Fujitsu PRIMERGY TX100 S1 Owner's manual

PRIMERGY TX100 S1Server
Service Supplement
Edition August 2009

Comments…Suggestions…Corrections…
The User Documentation Department would like to
know your opinion of this manual. Your feedback helps
us optimize our documentation to suit your individual
needs.
Feel free to send us your comments by e-mail to
email: [email protected].
Certified documentation
according to DIN EN ISO 9001:2000
To ensure a consistently high quality standard and
user-friendliness, this documentation was created to
meet the regulations of a quality management system
which complies with the requirements of the standard
DIN EN ISO 9001:2000.
cognitas. Gesellschaft für Technik-Dokumentation mbH
www.cognitas.de
Copyright and Trademarks
Copyright © 2009 Fujitsu Technology Solutions GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.

TX100 S1 Service Supplement
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Overview of the documentation . . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . 8
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 17
4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.2 Removing the air duct . . . . . . . . . . . . . . . . . . . . . . 18
4.1.3 Opening the front panel . . . . . . . . . . . . . . . . . . . . . 18
4.2 Replacing the front panel cable . . . . . . . . . . . . . . . . 19
4.3 Replacing the USB front cable . . . . . . . . . . . . . . . . 25
4.4 Replacing the system fan 1 . . . . . . . . . . . . . . . . . . 27
4.5 Replacing the system fan 2 . . . . . . . . . . . . . . . . . . 29
4.6 Replacing the power supply unit . . . . . . . . . . . . . . . 31
4.7 Replacing the processor . . . . . . . . . . . . . . . . . . . . 35
4.8 Replacing the system board . . . . . . . . . . . . . . . . . . 40
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

TX100 S1 Service Supplement 5
1 Introduction
The PRIMERGY TX100 S1 Server is an Intel-based server for medium-sized
and large networks. The server is suitable for use as a file server as well as an
application, information, or Internet server.
1.1 Overview of the documentation
Concept and target groups
This Service Supplement completes the information given in the Operating
Manual, the Options Guide and the Technical Manual of the system board.
The activities described in this manual may only be performed by service
personnel.
Service DVD
Service partners of Fujitsu Technology Solutions can order a Service DVD
PRIMERGY. On the DVD the following manuals are available in pdf format:
– The “Safety notes and other important information” manual
– The Operating Manual for PRIMERGY TX100 S1
– The Technical Manual for the system board D2679
– The Options Guide for PRIMERGY TX100 S1
– The Service Supplement PRIMERGY TX100 S1
– The “D2679 BIOS Setup” manual

6 Service Supplement TX100 S1
Overview of the documentation Introduction
Information/procedure Manual
Detailed safety notes “Safety notes and other
important information”
manual
Features and technical data of the server Operating Manual
Installation and operation, among other things:
– External ports
– Operation
– Configuration of the server
Troubleshooting
Information about the system board:
– Features of the system board
– Board layout
– Switches
–LEDdisplays
– Replacing the battery
Technical Manual
Extensions and upgrades:
IFor some components only the installation
routine is described in the Options Guide.
Removing these components proceed in
reverse order.
– Extending/replacing the main memory
– Installing an accessible 5.25-inch drive
– Installing expansion boards
– Installing parallel interface
Options Guide
Cabling
Table 1: Overview of the documentation TX100 S1

TX100 S1 Service Supplement 7
Introduction Overview of the documentation
Replacement routines:
– Replacing the operating panel cable
– Replacing the USB front cable
– Replacing the system fan 1
– Replacing the system fan 2
– Replacing the power supply unit
– Replacing the processor
– Replacing the system board
Service Supplement
Board layout
BIOS setup BIOS Setup
Information/procedure Manual
Table 1: Overview of the documentation TX100 S1

8 Service Supplement TX100 S1
Notational conventions Introduction
1.2 Notational conventions
The following notational conventions are used in this manual:
Text in italics indicates commands or menu items.
„Quotation marks“ indicate names of chapters and terms that are being
emphasized.
Êdescribes activities that must be performed in the order
shown.
VCAUTION! pay particular attention to texts marked with this symbol.
Failure to observe this warning may endanger your life,
destroy the system or lead to the loss of data.
Iindicates additional information, notes and tips.
Table 2: Notational conventions

TX100 S1 Service Supplement 9
2Procedure
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
ÊFirst of all please familiarize yourself with the safety instructions in the
section chapter “Safety notes” on page 11.
ÊEnsure that all required manuals (see Service DVD) are available, printing
out the PDF files if necessary. You will definitely need the Operating Manual
for the server, the Options Guide for the server and the Technical Manual for
the system board.
ÊShut down the server correctly, switch it off, pull out the power plug, and
open the server as described in the chapter “Replacement routines” on
page 17.
ÊReplace the defective component as described in the relevant chapter.
ÊClose the server.1
ÊConnect the cables. 1
ÊConnect the server to the power outlet.1
ÊStart the operating system.1
ÊIf necessary, configure the server as required.1
1These procedures are described in the Operating Manual or in the Option Guide.

TX100 S1 Service Supplement 11
3 Safety notes
IThe following safety notes are also provided in the “Safety notes and
other important information” manual.
This device complies with the relevant safety regulations for data processing
equipment.
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
Before operating the device
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device.
●If the device is brought in from a cold environment, condensation may
form both inside and on the outside of the machine.
Wait until the device has acclimatized to room temperature and is
absolutely dry before starting it up. Material damage may be caused
to the device if this requirement is not observed.
●Transport the device only in the original packaging or in packaging
that protects it from knocks and jolts.
Installation and operation
VCAUTION!
●This unit should not be operated in ambient temperatures above
35 °C.
●If the unit is integrated into an installation that draws power from an
industrial power supply network with an IEC309 connector, the power
supply's fuse protection must comply with the requirements for non-
industrial power supply networks for type A connectors.
●The unit automatically adjusts itself to a mains voltage in a range of
100 V - 240 V. Ensure that the local mains voltage lies within these
limits.

12 Service Supplement TX100 S1
Safety notes
VCAUTION!
●This device must only be connected to properly grounded shock-
proof sockets or insulated sockets of the rack's internal power supply
with tested and approved power cables.
●Ensure that the device is connected to a grounded shockproof socket
close to the device.
●Ensure that the power sockets on the device and the grounded shock-
proof sockets are freely accessible.
●The On/Off button or the main power switch (if present) does not
isolate the device from the mains power supply. To disconnect it
completely from the mains power supply, unplug all network power
plugs from the grounded shockproof sockets.
●Always connect the server and the attached peripherals to the same
power circuit. Otherwise you run the risk of losing data if, for example,
the server is still running but a peripheral device (e.g. memory
subsystem) fails during a power outage.
●Data cables must be adequately shielded.
●The EN 50173 and EN 50174-1/2 standards apply for LAN cabling.
The minimum requirement is the use of a category 5 screened LAN
cable for 10/100 Mbit/s Ethernet, or a category 5e cable for Gigabit
Ethernet. The requirements from the ISO/IEC 11801 specification
must also be met.
●Route the cables in such a way that they do not create a potential
hazard (make sure no-one can trip over them) and that they cannot
be damaged. When connecting the server, refer to the relevant
instructions in this manual.
●Never connect or disconnect data transmission lines during a storm
(risk of lightning strike).
●Make sure that no objects (e.g. jewelery, paperclips etc.) or liquids
can get inside the server (risk of electric shock, short circuit).
●In emergencies (e.g. damaged casing, controls or cables, penetration
of liquids or foreign bodies), switch off the server immediately, remove
all power plugs and contact your sales outlet or customer service
team.

TX100 S1 Service Supplement 13
Safety notes
VCAUTION!
●Proper operation of the system (in accordance with
IEC 60950-1/EN 60950-1) is only ensured if the casing is completely
assembled and the rear covers for the installation slots have been
fitted (electric shock, cooling, fire protection, interference
suppression).
●Only install system expansions that satisfy the requirements and
rules governing safety and electromagnetic compatibility and those
relating to telecommunication terminals. If you install other expan-
sions, they may damage the system or violate the safety regulations.
Information on which system expansions are approved for installation
can be obtained from our customer service center or your sales
outlet.
●The components marked with a warning notice (e.g. lightning symbol)
may only be opened, removed or exchanged by authorized, qualified
personnel. Exception: hot-pluggable power supply units can be
replaced.
●The warranty is void if the server is damaged during installation or
replacement of system expansions.
●Only set screen resolutions and refresh rates that are specified in the
operating manual for the monitor. Otherwise, you may damage your
monitor. If you are in any doubt, contact your sales outlet or customer
service center.

14 Service Supplement TX100 S1
Safety notes
Batteries
VCAUTION!
●Incorrect replacement of batteries may lead to a risk of explosion. The
batteries may only be replaced with identical batteries or with a type
recommended by the manufacturer (see the technical manual for the
system board).
●Do not throw batteries into the trash can. They must be disposed of
in accordance with local regulations concerning special waste.
●Replace the lithium battery on the system board in accordance with
the instructions in the technical manual for the system board.
●All batteries containing pollutants are marked with a symbol (a
crossed-out garbage can). In addition, the marking is provided with
the chemical symbol of the heavy metal decisive for the classification
as a pollutant:
Cd Cadmium
Hg Mercury
Pb Lead
Working with CDs/DVDs and CD/DVD drives
When working with devices with CD/DVD drives, these instructions must be
followed.
VCAUTION!
●Only use CDs/DVDs that are in perfect condition in your server's
CD/DVD drive, in order to prevent data loss, equipment damage and
injury.
●Check each CD/DVD for damage, cracks, breakages etc. before
inserting it in the drive.
Note that any additional labels applied may change the mechanical
properties of a CD/DVD and cause imbalance.
Damaged and imbalanced CDs/DVDs can break at high drive speeds
(data loss).
Under certain circumstances, sharp CD/DVD fragments can pierce
the cover of the CD/DVD drive (equipment damage) and can fly out
of the device (danger of injury, particularly to uncovered body parts
such as the face or neck).

TX100 S1 Service Supplement 15
Safety notes
IYou can prevent mechanical damage and damage to the CD/DVD drive,
as well as premature CD/DVD wear, by observing the following sugges-
tions:
●Only insert CDs/DVDs in the drive when needed and remove them
after use.
●Store the CDs/DVDs in suitable sleeves.
●Protect the CDs/DVDs from exposure to heat and direct sunlight.
Laser information
The CD/DVD drive complies with IEC 60825-1 laser class 1.
VCAUTION!
The CD/DVD drive contains a light-emitting diode (LED), which under
certain circumstances produces a laser beam stronger than laser
class 1. Looking directly at this beam is dangerous.
Never remove parts of the CD/DVD drive casing!

16 Service Supplement TX100 S1
Safety notes
Modules with electrostatic-sensitive components:
Modules with electrostatic-sensitive devices are identified by the following
sticker:
Figure 1: ESD label
When you handle components fitted with ESDs, you must always observe the
following points:
●Switch off the system and remove the power plugs from the power outlets
before installing or removing components with ESDs.
●You must always discharge static build-up (e.g. by touching a grounded
object) before working with such components.
●Any devices or tools that are used must be free of electrostatic charge.
●Wear a suitable grounding cable that connects you to the external chassis of
the system unit.
●Always hold components with ESDs at the edges or at the points marked
green (touch points).
●Do not touch any connectors or conduction paths on an ESD.
●Place all the components on a pad which is free of electrostatic charge.
IFor a detailed description of how to handle ESD components, see the
relevant European or international standards (EN 61340-5-1,
ANSI/ESD S20.20).

TX100 S1 Service Supplement 17
4 Replacement routines
VCAUTION!
Refer to the safety notes in chapter “Safety notes” on page 11 and
following.
4.1 Preparation
IYou will find a detailed description for „Opening the server” and for
„Removing the air duct“ in the Options Guide TX100 S1.
4.1.1 Opening the server
ÊTerminate all applications and shut down the server correctly.
ÊIf your operating system has not switched off the server, press the on/off
button.
ÊSwitch off the power supply unit (use the master switch), and disconnect the
power plug from the grounded shockproof socket.
ÊIf required, remove the lock on the side cover.
ÊLay the server on its left side (as seen from the front).
Removing the side cover
ÊPull the locking lever as far as it will go.
ÊLift up the side cover and remove it.
Lifting up the drive cage
ÊPull the locking lever as far as it will go.
ÊLift up the side cover and remove it.
IThe built-in torque controller ensures that the drive cage stays up in any
position.

18 Service Supplement TX100 S1
Preparation Replacement routines
4.1.2 Removing the air duct
IWhen removing the air duct, make sure that you do not damage the heat
sink on the system board.
Figure 2: Removing air duct
ÊOpen the server
ÊUnhook the cables from the brackets on the air duct.
ÊRemove any connected cables that are impeding your work.
ÊUnlock the air duct.
ÊWhile keeping the locking clip pressed, lift the air duct out of its housing.
4.1.3 Opening the front panel
Open the front panel when making the following replacement routines:
– Replacing the front panel cable
– Replacing the USB front cable
ÊRemove the side cover as described in section “Opening the server”.
/
0

TX100 S1 Service Supplement 19
Replacement routines Replacing the front panel cable
Figure 3: Removing the front panel
ÊDetach the three unlocking levers.
ÊFold out the front panel carefully, the hooks on the other side are unlocked.
VCAUTION!
The front panel cable is connected directly to the front panel.
If you are not careful when you open the front panel, you may damage
the front panel cable.
4.2 Replacing the front panel cable
ÊOpen the server as described in section “Preparation” on page 17.
ÊRemove the system fan 1 as described in section “Replacing the system
fan 1” on page 27.

20 Service Supplement TX100 S1
Replacing the front panel cable Replacement routines
Figure 4: Disconnecting front panel cable
ÊDisconnect the front panel cable T26139-Y3701-V117 from the system
board.