Geberit Chicago Faucets 111.817.00.1 User manual

T-310 Eective May 2004 Printed in USA © 0504
Geberit In-W
Geberit In-Wall Pressure all Pressure Assist Assist T Toilet System oilet System
INST
INST ALLA ALLATION INSTRUCTIONS TION INSTRUCTIONS
Geberit Manufacturing, Inc.
1100 Boone Drive, Michigan City, IN 46360
Phone: [phone] •Fax: [phone]
www.us.geberit.com
Trademarks
The PF/2 ®Pressure Assist Tank is licensed by one or more of
the following U.S. patents: 5361426, 5970527, 6343387,
RE37921 and other patents pending. PF/2 ®is a registered
trademark of Geberit.
Copyrights
© 2004 Geberit. All rights reserved. The information in this
manual is subject to change without notice.
Notice to Installers
Please leave this manual with the facility manager after complet-
ing the Pressure Assist Toilet installation. This document contains
information necessary for routine maintenance and servicing.
TABLE OF CONTENTS
Product Overview .....................................................................2
Features .....................................................................................2
In Compliance With ..................................................................2
Available Options .....................................................................2
How to Order .............................................................................2
Technical Support ....................................................................2
Product Specications .............................................................2
Installation Requirements ........................................................2
Safety Information ....................................................................3
Dimensions ............................................................................3-4
Component Identication ........................................................5
Tank & Carrier Installation ....................................................6-7
Wall Hung Bowl Installation .................................................8-9
Access Panel-Flush Actuator Installation .......................10-11
Theory of Operation ...............................................................11
Troubleshooting Guide ..........................................................12
Warranty ..................................................................................12
ADA Compliant
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PRODUCT OVERVIEW
Geberit's Pressure Assist Toilet System, using PF/2 ®ener-
gized ushing system, is a revolutionary concealed tank, car-
rier and wall-hung toilet system. It takes the pressure assist
technology and moves it into the wall for a quieter ush cycle
than oor-mounted pressure assist toilets. Geberit's pressure
assist toilet system redenes low consumption plumbing. It
can save up to 25% more water than conventional 1.6 GPF
technologies since double ushing is eliminated.
Maintenance personnel especially appreciate this pressure
assist toilet because the 3" discharge pipe helps prevent
clogs, the drain line carry exceeds the ASME standard and
the large water surface in the bowl reduces stains, odor and
provides a more sanitary environment.
The Geberit system consists of:
•Tank & Carrier Model 111.817.00.1
•Wall Hung Bowl Model 111.875.DY.1
•Access Panel-Flush Actuator Model 115.762.21.1
•Open Front Toilet Seat Model 113.055.DY.1
FEATURES
•PF/2 ® #160 pressure vessel
•Steel, powder-coated carrier
•Die-cast actuator dimension:
- 9-5/8" (245 mm) wide
- 6-1/2" (165 mm) high
•3" DWV discharge elbow 90° with lowex
shielded coupling.
•Bowl passway 2-1/4" (57 mm)
•Carrier height adjustable range 15" - 19" (381 - 483
mm) bowl seat height
•Water consumption 1.6 GPF (6 LPF)
•Large water spot 10-1/2" x 12" (265 x 305 mm)
•Easy sanitation of surrounding areas
IN COMPLIANCE WITH
•ASME A112.6.2-2000
•ASME A112.19.2M-1998
•ASME A112.19.6-1995
•ADA 4.16.3; 4.16.5; 4.17.5;
4.17.3; 4.22.4
AVAILABLE OPTIONS
•Polished Chrome Actuator Plate 115.762.21.1
•Matte Chrome Actuator Plate 115.762.46.1
•Discharge Elbows 3" DWV SCH-40
– Straight extension pipe 366.887.16.1
– Horizontal left side discharge elbow 366.914.16.1
– Horizontal right side discharge elbow 366.913.16.1
– Back-to-back discharge connector-3" 367.485.16.1
– Back-to-back discharge connector-4" 367.904.16.1
– Cast-iron 90° discharge elbow 860.832.00.1
•White Elongated Toilet Seat,
Closed Front \ w/Lid 113.050.DY.1
•Open Front w/Self-Sustaining
1.YD.550.311segnIHkcehC
•Discharge Extension Kit 241.215.00.1
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T-310
2
Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
HOW TO ORDER
Contact your local Geberit dealer or visit our website at
www.us.geberit.com.
TECHNICAL SUPPORT
For additional technical assistance call 1-800-225-7217 , or
visit our website at www.us.geberit.com.
PRODUCT SPECIFICATIONS
•The bowl complies with ASME A112.19.2 Vitreous
China xture standard, with 4 bolts, 1/2" UNC onto the
carrier.
•The carrier has an adjustable height to accommodate
15"-19" (381 - 483 mm) seat height, per ADA.
•The unit ushes on 1.6 GPF (6 L).
•Actuator panels are die-cast zinc and plated to preserve
the materials’ integrity.
INSTALLATION REQUIREMENTS
•Tank and carrier system shall be placed within standard
2 x 6 wall studs (wood or metal) placed 16" (406 mm)
on center or with an opening clearance of 14-1/4"
(36.83 cm).
NOTE: If metal studs are used, wood reinforcement
must be placed within the stud u-channel.
•3" diameter waste discharge tube.
•Water supply shall be 1/2" copper, minimum water pres-
sure 35 PSI.
•Finished wall thickness should not exceed 2" (60.96 cm).
NOTE: Any wall depth over 6" or extension behind the
wall (10"-12" maximum) will require the accessory
Discharge Extension Kit #241.215.00.1 (sold
separately).
•Multiple Installation and/or an above oor waste line
that is behind the wall will require the accessory
Discharge Extension Kit #241.215.00.1 (sold
separately).
•Back-to-back installation may require a back-to-back
discharge connector (sold separately). There are two
types–one for 3" waste pipe and one for 4" waste pipe.
•Framing construction must conform to ASME A112.6.2
Framing Axed Supports for O-The-Floor Water
Closets with concealed tanks.
•All installations must conform to local and national
plumbing, building and re codes.
The In-Wall Pressure Assist System is packaged and
shipped according to your construction installation process.
This eliminates product damage and provides the products
when needed.
Rough-In: The completely assembled Tank and Carrier
System is shipped.
Finished Wall: Wall Hung Bowl Installation
Access Panel - Flush Actuator Installation
•ASSE 1037
•CSA -B125
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ADA COMPLIANT
DIMENSIONS IN INCHES AND [MILLIMETERS].
"
[406mm]
16
14-1/4"
[360mm]
7-1/2"-22"
[190mm-559mm]
ADJUSTABLE
4" MINIMUM
[100mm]
"
[75mm]
3
"
[730mm]
28-3/4
9"
[230mm]
"
[190mm]
7-1/2
5-1/4 "
[133mm]
3-1/2 "
[90mm] STUD FRONT
CENTER HOLE
"
[137mm]
5-1/4
"
[217mm]
8-9/16
"
[102mm]
4
"
[216mm]
8-1/2
3-3/4"-9"
[95mm-229mm]
ELBOW LENGTH
WATER INLET
NOTES:
1. FINISHED WALL THICKNESS NOT TO EXCEED 2".
2. RECOMMENDED MATERIAL FOR WALL SURFACE
CONSTRUCTION:
- GYPSUM - GREEN BOARD
- CEMENT BOARD
- TILE BACKER BOARD
- CERAMIC TILE SURFACE
3. LOWFLEX SHIELDED COUPLING SUPPLIED.
INSTALLATION OPTIONS
RIGHT OR LEFT OF CENTER
STUD FRONT
CENTER HOLE
FRONT VIEW
SIDE VIEW
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Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
DIMENSIONS
SAFETY INFORMATION
•Read this entire instruction sheet to ensure proper
installation.
•Compliance and conformity to local codes and
ordinances is the responsibility of the installer.
•Compliance and conformity to local re codes and
ordinances is the responsibility of the installer.
•Purge all the water supply lines before making
connections.
Installations may be performed at dierent times of construction by dierent individuals.
For this reason, these instructions should be left on-site with the facility or maintenance manager.
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T-310
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Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
22"
[558mm]
FINISHED
SEAT HEIGHT
(FSH)
9"
[230mm]
7-1/2"
[190mm]
FINISHED WALL
DIMENSIONS
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T-310
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Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
COMPONENT IDENTIFICATION
Care should be taken when unpacking shipping carton to avoid damage to unit and the following components enclosed. If any
parts are missing or damaged, contact your local Chicago Faucets dealer.
1
30
29
2
3
4
28
27
24
23
22
21
20
19
25 26
18
17
16
15 15
14
13
12
15
15
910 11
17
8
7
6
5
Ref Description
1 Braided Hose, 3/8" x 14"
2 Screen Filter
3 Push Lever Assembly w/Screws
4 Actuator Rod
5 Drop Ear Elbow, 1/2" NPT
6 Shuto Valve, 1/2" NPT
7 Actuator Box Guard & Cover
8 Actuator Lock Pins
9 Actuator Retaining Frame
10 Actuator Panel
11 Screws, Vandal Resistant
Ref Description
12 Toilet Seat, White
13 Toilet Bowl
14 Installation Hardware Kit, Toilet Bowl
15 Hinge Hardware & Wrench (included w/seat)
16 Threaded Rods & Locking Nuts, 1/2 x 6"
17 Carrier Installation Hardware
18 Carrier Frame Assembly
19 Bowl Outlet Gasket
20 Discharge Adapter
21 Shielded Coupling
22 Discharge Elbow, 3"
23 3" Discharge Pipe Clamp
24 Flush Pipe Assembly
25 Bowl Inlet Adapter
26 Bowl Inlet Gasket
27 PF/2 ®Model 160 Tank
28 Retaining Pin
29 Flush Valve Assembly
30 Cap Assembly
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T-310
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Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
2The 2 x 6 framework must be secured rmly to the
oor and ceiling for proper installation. Locate the
supporting studs and reinforce with additional nails
or screws.
Make sure rough opening(s) are properly plumbed
and square.
31. Place the tank & carrier assembly into the desired location. The carrier metal frame must be ush with the front
of the mounting studs to provide maximum support for the wall surface (applied later).
2. Mark the 6 anchor hole locations in the base and the 4 side mounting hole locations (2 each side) on the studs.
3. If the discharge is to be installed vertically in ground, mark the discharge elbow location on the base support.
4. Remove the tank & carrier assembly from the studs.
5. Drill six 3/16" holes in the base support; drill four 5/16" holes on the side studs where marked.
6. For vertical discharge only, bore a 4" hole into the base plate where marked.
7. Install tank & carrier into framework and secure with hardware provided.
8. Install 3" shielded coupling (provided) to connect discharge elbow to waste pipe.
TANK & CARRIER INSTALLATION
Reinforce with additional
nails or screws
Side Mounting Hole Locations
5/16" (2 each side)
6 Base Anchor
Holes (3/16")
Vertical In Ground Installation
Horizontal Above Ground Installation
Finished Seat
Height
5¼"
(133 mm)
XT + FSH - 5¼ = X
Distance between
top of the bowl rim surface
and discharge outlet centerline
Distance between
discharge outlet centerline
and raw oor
T
1IMPORTANT! The Finished Seat Height for the bowl must be determined prior to installing the carrier. Please
take into account the seat height for nal height dimensions.
NOTE: When determining X, include the dimension for the nished oor covering (up to .5").
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T-310
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Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
61. Install four 1/2 x 6" threaded rods (supplied) into
the tank & carrier assembly.
2. Estimate the total wall thickness and add 3" for
the approximate xture rod exposed length (A).
3. Install protective clear plastic sleeves
onto xture rods.
NOTE: The xture rods are secured with locknuts.
Do not install locknuts at this time.
71. Remove retaining ring (28) and push lever (3).
2. Slide guard box into the tank & carrier
assembly.
3. Secure guard box to frame using two screws
provided.
4. Snap cover into place on the box.
5Connect the braided hose to the shuto valve.
NOTE: The braided line has a lter that may become
clogged and cause slow water ow, especially in
new construction. To clean lter, turn shuto valve to
OFF, disconnect braided hose, remove lter and
clean. Reinstall lter and connect braided line.
4
1. Install a 1/2" water supply line into the 1/2" NPT drop
ear elbow.
NOTE: If soldering copper line, allow sucient cooling
time before proceeding.
2. Turn o the supply shuto valve.
3. Attach a separate drain hose to the top of the shuto
valve and place the other end into a bucket or drain.
4. Turn on the main water supply, then turn the shuto
valve to the ON position and purge the main water
line into a container. This will avoid clogging the lter.
5. When the water line is clear, turn shuto valve OFF.
7. Remove drain hose from shuto valve.
Braided Hose Filter Location
1/2" Main Water LIne
Shuto Valve with
Drain Hose Connected
2 Mounting Screws
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T-310
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Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
WALL HUNG BOWL INSTALLATION
45
SS/2
4Bevel the rough and sharp edges as shown to ensure a smooth insertion into the pipe spigots on the wall.
Spigot
Side
Spigot
Side
B
A
(A + B - 1/8")
C
Gasket Side
1/8"
31. Add dimensions A and B, then subtract 1/8" to get
dimension C.
2. Using this dimension, mark a line on each pipe,
measuring from the gasket side.
3. Cut o the excess on the spigot side of each pipe.
Fill
Discharge
A
11. Remove the plugs from the ll and discharge open-
ings of tank & carrier assembly.
2. Install the bowl inlet adapter and discharge adapter
fully into their respective holes.
3. Assemble the gaskets onto the inlet adapter and
discharge adapter.
3. Place a straightedge ush against the wall and
across the ll pipe and mark dimension A. Repeat for
discharge adapter.
4. Remove inlet and discharge adapters from
tank & carrier assembly
B
Measure from edge of bowl
21. Install the inlet and discharge adapters, with gaskets,
fully into the bowl.
2. Measure and mark dimension B on both pipes.
3. Remove pipes from bowl.
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T-310
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Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
51. Lubricate gaskets with appropriate rubber seal
lubricant. Do not use plumbers putty or sili-
cone sealant.
2. Install both adapters into the spigots on the
wall.
3. Remove protective clear plastic sleeves from
threaded rods.
61. Rods should protrude 3" from face of wall.
Adjust rods if necessary.
2. Secure rods to tank & carrier assembly using
locknuts provided.
1234
UP
71. Place the bowl fully onto the four threaded rods.
2. Install cap retainers (1), washers (2) and nuts
(3). Do not tighten nuts yet..
NOTE: Cap retainers (1) should be installed with the
larger end facing up.
3. Level the bowl then tighten nuts snug. DO NOT
OVERTIGHTEN NUTS.
4. Snap caps (4) over cap retainers (1).
5. Caulk around the bowl with waterproof sealant.
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T-310
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Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
X + 1/2"
3Cut the lock pins to equal
dimension X (from step 2) + 1/2".
90° 90°
4Install lock pins into box guard. Adjust the length of
the pins so the ends are ush with the wall surface.
51. If not done previously, purge the supply line.
2. Disconnect the braided line from the top of the
shuto valve.
3. Connect a separate drain hose to the shuto
valve and place the other end of the hose into a
container or drain.
4. Allow supply water to ow until clear.
5. Disconnect the drain hose and reconnect the
braided hose to the shuto valve.
Y+1"
Actuator Push Rod
Measure from wall surface
to front of bushing
6To install actuator push rod:
1. Measure dimension Y, from wall surface to front
of bushing.
2. Cut the actuator push rod to dimension Y + 1".
x
2Measure wall thickness for dimension X.
ACCESS PANEL-FLUSH ACTUATOR INSTALLATION
11. Remove box guard cover.
2. Trim o excess material from box.
3. Discard cover and excess material.
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T-310
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Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
3/8"
71, Install the actuator push rod into the bushing so
it extends only 3/8" (9.5mm) in front of actuator
frame surface as shown.
2. Install rod and turn clockwise to lock it into the
bushing.
81. Place actuator frame onto front of box with
spring at the bottom facing outward.
2. Secure frame to lock pins with two self-tapping
screws provided.
91. Attach the actuator panel to the lower spring, then push up and snap it over the upper edge.
Test actuator for functionality.
2. Install vandal resistant screws into cement board and tiling.
3. Remove protective lm.
Step 2 Step 3
Push
Step 1
HOW THE IN-WALL PRESSURE ASSIST TANK WORKS
3 Stages of the Flush Cycle
Flush Stage: The ush begins when the actuator valve is depressed, and ends when the tank has discharged all of its water
through the bowl.
Air Intake/Bowl Rell Stage: As water rushes through the empty tank past the ll tube to rell the bowl,it causes a Venturi
eect, which draws air into the tank. The small amount of water in the air inducer cap disappears, and a suction sound occurs
for 10-12 seconds.
Pressurization Stage: After the ush valve seats the tank begins to ll with water. The ball in the air inducer oats against the
seat in the cap and air intake stops. A small amount of water lls the cap. Water continues to ll the tank, compressing the a ir
inside, until the force of the regulator spring is overcome and the supply is shut o.
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T-310
12
Geberit In-Wall Pressure Assist Toilet System
Installation & Maintenance Instructions
Chicago Faucets oers a limited lifetime warranty on the carrier. The pressure tank (vessel) has a 5-year warranty from the d ate of installation plus a
one-year warranty on the toilet bowl and ush actuator plate.
Chicago Faucets will either replace or repair the defective equipment or refund the purchase price, at its option, if inspectio n by Chicago Faucets or
its authorized representative discloses any manufacturing defects in material or workmanship during this period. Chicago Fauce ts will not be liable
for any labor or other expenses not specically stated above and disclaim any responsibility for incidental or consequential d amages.
Warranties implied by law, including that of merchantability are expressly limited to the period of this warranty. This limita tion and exclusion does not
apply in those states that do not allow limitations on the duration of implied warranties. Or the exclusion may not apply to y ou. This warranty gives
you specic legal rights and you may have other rights, which vary, from state to state.
CHICAGO FAUCETS WARRANTY / GEBERIT BRAND PRODUCT
PRESSURE ASSIST TOILET SYSTEM
TROUBLESHOOTING GUIDE
No pressurization (no ush
action on actuation).
Actuator push rod is too long.
actuator valve broken.
Inadequate water ow.
Flush valve seals damaged.
Unknown.
Slow leak somewhere in pres-
sure zone.
Unknown.
Air is not being pulled through
the air inducer cap.
Bowl or sewer line is clogged.
Tank drain valve door is
obstructed.
Lift o the actuator plate to release the force on the actuator push
rod. If unit pressurizes, the push rod was holding the actuator open.
Adjust push rod to shorter length. Cut if necessary.
Lift o the actuator plate to release force on the actuator push rod.
Actuator stem will “pop out” if broken. Replace cap assembly
(#241.214.00.0)
Turn o water supply valve. Flush toilet then unscrew the braided
hose supply line from the cap inlet. Remove and clean the screen l-
ter. Open supply valve and rinse supply line. Direct owing water into
tank shroud.
Turn o water supply valve and ush toilet. Pull the cap assembly
retaining pin, remove the cap assembly, and remove the ush valve
piston. Inspect both seals on the ush valve piston, and replace pis-
ton if damage or wear is visible (#241.213.00.1).
When cause is unknown and none of the above corrective actions
solves the problem, call Geberit Technical Support at
1-800-225-7217.
Ensure retaining pin is fully inserted, and securely holding down cap
assembly. Listen and look for leaks. Check gaskets on cap assembly
and the small check valve. If worn/damaged, replace cap assembly
(#241.214.00.1).
When cause is unknown and none of the above corrective actions
solves the problem, call Geberit Technical Support at
1-800-225-7217.
Check air intake after ush. If device does not take in air, then allow
unit to pressurize. Turn o supply line and ush toilet (holding in
actuator for 3 seconds). Listen for gurgling sound after ush. If gur-
gling sound is present, replace cap assembly (#241.214.00.1).
If bowl trap is clogged, plunge toilet. If no result, snake if necessary.
Geberit toilet bowl will hold 5 gallons of water or withstand 3 ushes
without overowing.
Since the unit is installed in the wall and the tank is protected by a
plastic shroud, the drain valve (apper) will not be visible. Disconnect
the water supply hose from the cap assembly and ow water for
approximately 15 seconds into the tank shroud. This should ush out
any small obstructions/debris holding the apper open.
Vessel pressurizes but ow
never shuts o.
Vessel pressurizes but toilet
has poor ush.
noitcAevitcerroCesuaCmelborP
Geberit Technical Support: 1-800-225-7217
Please have In-Wall Pressure Assist Serial Number available (see tank label).
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