GAPOSA QC100 User manual

Made in Italy
QC100 |101 230 V~
SINGLE-PHASE CONTROL UNIT

INDEX
SAFETY
WIRING
POWER
COURTESY LIGHT
RADIO TRANSMITTERS’ PROGRAMMING
AUTOMATIC CLOSING MODE
EMERGENCY MODE WITH FAULTY BAR
DEVICES
CANCELLATION OF THE AUTOMATIC CLOSING MODE
RESET
OPTOELECTRONIC BAR AND/OR PHOTOCELL
PROGRAMMING OF WORKING TIME
ALERTS
OPERATING LOGIC

SAFETY
These instructions contain important information on the installation
and the use of the QC100/101 unit. Please keep them even after
installation. Do not start installing the QC100/101 unit without having
first read these instructions. The installation can only be done by
a qualified technician. In order to conform to the rules in force,
the installation must include on its power supply line a differential
magnetothermic switch with minimum distance between the contacts
of at least 3mm. The security of the product depends on a correct
installation. Be at a far distance from shutter/awnings in movement.
Check frequently if any loss of balance, sign of wear or damages wires
are shown. Do not use if any repairing or maintenance is needed.
GAPOSA declines all responsibility in case of improper use of the
product or of an incorrect installation. The product has been made
respecting the European norms: 2006/95/CE (CEE73/23, CEE93/68),
2004/108/CE (CEE89/336), CEE89/106, CEE89/392, EN60335-1
04/1998, EN60204-1 09/1993, EN55014-1 4/1998.
IMPORTANT! All connections must be made while power supply is
cut off!
TURN THE MAIN SWITCH OFF before any other operation!
Power supply 230 Vac ± 10% - 50/60Hz (singlephase)
Max Motor power 800 W
Exit 24V~ terminals 11 - 12, MIN 20 Vac, MAX 26.5 V~
Exit 12Vcc terminals 9 (+) - 3 (GND), MIN 9.5V, MAX 12.5 V
AUX exit terminals 13 - 14, 250V - 2A, resistive load - potential-free
contact NO
Frequency 433.92 MHz
Coverage (int/ext) 20 m / 200 m
Channels 62
Flashing light 230 V~ - Max 25 W (autolamping)
Protection fuse 4A (delayed)
Protection rate IP54
Working temperature -10°C / +50°C
Dimensions 133 x 208 x 80 mm
Maximum current (12V / 24V~)
Loading condition 24V~ 12Vcc
Case 1 0mA 50mA
Case 2 70mA 40mA
Case 3 140mA 10mA

12 711
21 20 16 15 14 1319 18 17
610 59 48 3
G
H
22
1
2
ELECTRICAL CONNECTION
A20 - 21 - 22 Power supply 1-phase (230 v~) (ground = 22)
B17 - 18 - 19 Motor (comune = 18)
C16 - 15 Flashing light [230V~]
D14 - 13 Courtesy lamp (contact normally open - no)
E
12 - 11 Power supply external accessories (24 V~)
10 - 9 [COM] Safety photocells or bar (contact normally closed - nc)
8 - 9 [COM] Safety stop (contact normally closed - nc)
7 - 5 Start / stop (contact normally open - no)
6 - 5 Close (contact normally open - no)
4 - 5 Open (contact normally open - no)
F1 - 2 Antenna: connect the antenna to terminal 1
In case of cable with shielding, this has to be connected to terminal 2.
GKB connector for integrated keyboard
HDIP SWITCH for control unit setup

When you activate the board the red LED switches on steadily for about
3 seconds. After about 1 second, the green LED will flash a number of
times equal to the review.
When the red LED switches off, the green LED switches on steadily
indicating that the switch on procedure of the card is completed and now
it is ready for operation.
The control unit has 2 operating logic:
1. Automatic: opening and closing are automatic.
2. Dead-man in closing: opening is automatic while closing is dead-man.
The logic of operation is selected using DIP 2 according to the following
table:
OPERATING LOGIC DIP 2
Automatic OFF
Dead-man in closing / Automatic in opening
(not for use with QCTRKP) ON
POWER
OPERATING LOGIC

TRANSMITTERS’ PROGRAMMING
1. Place the DIP 1 in ON position. Both the red and the green LED will
be switched on with a fixed light
2.1 To associate a channel with a Start/Stop command send a signal
from the transmitter.
2.2 To associate a channel with an Open command send a signal from
the transmitter while holding down the UP button on the control
unit.
2.3 To associate a channel with a Stop command send a signal from
the transmitter by holding down the STOP button on the control
unit.
2.4 To associate a channel with a Close command send a signal from
the transmitter by holding down the DOWN button on the control
unit.
2.5 To associate a channel with a command to switch on the
courtesy light send a signal from the transmitter by holding down
the UP and DOWN buttons on the control unit.
3. The LEDs will act as follows:
GREEN LED RED LED
FAST
FLASHING OFF code is already memorized
OFF FAST
FLASHING code is already memorized
FAST
FLASHING
FAST
FLASHING memory is full
5 SLOW FLASHES storing refused.
Check the correct connection of the inputs
4. If further code memorization must be performed repeat step 2,
otherwise place the DIP 1 in OFF.

SAFETY DEVICES
The safety of the board are managed via DIP 3 and 4:
SAFETY LOGIC DIP 3
When an obstacle is detected during the way down the move-
ment is reversed until the opening limit switch; It has no effect
on the way up.
OFF
When an obstacle is detected during the way down the opening
movement is inverted for 2 seconds and then it stops. When an
obstacle is detected during the way up the movement is imme-
diately stopped.
ON
TYPE OF SAFETY SELECTION DIP 4
Security input for normally closed contact. OFF
Security input for optoelectronic bar with digital signal.
To be connected as follows: Mass in terminal 3, + 12V DC in
terminal 9, digital signal in terminal 10.
ON

OPTOELECTRONIC BAR
AND/OR PHOTOCELL
To connect the optoelectronic bar QCSE and the photocell, the latter
must be connected in series to the digital signal of the bar as shown
(DIP 4 in ON).
12 711 610 59 48 3
STOP
Photocell
(contact NC)
optoelectronic
bar
START/STOP
24V~
DOWN COMMON UP
SIGNAL - Green
+12Vcc - Brown
GRD - White
To connect the the photocell, the latter must be connected as
shown (DIP 4 in OFF).
12 11 10 9
Photocell
(contact NC)
24V~

230 V
50-60 Hz
1413
Max 5 A
INTEGRATED COURTESY LIGHT
The courtesy lamp contact will activate ifself, after an opening input,
once the door is completely closed and the operation time over.
The contact of the courtesy light has two working modes:
•switch on in case of opening and authomatical switch off after 3
minutes
•switch on for two seconds while opening (useful to operate a lighting
system).
In order to switch from one mode to the other, please move the dip 2 on
ON and then on OFF for at least three times
NOTE: you should move consecutively from OFF to ON within 2
seconds, otherwise the number of movements will be reset to
zero).
The leds will inform you about the selected mode:
•Activation of mode 3 minutes: green led ON, red led flashing slowly for
3 seconds
•Activation of mode 2 seconds: green led ON, red led flashing quickly for
3 seconds
In case the courtesy light is matched with a radio code, the transmission
of the command will cause the activation of the relé for 3 minutes
or 2 seconds according to the control unit programming. In case of
transmission of the command with active relé, it will be deactivated.

AUTOMATIC CLOSING MODE
The control includes, among its functions, the automatic closing after a
set time.
The automatic closing activates by programming the pause time and by
choosing the “impulse” operating mode (DIP 2 in OFF). When the dead-
man logic is active while closing, the automatic closing is excluded (DIP 2
in ON).
In order to program the pause time it is necessary:
1. To put DIP 5 and 6 in OFF
2.To put DIP 5 in ON. The green LED will switch off and make a short
flash every second.
3. Wait for the pause time you want to program (the time must be greater
than 5 seconds, for a maximum of 4 minutes)
4.After the required time replace the DIP 5 in OFF. If programming is
correct, the green LED will flash quickly and then remains lit.
ADDITIONAL NOTE: The time count for the automatic closing starts
when the opening movement is interrupted by the START/STOP
command or the intervention of the limit switch in opening; the
counting of the pause is notified via a short cut off of the green
LED every 3 seconds.
While in pause, a START/STOP control excludes the automatic
closing; a further START/STOP control closes the door. By pushing
the STOP control the automatic closing is excluded.
The automatic reclosure is excluded (even if programmed) if:
•a safety system intervenes (safety stop, photocell, bar, motor
thermal efficiency etc.)
•the dead-man logic is activated in closing
•a closing movement is interrupted.

CANCELLATION OF THE
AUTOMATIC CLOSING MODE
This procedure clears the pause time and then excludes the automatic
closing.
1. Put DIP 5 and 6 in OFF
2.Put DIP 5 in ON and within 3 seconds put it again in OFF.
If cancellation has been accomplished correctly, the red LED will
flash quickly and then switch off.
Then the green LED will switch on steady.

PROGRAMMING OF
WORKING TIME
The work time is the time it takes to perform a complete opening or
closing operation. By performing this procedure the board automatically
learns the stroke. Without programming, the working time lasts 30 sec.
ATTENTION: During the programming procedure ensure that
no obstacle activates the safety devices (photocells or safety
edges) and stops the movement of the door. If that happens, it
is necessary to proceed with a new programming cycle of the
working time (close the current programming, perform the RESET
and proceed with a new cycle).
In order to program the working time, you must:
1. Test the motor phases and check that the limit switches are calibrated
and connected properly! If during the procedure the safety systems
intervene, the movement of the motor stops.
2.Place the door halfway.
3. Put DIP 5 and 6 in OFF.
4.Put DIP 6 in ON. The red LED will switch on.
5.Give a START/STOP signal (terminal 7), the door starts to open. When
opening is complete send a new START/STOP signal.
6. Give a START/STOP signal (terminal 7), the door starts to close. When
closing is complete send a new START/STOP signal.
7. Set DIP 6 in OFF. The red LED will switch off indicating the end of the
programming procedure.
NOTE: In order to ensure the complete closing and opening under
all conditions, the control unit automatically adds 4 seconds to
the programmed time.

EMERGENCY MODE WITH
FAULTY BAR
This mode allows the movement of the motor with dead-man control also
in case the optoelectronic bar is active or faulty.
Mode description:
•The mode becomes operational after about 30 seconds from the coast
activation (the count is reset if the bar returns to visibility)
•The mode allows the movement of the motor in opening and closing in
dead-man mode regardless of the position of the dip 2.
•The movement of the motor during this mode is automatically stopped
after 5 seconds. The movement can be resumed by pressing the
command again.
Mode activation:
1. Put dip 6 in ON
2.Move dip 3 at least 3 times from ON to OFF (between two OFF-ON
consecutive steps shall not be more than 2 seconds or the movements
count is reset)
3. If the change is activated, the red and green LEDs will flash quickly for
about 4 seconds
4.Put dip 6 back in OFF
Once the mode activated, it will be actually present only in case dip 3 and
4 are in ON (safety active also in opening and optoelectronic bar active).
Otherwise, the mode is not operational even if enabled.
Mode disabling:
The mode can be disabled exclusively by the reset procedure (see
procedure).

RESET
Through the reset procedure:
•all memorised transmitters will be deleted
•the programming of pause time and of the stroke are reset to default
conditions (working time of 30 seconds, automatic closing disabled).
•the “Emergency mode with faulty bar” is also turned off.
During the reset procedure, all controls are inhibited.
To reset the control unit, you must:
1. Place all DIP in OFF
2.Place DIP 5 and 6 in ON
3. The green LED will switch off while the red one will start flashing
rapidly. After the reset, the red LED switches off while the green LED
will start making three quick flashes every 3 seconds.
4.Place DIP 5 and 6 in OFF. The green LED will remain ON and steady and
the reset procedure is completed.
5.You can now reposition the DIP according to the desired functions.

ALERTS
The following table shows the various light signals generated by the
control unit with their meaning and possible operations to be performed.
CONTROL UNIT FEEDBACK
CONTROL UNIT STATUS GREEN LED RED LED SOLUTION
READY FOR COMMANDS
EXECUTION ON OFF -
WAITING FOR AUTOMATIC
CLOSING
SHORT SHUTDOWN EVERY
3 SECONDS OFF -
MOTOR UPWARDS SLOW FLASHING WITH
DUTY CYCLE 50% OFF -
MOTOR DOWNWARDS FAST FLASHING WITH
DUTY CYCLE 50% OFF -
PAUSE TIME PROGRAMMING SHORT FLASHING EVERY
SECOND OFF SEE PROCEDURE 5.1
WORKING TIME
PROGRAMMING ON ON SEE PROCEDURE 5.3
RESET IN PROGRESS 3 CLOSE FLASHINGS
EVERY 3 SECONDS OFF PUT DIP 5 AND 6 IN OFF
TROUBLESHOOTING
RED LED ERROR SOLVING
1 FLASH CHECK THE STOP BUTTON CONNECTIONS
2 FLASHES CHECK THE SAFETY DEVICES CONNECTIONS / CHECK SAFETY
ACTIVATION
8 FLASHES
CHECK:
• POWER SUPPLY
• OVERLOAD OUTPUT 12V (TERMINALS 9-3)
• OVERLOAD OUTPUT 24Vac (TERMINALS 11-12)
LED SWITCHES ON STEADILY
WRONG DIPS SETTING, FOLLOW THE BELOW PROCEDURE:
1. SET ALL DIPS IN OFF POSITION
2. WAIT FOR 5 SECONDS
3. SET THE DIPS IN THE DESIRED POSITION FOLLOWING THE
INSTRUCTIONS

GAPOSA srl - via Ete, 90
63900 Fermo - Italy
T. +39.0734.220701 - [email protected]