GE PanaFlow Z1G User manual

GE
Measurement & Control Flow
916-141 Rev. A
September 2014
www.ge-mcs.com
©2014 General Electric Company. All rights reserved.
Technical content subject to change without notice.
916-141 Rev. A
An ISO 9001:2008 Certified Company
www.ge-mcs.com/en/about_us/quality.html
PanaFlow™ Z1G
Gas Ultrasonic Volumetric Flowmeter
Quick-Start Guide
WARNING! The PanaFlow Z1G flowmeter can measure the flow rate of many fluids, some
potentially hazardous. Be sure to follow all local safety codes and regulations for installing
electrical equipment and for working with hazardous fluids or flow conditions.
Menu Map for Initial Setup (Step 7)
Customer Support Centers
U.S.A.
The Boston Center
1100 Technology Park Drive
Billerica, MA 01821
U.S.A.
Tel: [phone] (toll-free)
978 437 1000
E-mail: [email protected]
Ireland
Sensing House
Shannon Free Zone East
Shannon, County Clare
Ireland
Tel: [phone]
E-mail: [email protected]
PROG
CH2* GLOBLCH1
(* for 2-Channel meter only)
SYSTMSYSTMACTIV
Off Burst Burst
1-CH meter2-CH meter
Channel Status
Site Status
Skan Only Skan/Meas.
Skan/Measure Mode
Volumetric Units
Channel Label
Site/Channel Message
MetricEnglish
ACF KACF MMACF
SCF KSCF MMSCF
ACM KACM MMACM
SCM KSCM MMSCM
/SEC /MIN /HR /DAY
Volumetric Time
01 2 3
Vol. Dec.Digits
Totalizer Units
MetricEnglish
Mass Flow Units
Mass Flow OFFMass Flow ON
LB KLB MMLB TONS KG TONNE
MetricEnglish
/SEC /MIN /HR /DAY
Mass Flow Time
01 2 3
MDOT Dec.Digits
Mass Totals
LB KLB MMLB TONS KG TONNE
Mass Dec.Digits
MetricEnglish
Volumetric Units
1-Channel Units 2-Channel Units
Mass Flow Off
English Metric
PSia PSig BARa BARg Kpaa Kpag
Meter Message
System Units
Pressure Units
ATM
Pressure ATM Pressure ATM Pressure
Mass Flow On
English Metric
KEYPAD PROGRAM
[Escape] [Enter] [Escape]
ACF KACF MMACF
SCF KSCF MMSCF
ACM KACM MMACM
SCM KSCM MMSCM
Tot. Dec.Digits
MetricEnglish
ACF KACF MMACF
SCF KSCF MMSCF
ACM KACM MMACM
SCM KSCM MMSCM
/SEC /MIN /HR /DAY
Volumetric Time
0123
Vol. Dec.Digits
Totalizer Units
MetricEnglish
ACF KACF MMACF
SCF KSCF MMSCF
ACM KACM MMACM
SCM KSCM MMSCM
Tot. Dec.Digits
01 2 3
01 2 30 123
MetricEnglish
LB KLB MMLB TONS KG TONNE
MetricEnglish
/SEC /MIN /HR /DAY
Mass Flow Time
01 2 3
MDOT Dec.Digits
Mass Totals
LB KLB MMLB TONS KG TONNE
Mass Dec.Digits
01 2 3
Mass Flow Units

916-141 Rev. A September 2014
PanaFlow™ Z1G Quick-Start Guide
1. Thank you. Thank you for purchasing the
PanaFlow Z1G Ultrasonic Flowmeter. If you have any
questiosn, see Step 8 for our contact information and
page 4 for our Customer Support Centers locations.
Before removing the PanaFlow Z1G system from the
shipping crate, inspect the flowmeter carefully. Each
instrument manufactured by GE Measurement &
Control is warranted to be free from defects in material
and workmanship. Before discarding any of the
packing materials, account for all components and
documentation listed on the packing slip.
2. Meter Installation. The ideal site is a straight
section of process pipe meeting the following criteria:
• The pipe section is horizontal and above ground.
• The pipe section can accommodate the overall
length of the flowcell.
• The flowcell can be installed with the Z1G flow
transmitter located on the top of the pipe.
• There are at least 20 pipe diameters upstream of
the Z1G and 10 pipe diameters downstream of the
Z1G with straight, undisturbed flow.
• There is sufficient clearance around the pipe to
permit easy access for operation and
maintenance of the Z1G flow transmitter.
3. Temperature and Pressure Transmitters. If used,
temperature and pressure transmitters should be
installed in the process pipe at least 2 pipe diameters,
but no more than 20 pipe diameters, downstream
from the Z1G flow transmitter. The temperature sensor
should protrude 1/4 to 1/2 way into the process pipe.
Resistive Thermal Devices (RTDs) are typically a good
choice for the temperature sensor.
The transmitters should output a 0/4-20 mA signal,
and the Z1G must have a suitable option card to
process the signals and to provide the required 24 VDC
power to the transmitters. The transmitters must have
an accuracy of ±0.5% of the reading or better.
4. Power and Option Card Wiring. Remove the Z1G
rear cover. Follow the label inside the rear cover to
connect your option cards at terminal block J2. Wire
the built-in Z1G analog outputs at J1, as shown below.
Connect the Z1G power input terminals to a power
source matching the specifications for your meter.
Then, reinstall the rear cover and o-ring.
Flow
Z1G
20 D 10 D
Upstream Pipe Downstream Pipe
Temperature Transmitter
RTD
Thermowell
Coupling
Pressure Transmitter
Isolation Valve
Flowcell Wall
WARNING! Make sure that the Z1G is properly
grounded and that both covers are installed before
applying power in a hazardous environment.
Pin #
1
2
3
AC
Line Power
Line Neutral
Earth Ground
POWER INPUT
J1 - 4-20 OUTPUT
DescriptionPin # Designation
4-20 Output 2 RTN
4-20 Output 1 SIG
4-20 Output 2 SIG
4-20 Output 1 RTN
6
7
8
9
AOUT B–
AOUT B+
AOUT A–
AOUT A+
ID
Pin #
I/O6I/O5I/O4I/O3I/O2I/O1
123456
J2 - INPUT/OUTPUT CONNECTIONS
Pin #
1
2
3
DC
Line Positive
Line Negative
No Connection
ID
Pin #
I/O12I/O11I/O10I/O9I/O8I/O7
789101112
5. Communications Wiring. The standard built-in
Z1G serial port is an RS232 port. If desired, this port
may be factory-configured as an RS485 port instead.
Wire the built-in serial port at J1, as shown below.
If the built-in serial port is an RS232 port, a Modbus
option card may be used to provide an additional
serial port for RS485 operation. Wire this port for
Modbus communications at J5, as shown below.
The Z1G can be fitted with a data logging option card
in Slot 2. This option card, which requires no external
wiring, increases the Z1G memory by up to 2 MB.
6. Programming Methods. The Z1G may be
programmed either locally with the magnetic keypad
or remotely via an RS232 serial port link to a PC that is
running GE’s PanaView™ software.
The magnetic keypad permits programming of the Z1G
through its glass faceplate without removing the cover.
Thus, all programming may be performed while the
unit is installed and operating in a hazardous area. Use
the [ENTER] and [ESCAPE] keys along with the four
[ARROW] keys on the magnetic keypad to program the
Z1G flowmeter with its magnetic wand.
7. Initial Setup. Before the Z1G can begin taking
measurements and displaying valid data, the site data
(i.e., the system and pipe parameters) must be
progammed into the meter. For a 2-Channel meter,
both channels must be activated prior to use.
Upon power up, the Z1G displays the model name and
the software version:
The meter then starts to display flow measurements.
To enter the Keypad Program, press the [Escape] key,
[Enter] key, and [Escape] key again, with no more than
10 seconds between key presses. Refer to the Menu
Map on the next page, and use the magnetic wand and
keypad to program the CH1/CH2 and GLOBL data into
the Z1G.
8. Contact Us. If you have any questions about your
equipment, please contact us at:
Phone: [phone]
E-mail: custcar[email protected]
Address: 1100 Technology Drive
Billerica, MA 01821-4111
Web: http://www.ge-mcs.com/en/contact-us.html
J1 - RS232/RS485 OUTPUT
Data Terminal Ready
Ground
Clear To Send
Description
Transmit / +
Receive / –
1
4
5
2
3
Pin #
DTR
RX(RS485–)
TX(RS485+)
CTS
COM (SHLD)
Designation
J5 - MODBUS CONNECTION
MODBUS +
MODBUS –
N/C
DescriptionPin #
1
2
3
+
–
N/C
Designation
D
S
O
R
U
V
I
R
N
E
P
A
T
U
O
S
S
E
O
I
N
S
N
O
P
O
O
T
N
E
N
W
H
S
E
D
E
R
N
E
I
L
E
G
I
PanaFlow™
Z1G Gas Flowmeter
Escape Enter
GE
Z1G Y4AM.STD
CH1 VEL E1
10.00 Ft/s