FRO­NIUS Acctiva Smart 25 A User manual

Operating
Instructions
Acctiva Smart 25 A
EU / CH / UK / CN 充电器
Acctiva Professional 35 A
EU / CH / UK / CN 充电器
42,0410,2482 009-15062022
EN Operating Instructions
SK Návod na obsluhu
HR Upute za upotrebu
BG DE: Bedienungsanleitung
RO Manualul de utilizare
TR Kullanım kılavuzu
ZH 操作说明书

Contents
Safety rules 5
Explanation of safety notices 5
General 5
Intended use 6
Environmental conditions 6
Data protection 6
Mains connection 6
Dangers from mains current and charging current 6
Danger due to acid, gases and vapours 7
General information regarding the handling of batteries 7
Protecting yourself and others 7
Operation by children and persons with limitations 8
Safety measures in normal operation 8
EMC Device Classifications 8
EMC measures 8
Maintenance 8
Warranty and liability 9
Safety inspection 9
Markings on the device 9
Disposal 9
Copyright 9
General information 11
Principle 11
Device concept 11
Warning notices on the device 11
Setup regulations 12
Start-up 13
Safety 13
Proper use 13
Mains connection 13
Safety features - standard protection devices 14
Control elements and connections 15
General 15
Control panel 15
Plugging in options 16
Connections 16
Safety bow 17
Locking system 17
Removing covers for connections and options 17
USB update option 17
Fitting the optional bracket and strain-relief device for the charging lead 18
Handle (option) 18
Edge guard option 18
Wall bracket option 19
Preparations for security lock 19
Mounting 19
Operating modes 21
General information 21
Available operating modes 21
Selecting the operating mode 21
Charging mode 21
Buffering (Trickle) mode 21
Refresh mode 22
Battery changing mode 22
Power Supply mode 22
Device options 22
Charging mode 23
General information 23
Charging the battery 23
Interrupting the charging process 25
3
EN

Restarting charging 25
Buffering (Trickle) mode 26
General information 26
Buffering the battery 26
Interrupting Buffering mode 27
Resuming buffering 27
Refresh mode 28
General information 28
Reactivating batteries 29
Interrupting "Refresh" charging 31
Resuming refresh charging 31
Battery changing mode 32
General information 32
Changing the battery 32
Power supply mode 34
Requirements 34
Power Supply mode 34
Device options 36
General information 36
Selecting device options 36
Configuration 36
Synergic lines 38
Safety 38
Available characteristics 38
Troubleshooting 40
Safety 40
Protective equipment 40
Charging error 41
Technical data 43
Electrical data input 43
Standards 43
Electrical data - output 43
Battery data 43
Technical data 44
Environmental conditions 44
4

Safety rules
Explanation of
safety notices DANGER!
Indicates immediate danger.
▶If not avoided, death or serious injury will result.
WARNING!
Indicates a potentially hazardous situation.
▶If not avoided, death or serious injury may result.
CAUTION!
Indicates a situation where damage or injury could occur.
▶If not avoided, minor injury and/or damage to property may result.
NOTE!
Indicates a risk of flawed results and possible damage to the equipment.
General The device has been manufactured in line with the state of the art and according
to recognized safety standards. If used incorrectly or misused, however, it can
cause:
-Serious or fatal injury to the operator or third parties
-Damage to the device and other material assets belonging to the operating
company
-Inefficient operation of the device
All persons involved in commissioning, operating, maintaining and servicing the
device must:
-Be suitably qualified
-Read and follow these Operating Instructions carefully
The Operating Instructions must always be at hand wherever the device is being
used. In addition to the Operating Instructions, attention must also be paid to
any generally applicable and local regulations regarding accident prevention and
environmental protection.
All safety and danger notices on the device:
-Must be kept in a legible state
-Must not be damaged/marked
-Must not be removed
-Must not be covered, pasted, or painted over
For the location of the safety and danger notices on the device, refer to the sec-
tion headed "General information" in the Operating Instructions for your device.
Before switching on the device, rectify any faults that could compromise safety.
This is for your personal safety!
5
EN

Intended use The device is to be used exclusively for its intended purpose. Any use above and
beyond this purpose is deemed improper. The manufacturer is not liable for any
damage, or unexpected or incorrect results arising out of such misuse.
Proper use also includes:
-Carefully reading and following all Operating Instructions, safety and danger
notices
-Performing all stipulated inspection and servicing work
-Following all instructions from the battery and vehicle manufacturers
Proper handling of the device is essential for it to function correctly. Never pull
on the cable when handling the device.
Environmental
conditions
Operation or storage of the device outside the stipulated area will be deemed as
not in accordance with the intended purpose. The manufacturer shall not be held
liable for any damage arising from such usage.
For detailed information on the permitted environmental conditions, please refer
to the "Technical data".
Data protection The user is responsible for the safekeeping of any changes made to the factory
settings. The manufacturer accepts no liability for any deleted personal settings.
Mains connec-
tion
Devices with a higher rating may affect the energy quality of the mains due to
their current consumption.
This may affect a number device types in terms of:
-Connection restrictions
-Criteria with regard to the maximum permissible mains impedance *)
-Criteria with regard to the minimum short-circuit power requirement *)
*) at the interface with the public grid
see "Technical data"
In this case, the plant operator or the person using the device should check
whether the device may be connected, where appropriate by discussing the mat-
ter with the power supply company.
IMPORTANT! Ensure that the mains connection is earthed properly
Dangers from
mains current
and charging
current
Anyone working with battery chargers exposes themselves to numerous dangers,
e.g.:
-Risk of electrocution from mains current and charging current.
-Hazardous electromagnetic fields, which can risk the lives of those using car-
diac pacemakers.
An electric shock can be fatal. Every electric shock is potentially life threatening.
To avoid electric shocks while using the charger:
-Do not touch any live parts inside or on the outside of the charger.
-Under no circumstances touch the battery poles.
-Do not short-circuit the charging cable or charging terminals.
6

All cables and leads must be secured, undamaged, insulated and adequately di-
mensioned. Loose connections, scorched, damaged or inadequately dimensioned
cables and leads must be immediately repaired by authorised personnel.
Danger due to
acid, gases and
vapours
Batteries contain acid which is harmful to the eyes and skin. During charging,
gases and vapours are released that may be harmful to health and are highly ex-
plosive in certain circumstances.
Only use the charger in well-ventilated areas to prevent the accumulation of ex-
plosive gases. Battery rooms are not deemed to be hazardous areas provided that
a concentration of hydrogen of less than 4% can be guaranteed by the use of nat-
ural or forced ventilation.
Maintain a distance of at least 0.5 m (19.69 in.) between the battery and charger
during the charging procedure. Possible sources of ignition such as fire and na-
ked flames must be kept away from the battery.
The battery connection (e.g. charging terminals) must not be disconnected for
any reason during charging.
Do not inhale any of the gases and vapours released under any circumstances -
Make sure the area is well ventilated.
To prevent short circuits, do not place any tools or conductive metals on the bat-
tery.
Battery acid must not get into the eyes or onto the skin or clothes. Wear protect-
ive goggles and suitable protective clothing. Rinse any acid splashes thoroughly
with clean water and seek medical advice if necessary.
General informa-
tion regarding
the handling of
batteries
-Protect batteries from dirt and mechanical damage.
-Store charged batteries in a cool place. Self discharge is kept to a minimum
at approx. +2 °C (35.6 °F).
-Carry out a visual inspection at least once a week or as often as specified by
the battery manufacturer to ensure that the acid (electrolyte) level in the
battery is at the max. mark.
-If any of the following occur, do not start the device (or stop immediately if
already in use) and have the battery checked by an authorised workshop:
-uneven acid levels and/or high water consumption in individual cells
caused by a possible fault.
-overheating of the battery above 55 °C (131 °F).
Protecting your-
self and others
While the charger is in operation, keep all persons, especially children, out of the
working area. If, however, there are people in the vicinity,
-warn them about all the dangers (hazardous acids and gases, danger from
mains and charging current, etc.),
-provide suitable protective equipment.
Before leaving the work area, ensure that people or property cannot come to any
harm in your absence.
7
EN

Operation by
children and per-
sons with limita-
tions
This device can be used by children aged 8 years and over, as well as individuals
with reduced physical, sensory or mental capabilities, or a lack of experience and
knowledge, if such persons are under supervision or have received instruction
concerning use of the device in a safe way and if they understand the risks in-
volved. Children must not play with the device. Children must not perform clean-
ing or user maintenance unless supervised.
Safety measures
in normal opera-
tion
Chargers with a ground conductor must only be operated on a mains supply with
a ground conductor and a socket with a ground conductor contact. If the charger
is operated on a mains supply without a ground conductor or in a socket without
a ground conductor contact, this will be deemed gross negligence. The manufac-
turer shall not be held liable for any damage arising from such usage.
Only operate the charger in accordance with the degree of protection shown on
the rating plate.
Under no circumstances operate the charger if there is any evidence of damage.
Arrange for the mains cable to be checked regularly by a qualified electrician to
ensure the ground conductor is functioning properly.
Any safety devices and parts that are not functioning properly or are in imperfect
condition must be repaired by a qualified technician before switching on the
charger.
Never bypass or disable protection devices.
After installation, an accessible mains plug is required.
EMC Device
Classifications
Devices in emission class A:
-Are only designed for use in industrial settings
-Can cause line-bound and radiated interference in other areas
Devices in emission class B:
-Satisfy the emissions criteria for residential and industrial areas. This is also
true for residential areas in which the energy is supplied from the public low-
voltage mains.
EMC device classification as per the rating plate or technical data.
EMC measures In certain cases, even though a device complies with the standard limit values for
emissions, it may affect the application area for which it was designed (e.g. when
there is sensitive equipment at the same location, or if the site where the device
is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate ac-
tion to rectify the situation.
Maintenance Before switching on, always check the mains plug and cable as well as charger
leads and charging terminals for any signs of damage.
If the surface of the device housing is dirty, clean with a soft cloth and solvent-
free cleaning agent only.
8

Warranty and li-
ability
The warranty period for the charger is 2 years from the date of invoice.
However, the manufacturer will not accept any liability if the damage was caused
by one or more of the following:
-Use of the charger "not in accordance with the intended purpose"
-Improper installation and operation.
-Operating the charger with faulty protection devices.
-Non-compliance with the operating instructions.
-Unauthorised modifications to the charger.
-Catastrophes caused by the activities of third parties and force majeure.
Safety inspec-
tion
The manufacturer recommends that a safety inspection of the device is per-
formed at least once every 12 months.
The safety inspection may only be performed by an appropriately qualified elec-
trician
-After any changes have been made
-After any additional parts are installed, or after any conversions
-After repair, care and maintenance are carried out
-At least every twelve months
For safety inspections, follow the appropriate national and international stand-
ards and directives.
Further details on safety inspections can be obtained from your service centre.
They will provide you on request with any documents you may require.
Markings on the
device
Devices with the CE marking satisfy the essential requirements of the applicable
guidelines.
Devices displaying the EAC mark of conformity satisfy the requirements of the
relevant standards in Russia, Belarus, Kazakhstan, Armenia and Kyrgyzstan.
Devices displaying the CP mark of conformity satisfy the requirements of the rel-
evant standards in Morocco.
Disposal Waste electrical and electronic equipment must be collected separately and re-
cycled in an environmentally-friendly way, in accordance with the European Dir-
ective and national legislation. Used equipment must be returned to the distrib-
utor or disposed of via an approved local collection and disposal facility. Correct
disposal of used equipment promotes the sustainable recycling of material re-
sources. Failing to dispose of used equipment correctly can lead to adverse
health and/or environmental impacts.
Packaging materials
Separate collection according to material. Check your local authority regulations.
Crush containers to reduce size.
Copyright Copyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We
reserve the right to make changes. The contents of the operating instructions
shall not provide the basis for any claims whatsoever on the part of the pur-
chaser. If you have any suggestions for improvement, or can point out any mis-
9
EN

takes that you have found in the instructions, we will be most grateful for your
comments.
10

General information
Principle The main feature of the new Active Inverter Technology is intelligent charging.
This means that the charging behaviour adapts itself automatically to the age
and state of charge of the battery. This innovation extends the battery's service
life and reduces the amount of maintenance required, while at the same time im-
proving efficiency.
Active Inverter Technology is based on an inverter with active rectification and an
intelligent safety cut-out. The charging current and voltage are held constant by
a digital control that is not affected by any fluctuations in the mains voltage.
Device concept The compact design reduces space requirements and makes portable use con-
siderably easier. In addition to its many existing features, the charger has a mod-
ular design that makes it easy to upgrade; it is therefore ideally equipped for fu-
ture requirements. A wide range of options is available. A voltage limit provides
optimum protection for the vehicle electronics.
Warning notices
on the device
A number of safety symbols can be seen on the charger's rating plate. The safety
symbols must not be removed or painted over.
In:
Out.:
Acctiva Professional 35A XX
~230V 50/60Hz;1120W
DC 2V-31V/35A
IP 40
4,010,361,xxx
Fronius International GmbH
Froniusstraße 1
A-4643 Pettenbach
EMC Emission
Class A
Ser. No.:
Part No.:
xxxxxxxx
xxxxxxxx
Ser. No.:
In:
Out.:
Part No.:
Acctiva Smart 25A XX
~230V 50/60Hz;1120W
DC 2V-31V/35A
IP 40
EMC Emission
Class A
Fronius International GmbH
Froniusstraße 1
A-4643 Pettenbach
4,010,360,xxx
xxxxxxxx
xxxxxxxx
Do not use the functions until you have fully read the Operating In-
structions.
Possible sources of ignition, such as fire, sparks and naked flames,
must be kept away from the battery.
11
EN

Risk of explosion! Oxyhydrogen is generated in the battery during char-
ging.
Battery acid is corrosive and must be kept away from eyes, skin and
clothes.
Ensure an adequate supply of fresh air during charging. Maintain a dis-
tance of at least 0.5 m (19.69 in.) between the battery and charger
during the charging procedure.
Do not dispose of used devices with domestic waste. Dispose of them
according to the safety rules.
Setup regula-
tions WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
▶Place the device on a solid, level surface so that it remains stable or set up
on a level surface according to the "Installation" section.
▶The "Installation" section is in the "Control elements and connections"
chapter.
The device is tested to IP40 protection, meaning:
-Protection against penetration by solid foreign bodies with diameters ex-
ceeding 1.0 mm (0.04 in.)
-No protection against water
The device must be set up and operated in dry, closed areas that comply with de-
gree of protection IP40.
-Avoid direct wetting
Dust:
-Ensure that metallic dust is not sucked into the system by the fan,
-e.g. during grinding work
12

Start-up
Safety WARNING!
Danger from incorrect operation.
This can result in severe personal injury and damage to property.
▶Do not use the functions described here until you have fully read and under-
stood the following documents:
▶Operating Instructions,
▶all the Operating Instructions for the system components, especially the
safety rules,
▶Battery and vehicle manufacturer's Operating Instructions and safety rules.
Proper use The charger is designed to charge the batteries listed below. Any use above and
beyond this purpose is deemed improper. The manufacturer shall not be liable
for any damage resulting from such use. Proper use also includes
-following all the instructions contained in the Operating Instructions,
-regular checking of the mains and charging leads.
WARNING!
Danger from charging dry batteries (primary cells) and non-rechargeable bat-
teries.
This may result in serious injury and damage to property.
▶Only charge the battery types listed below.
The following battery types may be charged:
-Wet batteries:
Sealed batteries with a liquid electrolyte (recognisable by the vent plugs) and
low-maintenance/maintenance-free wet batteries (MF).
-Absorbent Glass Mat (AGM) batteries:
Sealed batteries (VRLA) with immobilised electrolyte (sealant).
-Gel batteries:
Sealed batteries (VRLA) with immobilised electrolyte (gel).
Mains connec-
tion
The rating plate, which is located on the housing, contains information about the
permitted mains voltage. The device is designed for this mains voltage only. The
fuse protection required for the mains lead can be found in the "Technical data"
section. If there is no mains cable or mains plug on your version of the appliance,
fit one that conforms to national standards.
NOTE!
Danger from insufficiently dimensioned electrical installation.
This can result in serious damage to property.
▶The mains lead and its fuse must be dimensioned to suit the local power sup-
ply. The technical data shown on the rating plate applies.
13
EN

Safety features -
standard protec-
tion devices
The following safety features are provided as standard with the Active Inverter:
-Voltage-free and spark-free terminals protect against explosions
-Reverse polarity protection prevents the charger from being damaged or
destroyed
-Short-circuit protection provides effective protection for the charger. The
fuse does not need to be replaced in the event of a short circuit
-A charging time monitor provides effective protection against overcharging
and destruction of the battery
-Overtemperature protection through derating (charging current reduced if
the temperature rises above the permitted level)
14

Control elements and connections
General Please note:
as a result of firmware updates, you may find that there are functions available
on your device that are not described in these Operating Instructions, or vice
versa.
Certain illustrations may also differ slightly from the actual controls on your
device, but these controls function in exactly the same way.
WARNING!
Danger from incorrect operation.
This can result in severe personal injury and damage to property.
▶Do not use the functions described here until you have read and completely
understood these operating instructions.
▶Do not use the functions described here until you have fully read and under-
stood all of the Operating Instructions for the system components, in partic-
ular the safety rules.
Control panel
(2)(1) (3) (4)
No. Function
(1) Graphic display
(2) Menu key
-Select the desired setting,
e.g. Ah
(3) Up/Down keys
-Select the desired operat-
ing mode, e.g. 'Charging' or
'Battery changing'
-Alter the setting that has
been selected by the Menu
key (2)
-After connecting to a new
battery:
ability to manually select
the charging voltage from
6, 12 or 24 V
(4) Stop/Start key
-For interrupting and resuming charging
-Confirming selections, e.g. after the charging voltage has been selec-
ted from 6, 12 or 24 V using the Up/Down keys
15
EN

Plugging in op-
tions NOTE!
Danger from connecting options and accessories while the mains plug is
plugged in.
This can result in damage to the device and accessories.
▶Only connect options and system add-ons when the mains plug is unplugged
and the charging leads are disconnected from the battery.
Connections
(1)(2) (3) (4)
(6) (7)
(5)
No. Function
(1) Mains cable safety bow
to relieve strain on the mains cable
The safety bow is not fitted to mains cables with the locking system.
(2) AC input - mains socket
(3) Connection P2 - I/O port - no function, can be retrofitted however
for connecting the following options:
-Immobiliser device
-Common error
-Immobiliser device and common error
(4) Connection P1 - charging lead socket
used to connect the charging lead
also for connecting the temperature-controlled charging or external
start/stop options
(5) Removable display
(6) Connection P3 - Visual Port
for connecting the internal display
(7) Connection P4 - Multi Port
for connecting the following options:
-Status lamp
-Software update via USB port
16

Safety bow
Locking system
Removing covers
for connections
and options
(1)
(2)
If necessary, use a screwdriver to re-
move:
-Cover (1) for connection P4 - Multi
Port.
-Cover (2) for connection P2 - I/O
port.
Leave covers (1) and (2) in place on un-
used P2 and P4 connections.
USB update op-
tion
The USB update option allows the charger to be updated directly via the USB in-
terface.
17
EN

Fitting the op-
tional bracket
and strain-relief
device for the
charging lead
1
2
3
4
(1) (2) (3) (4)
Please note:
the torque for all screws is 2.5 Nm
(1.84 ft. lb.).
To fit the bracket:
-Undo the screws (1).
-Fit bracket (2) using the previously
removed screws.
To fit the strain-relief device:
-Undo screw (3).
-Fit charging lead strain-relief
device (4) using the previously un-
done screw.
Handle (option)


yy
yy


y
y
y
y
y
y


yy
yy


yy
yy


y
y
Edge guard op-
tion
1
2
2
The edge guard removal process is the
reverse of the fitting process.
The bracket cannot be fitted if the
edge guard is already in place.
18

Wall bracket op-
tion
Different wall plugs and screws will be required depending on the supporting sur-
face. Wall plugs and screws are therefore not included in the scope of supply.
The installer is responsible for selecting the right wall plugs and screws.
1
1
"click"
"click"
~ 120 mm
~ 4.72 inch
130 mm
5.12 inch
Preparations for
security lock
The security lock is not contained in
the scope of supply.
A security lock can only be attached
-to the groove on the housing as
shown.
-to the groove on the housing that
is exactly opposite.
-using spacer M8 DIN 125 or DIN
134, located as shown.
Mounting NOTE!
Danger due to improper installation of the charger in a switch cabinet (or in a
similar enclosed space).
This can result in damage to property.
▶Ensure sufficient heat dissipation using forced-air ventilation.
▶There should be a clearance of 10 cm (3.94 in.) all around the device.
The space requirement dimensions in mm (inches) illustrated below are given to
ensure that there is easy access to the plug connections:
19
EN

100
15,5
168
270
(10.63)
(6.61)
(3.94)
(.61)
Space requirements with edge protector
247 (9.72)
88 (3.46)
126 (4.96)
140 (5.51)
60 +20*
70 + 20*
11 + 5*
162 (6.38)
(2.76 + .79)*
(2.36 + .79)*
(.43 + .2)*
233 (9.17)
(.26)
6,5
Space requirements without edge protector, and space requirements with signal lamp and bracket
options (* space for mounting/removal)
20