Gazebo penguin Solarium 41212 User manual

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI
41212
12 X 12 SOLARIUM
ASSEMBLY INSTRUCTIONS
DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED
PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS
Two or more adults required for assembly
Base Dimensions 12’ ½’’x12’ ½’’, Largest Dimensions 13’6’’x13’6’’ (see pg.14)
Overall Height 110’’
[e-mail]

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 1
Before you assemble the Solarium
Please don't destroy boxes until completely assembled.
Please verify the content of each box against the list of parts.
It is important that this solarium be installed on a solid base with the provided
screws. Otherwise, please ensure that you use anchors sufficient for your surface.
The solarium should not be installed adjacent to trees or a sloped roof. Snow and
ice may slide onto the solarium and cause it to collapse.
Tools needed:
Step ladder
#2 Phillips screwdriver (not supplied)
Rubber mallet
Based on the location, decide where you would like to position the two(2) door panels
which can slide open to the left or to the right, your choice.
Slide left to open
Slide right to open

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 2
12x12 Solarium Assembly Instructions
Step 1:
Before starting to assemble, please decide where you would like to position the door panels.
1. Stand up the two panels (A), using two connecting pieces (E) affix the panels (A) together.
2. Stand up a frame meant to be next to the door (B) and a door frame (D), you can chose to place
the door frame on the left side or on the right side, and then use two connecting pieces (E) to affix
the panel and door frame.
3. When assembling angled panels (A, D), you should put the two panels at 135 degree angle then
use the angled connecting pieces (I) and (J) to affix the panels together.
(1)
(2)
(3)
(3)

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 3
Step 2:
1. Slide top door rail (F) into wheels of sliding door (C).
2. Slide lower door rail (G) into the plastic guide of the sliding door(C).
3. Use bolt (Bb) to affix the plastic stoppers (H) one on each end of top door rail (F).
4. Use screw (Oo) to affix upper door rail end caps (Nn) one on each end of top door rail (F).
Step 3: Please note the sliding door should be installed from the inside of the solarium.
1. Place a bolt (Ww) with washer through the top door rail (F) and door frame, and place a female
bolt (Cc-2) from the other side. Once all are inserted, tighten them all securely.
2. Secure the bottom door rail (G), using bolts (Cc) and washers.
3. Paying careful attention to whether it is the left (Dd-L) or right (Dd-R) latch, use bolt (Bb) to affix
the door latch onto the Frame.
Repeat steps 2 and 3 for the second door.
Ww
Ww

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 4
Step 4:
1. Attach roof rafters (L) to the central hub (N) using bolt (Bb). (Caution: hub may be heavy, use
support if needed.
2. Use screw (Z) to affix the rafters (L) onto the top of panels going through the metal piece attached
to the rafter (L). Rafters must be affixed where panels connect to each other.
Step 5:
Use the same method to assemble roof rafters (K) for the angled panels. The rafters (K) should be
affixed to the mounting bracket using the hole that will be furthest away from the corner of the
unit.
Note: Do not tighten the bolts right away as you may have to adjust the angle when inserting the PC
roof panels.
(2)
(2)
(2)
(2)
(1)

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 5
Step 6:
Use nut (Hh) and washer (Gg) to affix the top cap (M) to the central hub (N).
Step 7:
First remove the protective layer from the PC roof panels, then insert them (Y, Aa, Ll) into the roof
rafters according to the below drawing instructions.
Note: the side that had the protective layer should face down.
TOP VIEW

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 6
Step 8:
After inserting the PC roof panels, insert the aluminum middle roof joints (O, P, Q) into the roof
rafters. The below drawing view is from the inside of the solarium, looking up.
Notes:
The drain holes on the aluminum middle roof joints (O, P, Q) should be at the bottom.
To adjust the middle joints to line up : once all polycarbonate roof panels are in place, use a
small piece of wood and hammer, then tap down on the middle of the joint bringing it down
and holding at the same time the joint and top polycarbonate.
Do not tap too hard.
Step 9:
Insert the outer PC roof panels (Jj, Kk, Mm) according to below drawing. They should overlap
about two inches under the upper PC roof panels and into the aluminum middle roof joints.
Before
After
Before
After
TOP VIEW

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 7
Step 10:
Once the PC roof is complete, use aluminum edging (S, U, W) to surround the edges of the PC roof
using bolts (Bb) to fasten the rafter cap (R) and the edging, tighten securely.
Step 11:
Use the cross bars (T, V, X) to affix to the roof using bolts (Ff).

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 8
Step 12:
Inside each of the panels (A, B), push two plastic plugs (Ii) into the ground, and then screw down
the panels using two screws (Ee) for each panel.
Special notes:
1. To remove windows (08-219), pull 1 pin out of the lock position and push the frame to the end
of the track, then ease the window out of the tracks one side at a time.
2. To remove screening panel, first remove windows, then unscrew the 2 screws at the top
corners of the screen frame.
(2)
(1)

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 9
41212-12 SAND PARTS LIST
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-129-12
REGULAR
FRAME
A
3
6
08-130-12
FRAME NEXT
TO DOOR
B
2
2
2
2
08-131-12
SLIDING
DOOR
C
2
2
08-132-12
SLIDING DOOR
FRAME
D
2
2
08-133-12
CONNECTING
PIECE
E
Length 200.6
cm
4
8
08-136-12
TOP DOOR
RAIL
F
Length 206 cm
4
2
08-137-12
BOTTOM
DOOR RAIL
G
Length 206 cm
4
2
08-138-12
PLASTIC
STOPPER
H
5
4
08-139-12
135° ANGLED
OUTSIDE
CONNECTOR
I
Length 200.6
cm
4
8
08-140-12
135° ANGLED
INSIDE
CONNECTOR
J
Length 200.6
cm
4
8
08-141-12
ROOF
RAFTER
K
Length 239.7
cm
4
8
08-142-12
ROOF RAFTER
L
Length 211 cm
4
4
08-143-12
TOP CAP
M
5
1
08-144-12
CENTRAL HUB
N
5
1

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 10
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-145-12
MIDDLE
ROOF JOINT
O
5
4
08-146-12
MIDDLE
ROOF JOINT
P
5
4
08-147-12
MIDDLE
ROOF JOINT
Q
5
4
08-148-12
ROOF
RAFTER
CAP
R
5
12
08-149-12
EDGING
S
Length 120.6
cm
5
4
08-150-12
ROOF CROSS
BAR
T
Length 94.5
cm
5
4
08-151-12
EDGING
U
Length 120.6
cm
5
4
08-152-12
ROOF CROSS
BAR
V
Length 94.4
cm
5
4
08-153-12
EDGING
W
Length 120.6
cm
5
4
08-154-12
ROOF CROSS
BAR
X
Length 94.4
cm
5
4
08-155
(24 ¼” x42 ¼”)
TOP ROOF
LEFT PANEL
Y
1
4
08-156-12
SCREW
Z
5
24
08-157
(24 ½”x46 ½”)
TOP ROOF
CORNER
PANEL
Aa
1
4
08-158-12
BOLT
Bb
5
48

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 11
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-161-12
BOLT
Cc
5
12
08-165-12
RIGHT DOOR
LATCH
Dd-R
5
2
08-169-12
LEFT DOOR
LATCH
Dd-L
5
2
08-167-12
SCREW
Ee
5
20
08-168-12
BOLT
Ff
5
12
08-187
WASHER
Gg
5
39
08-189-12
ACORN NUT
Hh
5
1
08-193
PLASTIC
PLUG
Ii
5
20
08-195
(47” X47 ½”)
BOTTOM ROOF
CORNER
PANEL
Jj
1
4
08-196
(46 ½”x43”)
BOTTOM ROOF
LEFT PANEL
Kk
1
4
08-197
(24 ¼” X42 ¼”)
TOP ROOF
RIGHT PANEL
Ll
1
4
08-198
(46 ½”x43”)
BOTTOM ROOF
RIGHT PANEL
Mm
1
4
08-134-12
UPPER DOOR
RAIL END
CAP
Nn
5
4
08-135-12
SCREW
Oo
5
4
12-037-12
FEMALE
BOLT
Cc-2
5
12
12-047-12
BOLT
Ww
5
12
(M5*15mm)

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 12
AVAILABLE REPLACEMENT PARTS
DESCRIPTION
DRAWING
DESCRIPTION
DRAWING
08-219-12
PVC WINDOW
(in frame)
85-417-S
ROUND SPLINE
FOR SCREENING
10-493
PVC WINDOW
(replacement
material only)
11-572-12
BOTTOM PLASTIC
PANEL (for wall
panels)
85-417-P
ROUND SPLINE
FOR PVC
WINDOW
11-822-12
BOTTOM PLASTIC
PANEL (for doors)
15-123-12
PIN FOR PVC
WINDOW
15-097-12
DOOR WHEEL
ASSEMBLY
13-033
PC WINDOW (for
sliding door)
10-458
REPLACEMENT
WEATHERSTRIP
12-046-12
MOSQUITO
SCREEN (in
frame)
15-124-12
MOUNTING
BRACKET FOR
RAFTER (K)
85-014
REPLACEMENT
SCREENING (no
frame)
15-125-12
MOUNTING
BRACKET FOR
RAFTER (L)

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 13
41212-32 SLATE PARTS LIST
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-129-32
REGULAR
FRAME
A
3
6
08-130-32
FRAME NEXT
TO DOOR
B
2
2
2
2
08-131-32
SLIDING
DOOR
C
2
2
08-132-32
SLIDING DOOR
FRAME
D
2
2
08-133-32
CONNECTING
PIECE
E
Length 200.6
cm
4
8
08-136-32
TOP DOOR
RAIL
F
Length 206 cm
4
2
08-137-32
BOTTOM
DOOR RAIL
G
Length 206 cm
4
2
08-138-32
PLASTIC
STOPPER
H
5
4
08-139-32
135° ANGLED
OUTSIDE
CONNECTOR
I
Length 200.6
cm
4
8
08-140-32
135° ANGLED
INSIDE
CONNECTOR
J
Length 200.6
cm
4
8
08-141-32
ROOF
RAFTER
K
Length 239.7
cm
4
8
08-142-32
ROOF RAFTER
L
Length 211 cm
4
4
08-143-32
TOP CAP
M
5
1
08-144-32
CENTRAL HUB
N
5
1

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 14
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-145-32
MIDDLE
ROOF JOINT
O
5
4
08-146-32
MIDDLE
ROOF JOINT
P
5
4
08-147-32
MIDDLE
ROOF JOINT
Q
5
4
08-148-32
ROOF
RAFTER
CAP
R
5
12
08-149-32
EDGING
S
Length 120.6
cm
5
4
08-150-32
ROOF CROSS
BAR
T
Length 94.5
cm
5
4
08-151-32
EDGING
U
Length 120.6
cm
5
4
08-152-32
ROOF CROSS
BAR
V
Length 94.4
cm
5
4
08-153-32
EDGING
W
Length 120.6
cm
5
4
08-154-32
ROOF CROSS
BAR
X
Length 94.4
cm
5
4
08-155
(24 ¼” x42 ¼”)
TOP ROOF
LEFT PANEL
Y
1
4
08-156-32
SCREW
Z
5
24
08-157
(24 ½”x46 ½”)
TOP ROOF
CORNER
PANEL
Aa
1
4
08-158-32
BOLT
Bb
5
48

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 15
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
DESCRIPTION
PACKED
IN BOX
QTY
DRAWING
08-161-32
BOLT
Cc
5
12
08-165-32
RIGHT DOOR
LATCH
Dd-R
5
2
08-169-32
LEFT DOOR
LATCH
Dd-L
5
2
08-167-32
SCREW
Ee
5
20
08-168-32
BOLT
Ff
5
12
08-187
WASHER
Gg
5
39
08-189-32
ACORN NUT
Hh
5
1
08-193
PLASTIC
PLUG
Ii
5
20
08-195
(47” X47 ½”)
BOTTOM ROOF
CORNER
PANEL
Jj
1
4
08-196
(46 ½”x43”)
BOTTOM ROOF
LEFT PANEL
Kk
1
4
08-197
(24 ¼” X42 ¼”)
TOP ROOF
RIGHT PANEL
Ll
1
4
08-198
(46 ½”x43”)
BOTTOM ROOF
RIGHT PANEL
Mm
1
4
08-134-32
UPPER DOOR
RAIL END
CAP
Nn
5
4
08-135-32
SCREW
Oo
5
4
12-037-32
FEMALE
BOLT
Cc-2
5
12
12-047-32
BOLT
Ww
5
12
(M5*15mm)

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 16
AVAILABLE REPLACEMENT PARTS
DESCRIPTION
DRAWING
DESCRIPTION
DRAWING
08-219-32
PVC WINDOW
(in frame)
85-417-S
ROUND SPLINE
FOR SCREENING
10-493
PVC WINDOW
(replacement
material only)
11-572-32
BOTTOM PLASTIC
PANEL (for wall
panels)
85-417-P
ROUND SPLINE
FOR PVC
WINDOW
11-822-32
BOTTOM PLASTIC
PANEL (for doors)
15-123-32
PIN FOR PVC
WINDOW
15-097-32
DOOR WHEEL
ASSEMBLY
13-033
PC WINDOW (for
sliding door)
10-458
REPLACEMENT
WEATHERSTRIP
12-046-32
MOSQUITO
SCREEN (in
frame)
15-124-32
MOUNTING
BRACKET FOR
RAFTER (K)
85-014
REPLACEMENT
SCREENING (no
frame)
15-125-32
MOUNTING
BRACKET FOR
RAFTER (L)

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 17

ZZZ-182.41212.1206-18.GP.EN.SUN WEB VERSION SUN-HI 18
MAINTENANCE NOTES
1. In case of a defective or damaged part, or for any other questions concerning the
product, please contact the manufacturer directly.
2. Please have the parts list and part numbers on hand when ordering or requesting
replacement parts.
3. The product should not be installed adjacent to trees or a sloped roof. Snow and ice
may slide onto the roof and cause it to collapse.
4. While the product is designed for 4 seasons use, the roof must be kept free of
accumulation of snow.
ONE YEAR LIMITED WARRANTY
This product has been designed and manufactured to meet the highest standards of quality and
durability. Subject to the Conditions for Exercising the Warranty and the Limitations on the
Warranty set forth below, it is warranted to be free of material and manufacturing defects for a
period of one year from the date of purchase. Should the product become damaged, or the
warranty period has expired, please contact Gazebo Penguin Customer Service Department for
a complete schedule of replacement parts and prices.
CONDITIONS FOR EXERCISING THE WARRANTY
The warranty only applies to the original purchaser with the bill.
In order to properly exercise your warranty, please comply with the following:
Carefully inspect the contents of the carton for missing or damaged components.
Should you discover damaged or missing parts, do not return the product to the
place of purchase, but contact Gazebo Penguin Customer Service Department at the
numbers listed below:
Montreal: [phone]
Elsewhere: 1-800-737-7174
You can also find a claim form to fill out online:
http://www.abrispenguin.com/forms.html
NOTE: Damages/missing parts must be reported within 30 days of delivery.
LIMITATIONS ON THE WARRANTY
1. The product is not warranted against damages due to vandalism, abuse, falling or
thrown objects, or accumulation of snow.
2. The product is not warranted against damages due to extreme weather conditions,
such as thunderstorms, hail, strong wind or snow storms, or any other acts of God.
3. The product is only warranted in the event it is installed in accordance with the Gazebo
Penguin’s written instructions enclosed with the product.
4. The product is not warranted in the event it has been improperly anchored.
5. We reserve the right to replace or repair any defective product or parts at our discretion.