Fusion Z400 User manual

OWNERS MANUAL
For Riders Age 8 Years and Older
MANUAL VERSION: 1A-2013
ITEM NUMBER:
SILVER -
F1322
ITEM NUMBER:
BLACK -
F0822

• Alwayswearproperprotectiveequipment,suchasahelmet,elbow,wrist,handandkneepads.Alwayskeepthechinstrapsecurely
buckledonthehelmet.Longsleeveshirt,longpants,shoesandelbowandkneepadsaremandatory.
• Wearathleticshoes (lace-upshoeswithrubbersoles) .Don’tridebarefootorinsandals.Keepshoelacesoutofthewayofwheelsorpivots.
• Usethescooteronlyonflat,dry,levelgroundwithoutloosedebrislikerocksorgravel.Rideonsmooth,pavedsurfacesawayfrommotor
vehicles.Avoidexcessivespeedassociatedwithdownhillrides.
• Neverusethescooteratduskornight,orinwetoricyconditions.Wetweatherimpairstraction,braking,andvisibility.
• Avoidsharpbumps,drainagegrates,andsuddensurfacechanges.Avoidwater,speedbumps,sand,gravel,andanythingelsethatcould
causethewheelstosuddenlystop.Whenindoubtavoidthebumps.
• Donotexceed220lbs(100kilograms)totalweightonthescooter.Forridersages8andolder.
• Donotwearanythingthatobstructshearing,visibility,orfunctionwhenridingthescooter.
• Watchoutforpedestrians.Avoidexcessivespeed.
• Neverrideintrafficoronthestreet,andwatchyoursurroundingsforpedestrians,bikes,andskateboardandscooterriders.Usethe
scooterinareasfreefromfixedormovinghazardssuchaspoles,curbs,hydrants,walls,parkedautomobiles,andtraffic.
• Keephandsandfeetclearofsteeringmechanismatalltimes.
• Alwayscheckandsecureallfastenersbeforeeveryride.Makesuretheclampisproperlypositionedandfullytight.
• Alwaysavoidexcessspeedassociatedwithdownhillrides.Avoidsteepinclinesanddon’tridetoofast-youcanlosecontrolandfall.
• Alwaysreplacewornorbrokenpartsimmediately.Call1-510-550-8960ore-mailusat[email protected].
Thismanualcontainsimportantsafetyinformation.Foryourchild’ssafety,itisyourresponsibilitytoreviewthisinformationwithyour
childandmakesurethatyourchildunderstandsallwarnings,cautions,instructions,andsafetytopics.Nextsportrecommendsthatyou
periodicallyreviewandreinforcetheinformationinthismanualwithyoungerriders,andthatyouinspectandmaintainyourchild’sscooter
toensuretheirsafety.
Readtheinstructionscarefullyandassemblethescooteraccordinglytotheseinstructionsbeforeyouallowthechildtoride.Thisscooter
requiresassemblybyanadult.
A CAUTION ABOUT TRICK RIDING:
YouwillseepeopleonTVandmaybeevenpeopleyouknowdoingtricksandstunts.Thesearepeoplewhohavebeenpracticingonscooters
foraverylongtime.Buildyourskillsgraduallyinordertominimizeriskandinjury.Skateboardparksarenotdesignedforscooters.
BEFORE YOU START
AN IMPORTANT MESSAGE TO PARENTS
FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS FURTHER INCREASES
RISK OF SERIOUS INJURY. USE AT YOUR OWN RISK AND WITH APPROPRIATE AND SERIOUS
ATTENTION TO SAFE OPERATION. USE CAUTION.

BREAKTHROUGH TECHNOLOGY
ALUMINUM BOX DECK DESIGN
6061T6HeatTreateddeckwithbuiltinGrindingPegsand1.5”Headset.
FORGED AND CNC FORK
Lighterandstronger.
FLEX BRAKE &INTEGRATED REAR PEGS
PrecisionCNCwheelhangers.
STRANGLER CLAMP
Lighterandstrongerclampingpower.
INTEGRATED FRONT GRINDING PEGS
Increasesgrindingsurfacesand
structuraldeckintegrity.
SEALED HEADSET BEARINGS
1.5”HeavyDutyLowerBearing.
*wheelhubdesign
subjecttochange.

COMPONENT PARTS ASSEMBLY
Z-400 COMPONENTS LIST
01 AluminumBoxDeckwithIntegratedGrindPegs
02 ChromolyBars
03 StranglerClamp
04 CompressionBolt
05 CompressionCap
06 HICShim
07 UpperSealedHeadsetBearings (3Pieces)
08 LowerSealedHeadsetBearing
09 ForgedCNCFork
10 FrontPUWheel-AluminumCore
11 FrontWheelAxleandBolt (Short)
12 RearPUWheel-AluminumCore
13 RearWheelAxleandBolt (Long)
14 FlexBrake,BoltsandNuts (Setof2)
15 GripTape
TOOLS INCLUDED
5mm AllenWrench (x2)
*wheelhubdesign
subjecttochange.
*griptapedesign
subjecttochange.
01
02
03
04
05
06
07
08
6mm
10
14
11
13
15
09

1. Fork,HeadSetBearings,HICShim,
CompressionCapandCompression
Boltarefactoryassembledand
adjusted.
4. Rotatetheclampuntiltheclamp
openingiscenteredovertheslitin
therisertube.
3. Slidethebarsoverthefork.
6. OncetheT-barisalignedcorrectly,
usingthe6mmAllenwrenches
evenlytightenthetwoboltsonthe
clampsothatitcompressesaround
theriser.
2. Placetheclamponyourrisertube
sothatthebottomsarealigned.
5. Rotatetheforksothatthewheelis
forwardfacing.Thenplacetheriser
tubeoverthesteertube.
FAILURE TO PROPERLY ASSEMBLE AND TIGHTEN ALL BOLTS AND COMPONENTS MAY
CAUSE LOSS OF SCOOTER CONTROL AND INCREASE RISK OF FALLING. MAKE CERTAIN THAT
YOU FULLY UNDERSTAND ALL THE ASSEMBLY AND MAINTENANCE INSTRUCTIONS OR IF
NOT CONTACT A QUALIFIED SCOOTER SERVICE DEPARTMENT.
*wheelhubdesign
subjecttochange.
ASSEMBLING YOUR FUZION Z400

HEADSET
PlacetheHICShimovertheforkand
tightentheboltthroughthetopcapand
intothetopoftheforkuntilthereis
noheadsetwobble,andthefork
rotatesfreely.
WHEELS AND BEARINGS
Inspectandadjustthewheelsand
bearingsforwearandtear,andcheckfor
propertightness.Usefirmpressurebut
avoidovertighteningthewheelaxlebolts.
Youwillneedtwo8mmsocketwrenches
toadjustorremoverearwheels.
STRANGLER CLAMP
StranglerClampnewdesignconsists
oftwosteelpinsformaximumholding
power,withoutdeformingtheclamp
shape.
MAINTENANCE TIPS
Itistheresponsibilityoftheownerorguardiantoperiodicallyinspectthewheels,nutsandbearingsforwearandtear,andcheckfor
propertightness.Alwaysmakesuretotightenallboltsandnutsbeforeyouride.
Eventuallywheels,selflockingnutsandbearingswearandneedreplacement.Thelifeofthesecomponentsdependonthekindofriding
done.Lotsofbrakingwillwearoutwheelsandridingindirtyorwetconditionswillprematurelyshortenbearingandfastnerslife.Worn
wheelsandbearingsareconsiderednormalwear-and-tearandarenotcoveredbytheNextsportLimitedWarranty.Wheelsotherthan
genuineFuzionwheelsmaynotbecompatiblewithyourscooter.AlwaysusegenuineFuzionreplacementparts.
CLEANING YOUR SCOOTER
Wipewithadampclothtoremovedirtanddust.Donotuseindustrialcleanersorsolventsastheymaydamagethesurfaces.Donotusealcohol,
alcohol-basedorammonia-basedcleanersastheymaydamageordissolvetheplasticcomponentsorsoftenthedecalsordecaladhesives.
*wheelhubdesign
subjecttochange.
ADJUSTMENT TIPS

WARNING: ALWAYS INSPECT SCOOTER PRIOR TO RIDING.Properinspectionandmaintenanceofyourscootercanreducethe
riskofinjury.Checkallfastenersbeforeeveryride.Alwaysinspectyourscooterbeforeriding,andmaintainitregularly.Replaceworn
orbrokenpartsimmediately.Adultsmustassistchildrenintheassemblyandinitialadjustmentprocedure.
WARNING: REGARDING USE OF NON-NEXTSPORT PRODUCTS WITH YOUR FUZION SCOOTER.Yourscooterhasbeenbuiltto
Nextsport’sdesignspecifications.Alltheoriginalequipmentsuppliedatthetimeofsalewasselectedonthebasisofcompatibility
withtheframe,wheels,pivots,andallotherparts.Certainafter-marketproductsmayormaynotbecompatiblewithyourFUZION
scooter.CallNextsport’scustomerservicepriortomodifyingorreplacinganycomponentwithnon-factoryspecifiedparts.
WARNING: CHECK ALL LOCAL LAWS REGARDING SCOOTER USE.Checkalllocallawsandregulationstoseewhereandhowyou
mayuseyourFUZIONscooterlegally.InmanystatesandlocalareasscooterridersarerequiredBYLAWtowearahelmet.Check
andobeylocallawsandregulationsregardinglawsgoverninghelmetuseandscooteroperationinyourarea.
WARNING: BRAKE MECHANISM WILL GET HOT FROM CONTINUOUS USE.Donottouchafterbraking.
WARNING: REMEMBER TO ALWAYS WEAR PROTECTIVE GEAR.Thisincludesahelmet,elbowandkneepads.
RIDER’S CHECK LIST
4 BRAKE CHECK
4 TIGHTEN HANDLEBARS AND CLAMP
4 WHEELS SPIN FREELY
4 WHEELS AND AXLES ARE TIGHT AND SECURE
4 SAFETY GEAR IN PLACE
ALWAYS, BEFORE YOU RIDE

ThisLimitedWarrantyistheonlywarrantyforthisFuzionscooter.Thereisnootherexpressedorimpliedwarranty.ThisLimitedWarrantywill
bevoidiftheproductisever:USEDINAMANNEROTHERTHANFORRECREATIONORTRANSPORTATION•MODIFIEDINANYWAY•RENTED
TheManufacturerwarrantiesthisproducttobefreeofmanufacturingdefectsforaperiodofsixmonthsfromdateofpurchase.ThisLimited
Warrantydoesnotcovernormalwearandtear,oranydamage,failure,orlosscausedbyimproperassembly,maintenance,storage,oruse
ofthescooter.
Checklocallawsandregulationstoseewhereyoucanrideyourscooterlegally.Themanufacturerisnotliableforincidentalorconsequential
lossordamageduedirectlyorindirectlyfromtheuseofthisproduct.
Toobtainserviceunderthiswarrantyyoumust,withinthewarrantyperiod,contactNextsportdirectlybyphoneat1-510-550-8960orby
emailatwarranty@nextsport.com.Purchaseadditionalpartsandreplacementsatwww.nextsportstore.com.Nextsportwillprovidewarranty
replacementsatitssolediscretion.AuthorizedwarrantyservicesareONLYavailablefromNextsport.Specificationsaresubjecttochange
withoutnotice.
Forquestionsregardingyourwarrantyorpartinformationpleasecontactusat:[email protected]orcallusat1-510-550-8960
FUZIONSCOOTERSAREPROTECTEDBYUSANDINTERNATIONALPATENTSANDTRADEMARKS.
©Copyright2012Nextsport
AllRightsReserved.
NEXTSPORT, INC. 2340 POWELL STREET, SUITE 198 EMERYVILLE, CA 94608
WWW.NEXTSPORT.COM WWW.FUZIONPROSCOOTER.COM
VisitusonlineatWWW.FUZIONPROSCOOTER.COMforeventinformation,productnews,videosandmuchmore!
FollowTeamFuziononlineandshareyourridingvideoswithusonFacebookandYouTube.
WE WANT TO HEAR FROM YOU
WATCH THE FUZION TEAM VIDEOS ON YOUTUBE
www.youtube.com/officialteamfuzion
FOLLOW US ON FACEBOOK
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LIMITED WARRANTY