GBC Orca 1600 User manual

GBCPro-Tech
4151AndersonRoad
DeForest, WI 53532
Revision : A Ph: ( 608 ) 246 - 8844
Fx: ( 608 ) 246 - 8645
ORCA 1600 OPERATION &
MAINTENANCE MANUAL
©February2001GBCFilms Group
Do not duplicate without written permission.
Partnumber: 930 -061
ORCA 1600
GBC
Pro - Tech

Read me fileOrca 1600 Operation and Maintenance Manual
© GBC Films Group February 2001
Read Me File . . . . . . . . .
The information in this publication is provided for reference and is believed to be accu-
rate and complete. GBC Films Group is not liable for errors in this publication or for incidental
or consequential damage in connection with the furnishing or use of the information in this
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any particular use.
GBC Films Group reserves the right to make changes to this publication and to the
products described in it without notice. All specifications and information concerning products
are subject to change without notice.
Reference in this publication to information or products protected by copyright or patent
does not convey any license under the rights of GBC Films Group or others. GBC Films
Group assumes no liability arising from infringements of patents or any other rights of third
parties.
This publication is copyrighted © 2000 by GBC Films Group. All rights reserved. The
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© GBC Films Group February 2001
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DeForest, WI 53532
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Page I
Table ofContentsOrca 1600 Operation and Maintenance Manual
© GBC Films Group February 2001
Table of Contents
Section 1.0 Safety
1.1 Symbols ......................................................................................................1 - 1
1.2 Pneumatic safety ........................................................................................1 - 2
1.3 Safety features ............................................................................................1 - 2
1.4 Mechanical safety ......................................................................................1 - 4
1.5 Heating safety .............................................................................................1 - 4
1.6 Maintenance safety ....................................................................................1 - 5
1.7 Installation ..................................................................................................1 - 5
1.8 Operation ...................................................................................................1 - 8
1.9 Applications ...............................................................................................1 - 10
1.10 Troubleshooting .......................................................................................1 - 12
1.11 Maintenance ............................................................................................1 - 12
1.12 Label Explanation ....................................................................................1 - 14
Figure 1.12.1 Label Location ....................................................1 - 16

Page II
Table ofContents Orca 1600 Operation and Maintenance Manual
© GBC Films Group February 2001
Section 2.0 Warranty
2.1 Limited warranty information ....................................................................2 - 1
2.2 Exclusions to the warranty ........................................................................2 - 1
Section 3.0 Specifications
3.1 General .......................................................................................................3 -1
3.2 Consumables................................................................................................3 - 2
3.3 Function ......................................................................................................3 - 3
3.4 Electrical ....................................................................................................3 - 4
3.5 Dimensions .................................................................................................3 - 5
Section 4.0 Installation
4.1 Pre-installation check list ..........................................................................4 - 1
Figure 4.1.1 Suggested floor layout ..............................................4 - 3
4.2 Know your machine ...................................................................................4 - 4

Page III
Table ofContentsOrca 1600 Operation and Maintenance Manual
© GBC Films Group February 2001
4.3 Unpacking ..................................................................................................4 - 5
4.4 Shrink wrap ..............................................................................................4 - 5
4.5 Crated .........................................................................................................4 - 6
4.6 Accessory pack ..........................................................................................4 - 9
4.7 Electrical connection ..................................................................................4 - 9
4.8 Air connection ............................................................................................4 - 11
4.9 Installing levelers .......................................................................................4 - 12
4.10 Leveling ...................................................................................................4 - 13
4.11 Calibrations .............................................................................................4 - 14
Section 5.0 Operations
5.1 Power ON/ OFF .........................................................................................5 - 1
5.2 Front control panel ....................................................................................5 - 2
Figure 5.2.1 Front control panel ............................................................5 - 4

Page IV
Table ofContents Orca 1600 Operation and Maintenance Manual
© GBC Films Group February 2001
5.3 Rear control panel ......................................................................................5 - 5
Figure 5.3.1 Rear control panel ............................................................5 - 7
5.4 Setting temperature ....................................................................................5 - 8
5.5 In case of an emergency .............................................................................5 - 9
5.6 Film loading/ unloading ...........................................................................5 - 10
5.7 Main roller nip ..........................................................................................5 - 11
5.8 Pull roller nip ............................................................................................5 - 12
5.9 Shutdown procedure ..................................................................................5 - 12
Section 6.0 Applications
6.1 Temperature chart .....................................................................................6 - 1
6.2 Helpful hints ...............................................................................................6 - 2
6.3 Temp conversion chart ...............................................................................6 - 3
Figure 6.3.1 Temperature conversion chart .................................6 - 4

Page V
Table ofContentsOrca 1600 Operation and Maintenance Manual
© GBC Films Group February 2001
6.4 Charts and diagrams .................................................................................6 - 5
Chart - 0 ( blank chart ) ..........................................................................6 - 6
Diagram - 0 .............................................................................................6 - 7
Chart - 1 ( 1 pass mounting ) ...................................................................6 - 8
Diagram - 1 .............................................................................................6 - 9
Chart - 2 ( PSA decaling ) .....................................................................6 - 10
Diagram - 2 ............................................................................................6 - 11
Chart - 3 (Mounting a PSA decal ) ........................................................6 - 12
Diagram - 3 ............................................................................................6 - 13
Chart - 4 ( Thermal decal ) ...................................................................6 - 14
Diagram - 4 ............................................................................................6 - 15
Chart - 5 ( Mounting a thermal decal ) .................................................6 - 16
Diagram - 5 ............................................................................................6 - 17
Chart - 6 ( Thermal encapsulation ) ......................................................6 - 18
Diagram - 6 ............................................................................................6 - 19