Gazebo penguin 41218 User manual

ZZZ-184.41218.1207-18.GP.EN.SUN SUN-HI
41218
12 X 18 SOLARIUM
ASSEMBLY INSTRUCTIONS
DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED
PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS
Three adults required for assembly
Base Dimensions 12’ ½”x18’11”, Largest Dimensions 13’6”x20’4 ½” (see pg.15)
Overall Height 110’’
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ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 1
Before you assemble the solarium
Please don't destroy boxes until completely assembled.
Please verify the content of each box against the list of parts.
It is important that this solarium be installed on a solid base with the provided
screws. Otherwise, please ensure that you use anchors sufficient for your surface.
The solarium should not be installed adjacent to trees or a sloped roof. Snow and
ice may slide onto the solarium and cause it to collapse.
Tools needed:
Step ladder
#2 Phillips screwdriver
Rubber mallet
Based on the location, decide where you would like to position the solarium. Remember
the sliding door with “C”shape should be placed on the left side.
Sliding door with
receiver channel
Regular sliding door

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 2
12x18 Solarium Assembly Instructions
Step 1:
Before starting to assemble, please decide where you would like to position the door panels.
1. Stand up two regular frames (A), using two connecting pieces (E) and affix the panels (A) together
2. Assemble door frame separately. Assemble 2 vertical bars (Yy) with 2 horizontal bars (Zz). Make
sure the shape of the aluminum matches the other parts to be joined. With a rubber mallet get
them closed at the corners. Make sure to not damage the aluminum parts. Use screws (Z) to
secure 4 corners manually, screwing all screws into frame 4 predrilled holes.
3. After assembling door frame, attach to frames (B) on either side, by sliding connecting piece (E)
between the frame and the door frame.
4. When assembling angled panels (A, B), you should put the two panels at 135 degree angle then
use the angled connecting pieces (I) and (J) to affix the panels together.

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 3
Step 2:
1. Place a bolt (Ww) and washer (Gg) through the top door rail (F) and door frame, and a female bolt
(Cc-2) from the other side. Once all are inserted, tighten them all securely.
2. Secure bottom door rail (G), using a bolt (Cc) and washer (Gg).

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 4
Step 3: Please note the sliding door should be installed from the inside of the solarium.
1. Attach the door wheels into the top of door rail (F) of the sliding door (C).
2. Attach the plastic piece into the bottom door rail (G) of the sliding door(C).
3. Use bolt (Bb) to affix the plastic stoppers (H), one on each end of the top door rail (F).
4. Then use screw (Oo) to affix the upper door rail end caps (Nn) one at each end of top rail (F).
5. The other side of top rail (F) is same as above step.
Doors as seen from inside
Repeat steps 2 and 3 for the second door.
Ww
Ww

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 5
Step 4:
1. Attach roof rafters (L) to the central hub (N) using bolt (Bb). (Caution: hub may be heavy, use
support if needed)
2. Use screws (Bb) attached to brackets to affix the roof rafter (Xx) onto the top of the middle of
the door panel.
3. Use screw (Z) to affix the other rafters (L) onto the top of panels going through the metal piece
attached to the rafter (L).
Note: Rafters must be affixed where panels connect to each other.
Step 5:
Use the same method to assemble roof rafters (K) for the angled panels. The metal piece affixed to the
rafter (K) is adjustable, chose one hole to affix the rafter (K) to the top of the panel.
Note: 1) The K Rafter has 1 bracket with 2 holes. Attach roof with 1 screw when installing on top of the
frames. Make sure that extra hole on bracket remains on the side of angled panel (at the corner). Then
screw it to frames with screws (Z).
2) Do not tighten the bolts right away as you may have to adjust the angle when inserting the PC
roof panels.
(1)
(2)
(2)

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 6
Step 6:
Use nut (Hh) and washer (Gg) to affix the top cap (M) to the central hub (N).
Step 7:
First remove the protective layer from the PC panels, then insert them (Y, Aa, Ll, Qq) between the
roof rafters according to the below drawing instructions.
Note: the side that had the protective layer should be face down.
TOP VIEW

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 7
Step 8:
After inserting the upper PC panels, insert the aluminum middle roof joints (O, P, Q, Pp) into the
roof rafters. The below drawing view is from inside the solarium looking up.
Notes:
The drain holes on the aluminum middle roof joints (O, P, Q, Pp) should be at the bottom.
To adjust the middle joints to line up : once all polycarbonate roof panels are in place, use a
small piece of wood and hammer, then tap down on the middle of the joint bringing it down
and holding at the same time the joint and top polycarbonate.
Do not tap too hard.
Step 9:
After the installation of the middle roof joints complete, insert the bottom PC roof panels (Jj, Kk,
Mm, Rr) according to below drawing instructions. They should overlap about two inches under the
upper PC roof panels and into the aluminum middle joints.
Before
After
Before
After
TOP VIEW

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 8
Step 10:
Once the PC roof is complete, use aluminum edging (S, U, W, Ss) to surround the edges of the PC
roof, using bolt (Bb) and rafter cap (R), tighten securely.
Step11:
Once the installation of the edging complete, start affixing the roof cross bars (T, V, X, Tt) using
bolt (Ff). Affix the top cross bars (Uu) onto the roof rafter (L) using bolt (Ff).
TOP VIEW

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 9
Step 12:
Inside each of the panels (A, B), push two plastic plugs (Ii) into the ground, and then screw down
the panels using two screws (Ee) for each panels.
Special notes:
1. To remove windows (08-219), pull 1 pin out of the lock position and push the frame to the end
of the track, then ease the window out of the tracks one side at a time.
2. To remove screening panel, first remove windows, then unscrew the 2 screws at the top
corners of the screen frame.
3. Note that this unit is not waterproof. For best protection against rain, close the windows of
each frame with the outside window in the center, and the inside window at the top.
(2)
(1)

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 10
41218-12 SAND PARTS LIST
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-129-12
REGULAR
FRAME
A
3
8
08-130-12
FRAME NEXT
TO DOOR
B
2
2
2
4
08-159-12
REGULAR
SLIDING
DOOR
C
2
1
08-160-12
SLIDING DOOR
WITH
RECEIVER
CHANEL
D
2
1
08-133-12
CONNECTING
PIECE
E
Length
200.6 cm
5
14
08-162-12
TOP DOOR
RAIL
F
Length 208 cm
4
2
08-163-12
BOTTOM
DOOR RAIL
G
Length
205.6 cm
4
2
08-138-12
PLASTIC
STOPPER
H
5
4
08-139-12
135° ANGLED
OUTSIDE
CONNECTOR
I
Length
200.6 cm
4
8
08-140-12
135° ANGLED
INSIDE
CONNECTOR
J
Length 200.6 cm
4
8
08-141-12
ROOF
RAFTER
K
Length
239.7 cm
4
8
08-142-12
ROOF
RAFTER
L
Length 211 cm
4
7
08-164-12
TOP CAP
M
4
1
08-166-12
CENTRAL
HUB
N
4
1

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 11
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-145-12
MIDDLE
ROOF JOINT
O
5
4
08-146-12
MIDDLE ROOF
JOINT
P
5
4
08-147-12
MIDDLE
ROOF JOINT
Q
5
4
08-148-12
ROOF
RAFTER CAP
R
5
16
08-149-12
EDGING
S
Length 120.6
cm
5
4
08-150-12
ROOF CROSS
BAR
T
Length 94.5 cm
5
4
08-151-12
EDGING
U
Length 120.6
cm
5
4
08-152-12
ROOF CROSS
BAR
V
Length 94.4 cm
5
4
08-153-12
EDGING
W
Length 120.6
cm
5
4
08-154-12
ROOF CROSS
BAR
X
Length 94.4 cm
5
4
08-155
(24 ¼”X42 ¼”)
TOP ROOF
LEFT PANEL
Y
1
4
08-156-12
SCREW
Z
5
64
08-157
(24 ½”x46 ½”)
TOP ROOF
CORNER
PANEL
Aa
1
4
08-158-12
BOLT
Bb
5
76
08-161-12
BOLT
Cc
5
12
08-167-12
SCREW
Ee
5
28
08-168-12
BOLT
Ff
5
24
08-187
WASHER
Gg
5
45

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 12
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-189-12
ACORN NUT
Hh
5
5
08-193
PLASTIC PLUG
Ii
4
28
08-195
(47”x47 ½”)
BOTTOM ROOF
CORNER
PANEL
Jj
1
4
08-196
(46 ¼”x43”)
BOTTOM ROOF
LEFT PANEL
Kk
1
4
08-197
(24 ¼”x42 ½”)
TOP RIGHT
ROOF PANEL
Ll
1
4
08-198
(46 ¼”x43”)
BOTTOM ROOF
RIGHT PANEL
Mm
1
4
08-134-12
UPPER DOOR
RAIL END
CAP
Nn
5
2
08-135-12
SCREW
Oo
5
36
08-170-12
MIDDLE
ROOF JOINT
Pp
5
4
08-172
(41 ¼”x42 ¼”)
TOP ROOF
CENTER PANEL
Qq
1
4
08-171
(41 ¼”x43”)
BOTTOM ROOF
CENTER PANEL
Rr
1
4
08-173-12
EDGING
Ss
Length 108 cm
5
4
08-174-12
ROOF CROSS
BAR
Tt
Length 108 cm
5
4
08-175-12
TOP ROOF
CROSS BAR
Uu
Length 108 cm
5
4
11-599
CORNER KEY
Vv
(INSTALLED
IN Yy)
2
4
08-192-12
ROOF RAFTER
ON THE MIDDLE
OF THE DOOR
Xx
Length 111 cm
4
1

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 13
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
11-597-12
VERTICAL
DOOR FRAME
Yy
Length 200 cm
2
2
11-598-12
HORIZONTAL
BAR FOR
DOOR FRAME
Zz
Length 106.14
cm
2
2
12-037-12
FEMALE
BOLT
Cc-2
5
12
12-047-12
BOLT
Ww
5
12
(M5*15mm)
11-623
EXTRA
SINGLE
DOOR
AVAILABLE PLEASE
CALL

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 14
AVAILABLE REPLACEMENT PARTS
DESCRIPTION
DRAWING
DESCRIPTION
DRAWING
08-219-12
PVC WINDOW
(in frame)
11-572-12
BOTTOM
PLASTIC PANEL
(for wall panels)
10-493
PVC WINDOW
(replacement
material only)
11-823-12
BOTTOM
PLASTIC PANEL
(for double doors)
85-417-P
ROUND SPLINE
FOR PVC
WINDOW
15-097-12
DOOR WHEEL
ASSEMBLY
15-123-12
PIN FOR PVC
WINDOW
11-736-12
RECEIVER
CHANNEL FOR
DOUBLE DOOR
13-054
PC WINDOW
(for double door)
10-458
REPLACEMENT
WEATHERSTRIP
12-046-12
MOSQUITO
SCREEN (in
frame)
15-124-12
MOUNTING
BRACKET FOR
RAFTER (K)
85-014
REPLACEMENT
SCREENING
(no frame)
15-125-12
MOUNTING
BRACKET FOR
RAFTER (L)
85-417-S
ROUND SPLINE
FOR
SCREENING

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 15
41218-32 SAND PARTS LIST
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-129-32
REGULAR
FRAME
A
3
8
08-130-32
FRAME NEXT
TO DOOR
B
2
2
2
4
08-159-32
REGULAR
SLIDING
DOOR
C
2
1
08-160-32
SLIDING DOOR
WITH
RECEIVER
CHANEL
D
2
1
08-133-32
CONNECTING
PIECE
E
Length
200.6 cm
4
14
08-162-32
TOP DOOR
RAIL
F
Length 208 cm
4
2
08-163-32
BOTTOM
DOOR RAIL
G
Length
205.6 cm
4
2
08-138-32
PLASTIC
STOPPER
H
5
4
08-139-32
135° ANGLED
OUTSIDE
CONNECTOR
I
Length
200.6 cm
4
8
08-140-32
135° ANGLED
INSIDE
CONNECTOR
J
Length 200.6 cm
4
8
08-141-32
ROOF
RAFTER
K
Length
239.7 cm
4
8
08-142-32
ROOF
RAFTER
L
Length 211 cm
4
7
08-164-32
TOP CAP
M
4
1
08-166-32
CENTRAL
HUB
N
4
1

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 16
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-145-32
MIDDLE
ROOF JOINT
O
6
4
08-146-32
MIDDLE ROOF
JOINT
P
5
4
08-147-32
MIDDLE
ROOF JOINT
Q
5
4
08-148-32
ROOF
RAFTER CAP
R
5
16
08-149-32
EDGING
S
Length 120.6
cm
5
4
08-150-32
ROOF CROSS
BAR
T
Length 94.5 cm
5
4
08-151-32
EDGING
U
Length 120.6
cm
5
4
08-152-32
ROOF CROSS
BAR
V
Length 94.4 cm
5
4
08-153-32
EDGING
W
Length 120.6
cm
5
4
08-154-32
ROOF CROSS
BAR
X
Length 94.4 cm
5
4
08-155
(24 ¼”X42 ¼”)
TOP ROOF
LEFT PANEL
Y
1
4
08-156-32
SCREW
Z
5
64
08-157
(24 ½”x46 ½”)
TOP ROOF
CORNER
PANEL
Aa
1
4
08-158-32
BOLT
Bb
5
76
08-161-32
BOLT
Cc
5
12
08-167-32
SCREW
Ee
5
28
08-168-32
BOLT
Ff
5
24
08-187
WASHER
Gg
5
45

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 17
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-189-32
ACORN NUT
Hh
5
5
08-193
PLASTIC PLUG
Ii
4
28
08-195
(47”x47 ½”)
BOTTOM ROOF
CORNER
PANEL
Jj
1
4
08-196
(46 ¼”x43”)
BOTTOM ROOF
LEFT PANEL
Kk
1
4
08-197
(24 ¼”x42 ½”)
TOP RIGHT
ROOF PANEL
Ll
1
4
08-198
(46 ¼”x43”)
BOTTOM ROOF
RIGHT PANEL
Mm
1
4
08-134-32
UPPER DOOR
RAIL END
CAP
Nn
5
2
08-135-32
SCREW
Oo
5
36
08-170-32
MIDDLE
ROOF JOINT
Pp
5
4
08-172
(41 ¼”x42 ¼”)
TOP ROOF
CENTER PANEL
Qq
1
4
08-171
(41 ¼”x43”)
BOTTOM ROOF
CENTER PANEL
Rr
1
4
08-173-32
EDGING
Ss
Length 108 cm
5
4
08-174-32
ROOF CROSS
BAR
Tt
Length 108 cm
5
4
08-175-32
TOP ROOF
CROSS BAR
Uu
Length 108 cm
5
4
11-599
CORNER KEY
Vv
(INSTALLED
IN Yy)
2
4
08-192-32
ROOF RAFTER
ON THE MIDDLE
OF THE DOOR
Xx
Length 111 cm
4
1

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 18
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
11-597-32
VERTICAL
DOOR FRAME
Yy
Length 200 cm
2
2
11-598-32
HORIZONTAL
BAR FOR
DOOR FRAME
Zz
Length 106.14
cm
2
2
12-037-32
FEMALE
BOLT
Cc-2
5
12
12-047-32
BOLT
Ww
5
12
(M5*15mm)
11-623
EXTRA
SINGLE
DOOR
AVAILABLE PLEASE
CALL

ZZZ-184.41218.1207-18.GP.EN.SUN WEB VERSION SUN-HI 19