refrigerant completely –into
a FreonTM Recovery System, unbraze the
interconnecting tube at the capillary tube.
3. Remove the capillary tube.
4. Re-install the components by referring to the notes
–on page 11-13.
Figure 15
Figure 16
Discharge the refrigerant system using a FreonTM
Recovery System.
Install a valve for the recovery, before venting
the Freon, remove the valve when finished.
CAUTION

—15—
—Replacement of the refrigeration cycle.
1. When replacing refrigeration components, be sure
to discharge the refrigerant system using a FreonTM
recovery System.
Install a valve for the recovery, before venting the
Freon, remove the valve when finished.
2. After discharging the unit completely, remove the
desired component, and unbraze the pinch-off
tubes.
3. Solder service valves into the pinch-off tube ports,
leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated Fig.
17A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns
counterclockwise and leave the valves closed.
The vacuum pump is now pulling through valves
A and B up to valve C by means of the manifold
and entire system.
3) Operate the vacuum pump for 20 to 30 minutes,
until 600 microns of vacuum is obtained. Close
valves A and B, and observe vacuum gauge for
a few minutes. A rise in pressure would
indicate a possible leak or moisture remaining in
the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See Fig. 17B.
Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from the
High-side. If the total charge cannot be put
in the High-side, the balance will be put in the
suction line through the access valve which you
installed as the system was opened.
2) Connect the charging cylinder as shown in Fig. 17B.
With valve C open, discharge the hose at the
manifold connection.
3) Open valve A and allow the proper charge to
enter the system. Valve B is still closed.
4) If more charge is required, and the high-side will
not
take it. Close valve A.
5) With the unit running, open valve B and add the
balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 39 lbs.
c. Turn off valve B and allow pressure to drop.
d. Repeat steps B and C until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly,
use the pinch-off tool with the unit still running
and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches from
the pinch-off tool. Use sil-fos solder and solder
pinch-off tube closed. Turn off the unit, allow it to
set for a while, and then test for leakage add the
pinch-off connection.
NOTES
If high vacuum equipment is used, just crack
valves A and B for a few minutes, then open
slowly with the two full turns counterclockwise.
This will keep oil from foaming and being
drawn into the vacuum pump.
CAUTION

—16—
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment, Pinch-off tool
capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service
valve.
A
COMPOUND GAUGE
EVAPORATOR
(LOW PRESSURE SIDE)
COMPRESSOR
CAPILLARY TUBE
CONDENSER
(HIGH PRESSURE SIDE)
SEE INSETS
BELOW
MANIFOLD
GAUGE
B
Figure 17A-Pulling Vacuum Figure 17B-Charging
A
B
EXTERNAL
VACUUM PUMP
A
CHARGING
CYLINDER
LOW HI
B
C

—17—
3. TROUBLESHOOTING GUIDE
3.1 OUTSIDE DIMENSIONS
20-3/32"
(499mm) 24"
(610mm)
14-3/8"
(366mm)
CONDENSER COILS
EVAPORATOR COILS
FAN
MOTOR
: REFRIGERANT FLOW
TURBO FAN
CAPILLARY TUBE
COMPRESSOR
3.2 PIPING SYSTEM
Following is a brief description of the important components and their functions in the refrigeration system.
Refer to Fig. 18 to follow the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
MOTOR
COMPRESSOR
OIL
(LIQUID REFRIGERANT)
CAPILLARY TUBE
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
SUCTION LINE
COOL LOW PRESSURE VAPOR
COOLED
AIR
COMPLETE LIQUID
BOIL OFF POINT
LIQUID
PRESSURE
DROP
ROOM AIR HEAT LOAD
VAPOR INLET HOT
DISCHARGED
AIR
LIQUID OUTLET
HIGH PRESSURE VAPOR
LIQUID REFRIGERANT
LOW PRESSURE VAPOR
ROOM AIR CONDITIONER
EVAPORATOR COILS CONDENSER COILS
CYCLE OF REFRIGERATION
Figure 18

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3.3 TROUBLESHOOTING GUIDE
In general, possible trouble is classified in two causes.
One is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air Conditioning
caused by a defect in the refrigeration circuit and/or improper application.
Unit is running but cooling is ineffective
Ineffective Cooling
Check outdoor coil
(heat exchanger) & the fan
operation.
Check gas leakage.
Repair gas leak.
Replacement of unit if the
unit is beyond repair.
Satisfactory operation with
temperature difference of
inlet & outlet air ; 18-26°F
Check heat load increase.
Unexpected residue
Overloaded Circuit
Check inside gas pressure.
Adjusting of refrigerant
charge
Malfunction of compressor
Replacement of
compressor
Check cold air circulation
for smooth flow.
Dirty indoor coil
(Heat exchanger)
Malfunction of fan
Clogged air filter
Obstruction at air outlet
Correct above troubles
Check for a clog in
refrigeration circuit.
Repair for a clog in
refrigeration circuit.

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Fails to Start
Check circuit breaker
and fuse.
Check control board
Only fan fails to start.
Improper wiring.
Defect of fan motor
capacitor.
Irregular motor resistance
( ).
Irregular motor insulation
( ).
Replacement of fan motor
Regular but fails to start
Replacement of compressor
(locking of rotor, metal)
Improper thermostat setting
Loose terminal connection.
Improper wiring
Irregular motor resistance ( )
Irregular motor insulation ( )
Replacement of compressor
(Motor damaged)
Drop in power voltage.
Check capacitor.
Replacement.
Only compressor fails to
start.
Defective compressor
capacitor.
Check power source.
Check control switch
setting.

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Check voltage at outlet. Correct if none.
Connect wire. Refer to wiring diagram for terminal
identification. Repair or replace loose terminal.
Test capacitor.
Replace if not within ±10% of manufacturer's
rating. Replace if shorted, open, or damaged.
Fan blade hitting shroud or blower wheel hitting
scroll. Realign assembly.
Units using slinger ring condenser fans must
have 1/4to 5/16 inch clearance to the base. If it is
hitting the base, shim up the bottom of the fan
motor with mounting screw(s).
Check fan motor bearings; if motor shaft will not
rotate, replace the motor.
Check voltage. See limits on page 17. If not within
limits, call an electrician.
Test capacitor.
Check bearings. Does the fan blade rotate freely?
If not, replace fan motor.
Pay attention to any change from high speed to
low speed. If the speed does not change, replace
the motor.
Check grommets; if worn or missing, replace them.
If cracked, out of balance, or partially missing,
replace it.
If cracked, out of balance, or partially missing,
replace it.
Tighten it.
If knocking sounds continue when running or
loose, replace the motor. If the motor hums or
noise appears to be internal while running,
replace motor.
No power
Wire disconnected or
connection loose
Capacitor (Discharge
capacitor before testing.)
Will not rotate
Cycles on overload.
Grommets
Fan
Turbo fan
Loose set screw
Worn bearings
Fan motor will not run.
Fan motor runs
intermittently
Fan motor noise.
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