FujiFilm Frontier 570 Installation instructions

PP3-B1074E
First Edition
q: Daily Maintenance
(Pre-/Post-operational Check)
w: Weekly Maintenance
e: Monthly Maintenance
r: Quarterly Maintenance
t: Half-yearly Maintenance
y: Yearly Maintenance
u: Bennial Maintenance
i: Maintenance at the Time of Paper End
o: Maintenance Schedule
DIGITAL MINILAB FRONTIER 570
PERIODICAL MAINTENANCE AND
INSPECTIONS GUIDE
To keep the FRONTIER 570 operating at peak performance, conduct periodical maintenance
and inspections as indicated in the table below.
Periodical Maintenance and Inspections
Part No.: 138D1058121
LII195
Part No.: 376C1024520B
4 pieces LII1123
Part No.: 376G03101A
2 pieces
Part No.:138D1062734
LII202
Part No.: 382C1056906A
1 piece LII1122
Part No.: 138D1058122B
LII194
■ Printer/Processer
(LP5700)
LII1059
e-6 : Cleaning the Dryer
Exit Rollers
e-4 : Cleaning the Auto-
washing Nozzles
q-3 : Collecting Waste
Solution
e-5 : Cleaning the Paper
Feed Section Rollers
r-2 : Cleaning the
Densitometer White
Board
e-1 : Cleaning the Printer
Section Air Filter y-1 : Replacing the PS Circulation Filters
r-1 : Replacing the Exposure
Section Cooling Air Filter
t-1 : Replacing the PS
Processing
Solutions
e-1 : Cleaning the
Processing Solution
Cooling Fan Air Filter
e-2 : Replacing the P1/P2
Circulation Filters
w-1 : Washing the
Crossover Rack/Upper
Part of Processing
Racks
w-2 : Washing Dryer
Entrance Rack
e-3 : Washing the
Processing Racks
e-1 : Cleaning the Printer Power
Supply Section Air Filters
i-2 : Cleaning the Paper
Magazine Rollers/Inside of
the Magazine
Part No.: 138D1058124A Part No.: 138D966503B
2 pieces LII202 3 pieces LII200

qDaily Maintenance
(Pre/Postoperational
Check)
q-1 Cleaning the Diffusion
Box/LED Light Source (Pre-
operational Check)
IMPORTANT:
If the diffusion box is not cleaned, any
dirt adhering to the diffusion box may
cause uneven prints.
1. Blow off any dirt or dust adhering to the top
and bottom of the diffusion box using the
blower brush.
EZ2009
2. Blow off any dirt or dust adhering to the top
of the LED light source using the blower
brush.
EZ2010
q-2 Cleaning the Auto Film Carrier
NC100AY
IMPORTANT:
If the auto film carrier NC100AC is not
cleaned, any dirt adhering to the film
feed section may cause film feed
errors, scratches or damage to film.
1. Blow off any dirt or dust adhering to the
sensors (glass surfaces) using the blower
brush. (Pre-operational Check)
IMPORTANT:
• Take care not to scratch or mark the
sensors.
• Dust or dirt on sensors may scratch or
mark the films.
• Do not use alcohol solution to clean the
sensors (glass surfaces).
EZ2001
2. Blow off any dirt or dust adhering to the
film guide sections using the blower brush.
(Pre-operational Check)
IMPORTANT:
Dust or dirt on film guide sections may
scratch or mark the films.
Z2002R
3. Blow off any dirt or dust adhering to the
upper and lower surfaces of the diffusion
plates on the 135 full lower mask and 135
half mask (optional) using the blower
brush. (Pre-operational Check)
IMPORTANT:
Do not use alcohol solution to clean the
diffusion plates.
EZ2004
4. Remove any dirt or dust adhering to the
dust removal brushes and rollers. (Pre-
operational Check)
Z2005R
5. Blow off any dirt or dust adhering to the
135F and IX240 upper masks using the
blower brush. (Pre-operational Check)
EZ2007
6. Use a cotton swab moistened with alcohol
solution (50% ethanol) to remove any dirt
or dust adhering to the rollers. (Post-
operational Check)
EZ2008
7. While rotating the roller cleaning knob, use
a cotton swab moistened with alcohol
solution (50% ethanol) to remove any dirt
or dust adhering to the rollers. (Post-
operational Check)
EZ2003
8. Remove any dirt or dust adhering to the
winding section roller using a lens cleaning
cloth while rotating the roller cleaning
knob. (Post-operational Check)
EZ2006
e-1 Collecting Waste Solution
(Post-operational Check)
IMPORTANT:
Take care not to spill the waste
solution. If solution is spilled, wipe it up
immediately. If it is allowed to remain
on a machine cover and dry out, it will
become impossible to remove.
l. Open the water supply port cover and
insert the end of the waste solution hose
into the waste solution tank.
2. Open the waste drain cock and collect the
waste solution in the waste solution tank.
L2277
Blower BrushDiffusion Box
Diffusion Box
Blower Brush
LEDLight Source
Blower Brush
Sensors
Blower Brush
Film Guide Sections
135 Insertion Section
Upper Guide Film Guide
Sections
Blower Blush
135 Full Lower Mask
Diffution Plates
Diffution
Plates
Dust Removal Rollers (2)
Dust Removal Brushes
Blower Brush
135 Upper Mask
IX240 Upper Mask
Cotton Sweb
Magnetic Heads (2)
Cleaning Head
Roller Cleaning Knob
Rollers (15)
Cotton Sweb
Winding Section
Cover
Winding Section
Roller Cleaning Knob
Lens Cleaning Cloth
Waste Solution Tank Waste Drain Cock
Waste Solution Hose Water Supply Port Cover

w-1 Cleaning the Crossover
Racks/Upper Part of the
P1/P2/PS1 Processing Racks
If the crossover rack is not cleaned, dirt
or scratches on paper may result. In
addition, processing solution may
penetrate the paper edges, or paper
jamming and overlapping may occur.
1. Remove the No.1 to No.3 crossover racks.
2.Release the locks and remove the No.1
(P1) rack center guide.
L2226
3. Install the contamination-prevention cover
over the P1 rack.
L2227
4. Release the locks and remove the No.2
(P2) and No.3 (PS1) rack center guides.
5. Wash the rollers and paper guides of the
crossover racks and center guides in
water.
L2229
IMPORTANT:
Do not brush the rollers and guides or
pr
ocessing marks on the prints may result.
6. Wipe off water from the crossover racks
and center guides with dry clean cloth.
7. Remove the cap from the cleaning bottle,
add deionized water (FRSS) up to the
“FULL” line and then put the cap back on.
8015R
8. Tilt the cleaning bottle towards the hose
side of the bottle and allow deionized
water (FRSS) to flow into the hose side.
8013R
9. Press the cleaning bottle and move the
stream of water back and forth over the top
of the P2 rack to wash off any crystallized
processing solution that may be present.
L21125
10. Repeat Steps 8 and 9 for the PS1 rack.
11. Remove the contamination-prevention
cover.
12. Repeat Steps 8 and 9 for the P1 rack.
L21126
13. Reinstall the No.1 to No.3 upper guides.
14. Reinstall the No.1 to No.3 crossover
racks.
IMPORTANT:
• Reinstall the center guides and crossover
racks immediately after washing them and
upper port of the racks. If the processor is
left without the crossover racks installed
for a long period, water in the solutions will
evaporate and the processing performance
may be reduced.
• If the center guide or crossover rack is
incorrectly installed, paper jamming may
result.
w-2 Washing the Dryer Entrance
Rack
If the dryer entrance rack becomes
dirty, water removal may become
insufficient, causing scratches, drying
marks or stain on prints. In addition, dirt
adhering to the dryer entrance rack may
cause paper jamming.
1. Leave the dryer entrance rack in warm
water (30 to 40:/86 to 104<) for a short
time (about 5 minutes).
L2237
Do not brush the rollers or processing
marks on the prints may result.
2. Remove water from the rollers on the dryer
entrance rack by wiping them with a dry
cloth.
3. Reinstall the dryer entrance rack with its
arrow “UP” mark pointing up.
e-1 Cleaning Air Filters
IMPORTANT:
If the air filter is not cleaned, filter
clogging may increase the temperature
in the machine, resulting in abnormal
images or other trouble.
Wash the following air filters in tap water and
allow them to dry completely.
1. Light Source Section Air Filter
2. Printer Power Supply Section Air Filter
3. Processing Solution Cooling Fan Air Filter
4. Dryer Section Air Filters
EZ684
5. Dryer Exit Section Air Filter
L21120
6. Printer Section Air Filter
L21162
e Monthly Maintenance
No.1 (P1) Rack Center Guide
Lock Release
Levers
Crossover Rack
Center Guide
FULL
“FULL”
line
Cleaning Bottle
Cap
Cleaning Bottle
Hose Side
P2 Rack
Dryer Entrance Rack
Air Filter
Dryer Exit Section Air Filter
w Weekly Maintenance
Contamination-prevention Cover
Printer Section
Air Filter
P1 Rack

e-2 Circulation Filter Replacement
Be sure to turn OFF the power before
replacing the circulation filters.
If the circulation filter is not replaced,
abnormal temperature due to
insufficient circulation may turn ON the
safety thermostat, requiring system
restart. In addition, dirt in the solution
may adhere to the paper. In the worst
case, replacement of originally supplied
solution is required.
To prevent processing solution
contamination, replace the filters one at a
time in the following order: P1 ® P2 .
1. Turn the P1 filter rod 90 degrees
counterclockwise, lift out and place it on
the circulation filter tray.
Do not let the solution drip or run.
L2233
2. Remove the filter from the rod.
3. Install a new filter into the rod.
4. Reinstall the rod by aligning its fastening
tab with the cutout, and turn it 90 degrees
clockwise to secure it.
L2234
5. Replace the P2 filter by repeating Steps 1
to 4.
6. Wipe off solution off the circulation filter
tray and reinstall the tray.
e-3 Washing the Processing Racks
If any dirt adheres to the processing
racks, stain or scratches on prints or
paper jamming may result.
If the P1 solution is contaminated by the
P2 and/or PS solutions, it will become unfit
for use. To prevent solution
contamination, always attach the
contamination-prevention cover onto the
P1 rack when removing or returning all the
processing racks except for the P1 rack.
Clean the racks in the following order: P1
® P2 ® PS1 ® PS2 ® PS3 ® PS4.
1. Remove the P1 Rack, run about one liter of
water over the entire rack. Collect the
waste water in the waste solution
collection tank.
L21043
2. Run warm water (30 to 40 :/86 to 104 <)
over the rack, and thoroughly wash the
roller bearing sections and parts that come
in contact with the solution in the tank.
CAUTION:
To avoid scalding injuries and rack
deformation, do not use water hotter than
40
: (104 < ).
Do not brush the rollers and paper guides
or processing marks on the prints may
result.
L2983
3. Repeat the above steps for the PS2 to PS4
processing tanks.
e-4 Washing the Auto-washing
Nozzles
If the nozzle is clogged, the amount of
sprayed washing solution may be
decreased, and insufficient cleaning of
the crossover and dryer entrance racks,
or stain or scratches on the paper may
result. In addition, dirt adhering to the
nozzle may cause paper jamming.
1. Make sure the washing jets are not
clogged and there is no foreign matter
around them. Clean the washing jets with
a toothbrush if necessary.
L2230
L2231
2. Reinstall the No.1 to No.3 crossover racks
and dryer entrance rack.
e-5 Cleaning the Paper Feed
Section Rollers
If the rollers become dirty, paper feed
force is weakened and images may be
printed at a slant. (Back printing may
also be slanted.) In addition, paper
jamming in the paper feed section may
occur.
1. Wipe dirt off the surfaces of the feed rollers
using a cloth moistened with water and
wrung dry.
L2188
2. Wipe dirt off the surfaces of the back
printer entrance roller using a cloth
moistened with water and wrung dry while
turning the lower knob.
L2189
3. Wipe dirt off the surfaces of the back
printing section rollers using a cloth
moistened with water and wrung dry while
turning the upper knob.
L2190
P1 Filter Rod
Circulation Filter Tray
Fastening Tab
Cutout
Processing Rack
Water (1R)
Rack Tray
Warm Water (30 to 40 :/86 to 104 <)
Auto-washing Nozzles
Toothbrush
Washing Jet
Auto-washing Nozzles
Auto-washing Nozzles
Toothbrush
Rollers Roller
Knob
Roller
Knob
Rollers

4. Loosen the screw, move the back printing
unit to the right-hand side and retighten the
screw.
L21034
5. Wipe dirt off the surfaces of the back
printing section rollers using a cloth
moistened with water and wrung dry while
turning the lower or upper knob.
L2191
Begin printing after the rollers get dry.
e-6 Cleaning the Dryer Exit
Section Rollers
If the rollers become dirty, paper feed
force is weakened and paper jamming
in the dryer exit section may occur.
1. Open the dryer section left cover.
2. Wipe dirt off the surfaces of the rollers
using a cloth moistened with water and
wrung dry while turning the exit side roller
as shown.
L2241
3. Close the dryer section left cover.
4. Open the dryer exit unit left cover.
5. Wipe dirt off the surfaces of the rollers
using a cloth moistened with water and
wrung dry while turning the exit side roller
as shown.
L2243
6. Close the dryer exit unit left cover.
7. Wipe dirt off the surfaces of the exit side
rollers using a cloth moistened with water
and wrung dry.
L2244
e-7 Cleaning the Dryer Rollers and
Mesh Belt
If the rollers and mesh belt become
dirty, paper feed force is weakened and
paper jamming in the dryer section may
occur.
1. SU2400AY sorter: Move the sorter to its
storage position.
SU1400AY sorter: Remove the sorter.
2. Open the dryer rack and support it with the
stopper.
3. Wipe dirt off the surfaces of the dryer
entrance roller using a cloth moistened
with water and wrung dry.
L2238
4. Wipe dirt off the surfaces of the dryer
rollers using a cloth moistened with water
and wrung dry while turning the dryer exit
section roller.
L2241
L2239
5. Wipe clean the mesh belt using a cloth
moistened with water and wrung dry.
L21063
6. Close the dryer rack.
7. SU1400AY sorter: Reinstall the sorter.
SU2400AY sorter: Return the sorter to its
operating position.
r-1 Exposure Section Cooling Air
Filter Replacement
Be sure to turn OFF the power before
replacing the exposure section cooling
air filter.
If any dust adheres to the laser unit
section, white streaks or unevenness
on prints may result. In addition,
lowered airflow may increase the
temperature in the exposure section,
interrupting the printing operation.
1. Remove the exposure section cooling air
filter and filter holder.
2. Wipe clean the air filter holder.
L2192
3. Install a new air filter along with the filter
holder.
Install the filter with its arrow pointing
inside.
r-2 Cleaning the Densitometer
White Board
If the white board is dirty, the criteria for
density measurement may be changed
and the color of prints abnormal even if the
result of upkeep printing is OK. In addition,
density measurement of upkeep prints
may fall out of range.
1. Clean the white board with a cotton swab.
RD122
r Quarterly Maintenance
Rollers Roller (Turn)
Rollers
Dryer Entrance Roller
Dryer Rollers
Mesh Belt
Screw
Back Printing Unit
Rollers
Knobs
Air Filter Holder
Air Filter
Arrow Air Filter Holder
Cotton Swab White Board
Rollers
Roller (Turn)
Roller (Turn)

t-1 Replacing the PS Processing
Solutions
If the PS solutions become unclean,
they will become unfit for rinse
processing.
The drained solutions should be disposed
of by a company specializing in waste
disposal.
1. Remove the PS1 to PS4 processing racks.
2. Connect a hose (ordinary water hose) to
the PS1 solution tank drain cock and drain
the solution in the waste solution tank.
IMPORTANT:
Take care not to spill the solution. If the
solution is spilled, wipe it up immediately.
If it is allowed to adhere to a cover on the
machine and dry out, it will become
impossible to remove.
L2641
3. If the solution being drained off stops
flowing, and there is still solution remaining
in the tank, replace the waste solution tank
with a lower container (such as a tray)
which can bring the end of the hose to a
lower than the cock, and continue draining
off the solution.
L2642
4. After all the solution has been drained off,
close the drain cock.
5. Repeat Steps 7 through 9 for the PS2 to
PS4.
6. Reinstall the PS solution drain cock cover.
Replace the PS solution circulation filters
before preparing PS processing solutions
(see y
- 1).
7. Put 1 tablet of FSC100 into plastic film
case of water or warm water and shake
the case approximately 10 seconds to
dissolve the tablet.
L21064
8. Pour following amount of water and
FSC100 solution into each PS processing
tank.
L21066
y-1 Replacing the PS Circulation
Filters
If the circulation filters are not replaced,
abnormal temperature due to
insufficient circulation may turn ON the
safety thermostat, requiring system
restart. In addition, dirt in the solution
may adhere to the paper.
1. Remove the PS1 to PS4 circulation filters
using the replacement jig.
RD045
2. Wash out the inside of each PS processing
tank in clean running water.
L21065
3. Drain the water in each PS processing
tank.
4. Install a new circulation filter to the
replacement jig with its “TOP” mark facing
up.
RD044
5. Install new filters in the PS1 to PS4
processing tanks.
u-1 Cleaning the Light Source
Section Air Filter
IMPORTANT:
If the light source air filter is clogged,
the temperature in the light source
section will rise, shortening the service
life of the LED.
1. Remove the air filter from the holder.
Z2057
2. Reinstall a new filter and holder in the
reverse order of removal.
i-1 Cleaning the Paper Magazine
Rollers/Inside of the Magazine
If the magazine is not cleaned,
unevenness of the print length or white
spots on prints due to paper dust may
result. In addition, an error may occur
during the pulling out or rewinding of
the paper.
1. Open the paper magazine and then
vacuum dust off the light-shielding cloth
and inside of the magazine.
L2184
2. Wipe dirt off the surfaces of the rubber
rollers and feed belts using a cloth
moistened with water and wrung dry.
L2185
L2186
t Half-yearly Maintenance
yYearly Maintenance
u
Biennial Maintenance
i
Maintenance at the
Time of Paper End
FSC100 (1 tablet)
Plastic Film Case
PS1 Solution
Drain Cock
Hose
Waste Solution Tank
FSC100 Solution
Water
Circulation Filter
Replacement Jig
PS Processing Tanks
Circulation Filter
Replacement Jig
“Top” Mark
Light Source
Section Air Filter
Filter Holder
Vacuum Cleaner
Feed Belts
Processing Tank
PS1
PS2
PS3
PS4
FSC100
Solution of
1 tablet
Solution of
1 tablet
Solution of
1 tablet
Solution of
1 tablet
Water
6 litters
6 litters
6 liters
7 liters
Rollers

o Maintenance Schedule
On the day when the regular inspection is due, a message appears at the pre-operational check stage. To
keep the FRONTIER 570 operating at peak performance, conduct regular maintenance and inspections as
indicated in the table below.
*1:Bacic Operating Instructions
*2 Condition Setup and Maintenance
*3: When printing in large quantities (average 5,000 prints par day), replace the filters every handred and fifty thousand prints.
*4: When printing in large quantities (average 2,800 prints par day), replace the filters every million prints.
Item
Schedule Every Day Every
Week Every Month Every 3 Months Every Year
Every
two
Years
Every 6
Months Refer to
Pre-operational
Check Post-operational
Check
Scanner
Scanner
Scanner
Scanner
Scanner
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Printer/
Processor
Diffusion Box/LED
Board Cover
Auto Film Carrier
NC100AY Feed Lanes
Control Strip
Auto Film Carrier NC100AY
Magnetic Heads/Rollers
Waste Solution
Crossover Racks
Dryer Entrance Rack
Upper Part of the P1/P2/
PS1 Processing Racks
Light Source Section
Air Filter
Printer Section Air Filter
Printer Power Supply
Section Air Filters
Processing Solution
Cooling Fan Air Filter
Dryer Section Air Filters
Dryer Exit Section Air Filter
P1/P2 Circulation Filters
Processing Racks
Auto-washing Nozzles
Paper Feed Section Rollers
Dryer Exit Section Rollers
Dryer Roller/Dryer
Rack Mesh Belt
Exposure Section Cooling
Air Filter
Densitometer White Board
G Laser Optimal
Temperature Setup
PS Processing Solutions
PS Circulation Filters
Paper Magazine Rollers/
Inside of the Magazine
Clean
Clean
Clean
Wash
Clean
Clean
Clean
Clean
Clean
Clean
Clean
Clean
Clean
Clean
q-1
q-2
3.2.5*1
q-2
q-3
w-1
w-1
w-2
e-1
u-1
e-1
e-1
e-1
e-1
e-1
e-2
e-3
e-4
e-5
e-6
e-7
r-1
r-2
4.6.2*2
y-1
t-1
i-1
Process/Check
Collect
Wash
Wash
Wash
Replace
*1
Replace
Clean Replace
Replace
Setup
Replace
*2
Clean (at the time of paper end)

FUJI PHOTO FILM CO.,LTD
26-30,Nishiazabu 2-chome,Minato-ku 106-8620,Japan.
Ref.No.PP3-B1074E TD-04.10-FG(MB) Printed in Japan
Part No.376D1042162
Part No.: 138D1062765
LII205
Part No.: 376D1061025 Part No.: 138D1058124A
LII205 LII202
■ Scannar (SP-3000)
■ Printer/Processeer
(LP5700)
q-1 : Cleaning the Diffusion
Box/LED Board Cover
q-2 : Cleaning the Auto Film
Carrier NC100AY
e-1 : Cleaning the Light Source
Section Air Filter
u-1 : Replacing the Light Source
Section Air Filter
e-1 : Cleaning Dryer Exit
Section Air Filter
e-1 : Cleaning Dryer Section
Air Filters
e-7 : Cleaning Dryer
Rollers/Dryer Rack
Mesh Belt
ZII048
ZII992