GEM 567 BioStar control User manual

GEMÜ 567 BioStar control
Manually operated control valve
Operating instructions
EN
further information
webcode: GW-567

All rights including copyrights or industrial property rights are expressly reserved.
Keep the document for future reference.
© GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG
23.11.2022
www.gemu-group.com2 / 44GEMÜ 567 BioStar control

Contents
1 General information ............................................. 4
1.1 Information .................................................... 4
1.2 Symbols used ................................................ 4
1.3 Definition of terms ........................................ 4
1.4 Warning notes ............................................... 4
2 Product description ............................................. 5
3 Order data ........................................................... 7
4 Technical data ..................................................... 10
5 Dimensions .......................................................... 13
6 Manufacturer's information .................................. 28
6.1 Delivery .......................................................... 28
6.2 Packaging ...................................................... 28
6.3 Transport ....................................................... 28
6.4 Storage ........................................................... 28
7 Installation in piping ............................................ 28
7.1 Installation location ....................................... 28
7.2 Preparing for installation .............................. 28
7.3 Installation with clamp connections ............ 29
7.4 Installation with butt weld spigots ............... 29
8 Mounting ............................................................. 30
9 Troubleshooting .................................................. 32
10 Inspection and maintenance ................................ 33
11 Removal from piping ............................................ 42
12 Disposal .............................................................. 42
13 Returns ................................................................ 42
14 Declaration of conformity according to 2014/68/
EU (Pressure Equipment Directive) ...................... 43
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1 General information
1 General information
1.1 Information
- The descriptions and instructions apply to the standard ver-
sions. For special versions not described in this document
the basic information contained herein applies in combina-
tion with any additional special documentation.
- Correct installation, operation, maintenance and repair work
ensure faultless operation of the product.
- Should there be any doubts or misunderstandings, the Ger-
man version is the authoritative document.
- Contact us at the address on the last page for staff training
information.
1.2 Symbols used
The following symbols are used in this document:
Symbol Meaning
Tasks to be performed
Response(s) to tasks
– Lists
1.3 Definition of terms
Working medium
The medium that flows through the GEMÜ product.
PD
PD = Plug Diaphragm
1.4 Warning notes
Wherever possible, warning notes are organised according to
the following scheme:
SIGNAL WORD
Type and source of the danger
Possible
symbol for the
specific
danger
Possible consequences of non-observance.
Measures for avoiding danger.
Warning notes are always marked with a signal word and
sometimes also with a symbol for the specific danger.
The following signal words and danger levels are used:
DANGER
Imminent danger!
▶Non-observance can cause death or
severe injury.
WARNING
Potentially dangerous situation!
▶Non-observance can cause death or
severe injury.
CAUTION
Potentially dangerous situation!
▶Non-observance can cause moderate
to light injury.
NOTICE
Potentially dangerous situation!
▶Non-observance can cause damage to
property.
The following symbols for the specific dangers can be used
within a warning note:
Symbol Meaning
Corrosive chemicals!
Hot plant components!

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2 Product description
2.1 Construction
1
2
3
4
5
Item Name Materials
1 Handwheel
2 Actuator housing 1.4305
3 Distance piece 1.4404
4 Valve body with leak detection hole 1.4435
5 CONEXO RFID chip
2.2 Description
The GEMÜ 567 BioStar Control 2/2-way diaphragm globe
valve is designed for use in sterile applications. Flow rates
range from 80 l/h to 12,500 l/h, depending on the version. The
sealing concept of the valve is based on the GEMÜ PD design.
All actuator parts (except the seals) are made from stainless
steel.
2.3 Function
The product is a manual 2/2-way diaphragm globe valve
made of stainless steel operated via the handwheel. The
GEMÜ 567 2/2-way diaphragm globe valve is designed for in-
stallation in piping systems and has been equipped with a
GEMÜ PD design. Flow rates of between 80 l/h and 4100 l/h
are possible, depending on the version.
2.4 PD seal system
With bypass
only for actuator size 2
5
3
2
4
1
Item Name Materials
1 Plug diaphragm FKM,
PTFE
PTFE
2 Support ring 1.4435 (316L)
3 O-ring FKM
4 Regulating cone 1.4435 (316L)
5 Bypass valve diaphragm
Without bypass
Seal material code 4 Seal material code 5
1234 5
Item Name Materials
1 Plug diaphragm PTFE
2 Support ring 1.4435 (316L)
3 O-ring FKM
4 Regulating cone 1.4435 (316L)
5 PTFE plug diaphragm with
regulating cone
Special function M - 3A
Special function M - 3A
2 Product description

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2 Product description
2.5 Flow direction
2.5.1 Installation position for optimized draining
in closed and open position in open position
Actuator horizontal Actuator horizontal or vertical
Control range
We recommend designing the valves in such a way that the
control range is within an opening stroke of 20% to 90% of the
control valve.

3 Order data
The order data provide an overview of standard configurations.
Please check the availability before ordering. Other configurations available on request.
Order codes
1 Type Code
Control valve 567
2 DN Code
DN 8 8
DN 10 10
DN 15 15
DN 20 20
DN 25 25
3 Body configuration Code
2-way angle body E
2-way angle body with bypass M
4 Connection type Code
Spigot
Spigot DIN 0
Spigot EN 10357 series A (formerly DIN 11850 series
2)/DIN 11866 series A
17
Spigot ASME BPE / DIN 11866 series C 59
Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 60
Clamp
Clamp DIN 32676 series B 82
Clamp DIN 32676 series A 86
Clamp ASME BPE 88
5 Valve body material Code
1.4435 (316L), block material 41
1.4435 (BN2), block material, Δ Fe < 0.5% 43
6 Seal material Code
Actuator seal PTFE / seat seal FKM 4
Actuator seal PTFE / seat seal PTFE 5
Actuator seal PTFE / seat seal FKM / bypass seal EPDM
bypass diaphragm code 13
43
Actuator seal PTFE / seat seal FKM / bypass seal PTFE
bypass diaphragm code 54
45
Actuator seal PTFE / seat seal FKM / bypass seal EPDM
bypass diaphragm code 17
47
Actuator seal PTFE / seat seal PTFE / bypass seal PTFE
bypass diaphragm code 54
55
Actuator seal PTFE / seat seal FFKM F
Actuator seal PTFE / seat seal FFKM / bypass seal
PTFE
bypass diaphragm code 54
F5
7 Control function Code
Manually operated 0
8 Actuator version Code
Stainless steel handwheel
Actuator size 2
Actuator size 2,
stainless steel handwheel,
without seal adjuster and stroke limiter
2MN
Actuator size 2,
stainless steel handwheel,
with seal adjuster and stroke limiter
2MH
Actuator size 2,
stainless steel handwheel,
with seal adjuster and stroke limiter, locking device to
prevent opening/closing,
mounting for proximity switches M 8x1
2 MB
Actuator size 2,
stainless steel handwheel,
with seal adjuster and stroke limiter, locking device to
prevent closing,
mounting for proximity switches M 8x1
2MF
Actuator size 2,
stainless steel handwheel,
with seal adjuster and stroke limiter, locking device to
prevent opening,
mounting for proximity switches M 8x1
2MK
Actuator size 3
Actuator size 3,
stainless steel handwheel,
without seal adjuster and stroke limiter
3MN
Actuator size 3,
stainless steel handwheel,
with seal adjuster and stroke limiter
3MH
Actuator size 3,
stainless steel handwheel,
with seal adjuster and stroke limiter, locking device to
prevent opening/closing,
mounting for proximity switches M 8x1
3 MB
Actuator size 3,
stainless steel handwheel,
with seal adjuster and stroke limiter, locking device to
prevent closing,
mounting for proximity switches M 8x1
3MF
Actuator size 3,
stainless steel handwheel,
with seal adjuster and stroke limiter, locking device to
prevent opening,
mounting for proximity switches M 8x1
3MK
Plastic handwheel
Actuator size 2
Actuator size 2,
plastic handwheel,
without seal adjuster and stroke limiter
2SN
Actuator size 2,
plastic handwheel,
with seal adjuster and stroke limiter
2SH
3 Order data
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8 Actuator version Code
Actuator size 2,
plastic handwheel,
with seal adjuster and stroke limiter, locking device to
prevent opening/closing,
mounting for proximity switches M 8x1
2SB
Actuator size 2,
plastic handwheel,
with seal adjuster and stroke limiter, locking device to
prevent closing,
mounting for proximity switches M 8x1
2SF
Actuator size 2,
plastic handwheel,
with seal adjuster and stroke limiter, locking device to
prevent opening,
mounting for proximity switches M 8x1
2SK
Actuator size 3
Actuator size 3,
plastic handwheel,
without seal adjuster and stroke limiter
3SN
Actuator size 3,
plastic handwheel,
with seal adjuster and stroke limiter
3SH
Actuator size 3,
plastic handwheel,
with seal adjuster and stroke limiter, locking device to
prevent opening/closing,
mounting for proximity switches M 8x1
3SB
Actuator size 3,
plastic handwheel,
with seal adjuster and stroke limiter, locking device to
prevent closing,
mounting for proximity switches M 8x1
3SF
Actuator size 3,
plastic handwheel,
with seal adjuster and stroke limiter, locking device to
prevent opening,
mounting for proximity switches M 8x1
3SK
9 Control characteristic Code
Modified equal-percentage G
Linear L
10 Kv value Code
80l/h AA
100 l/h AB
160 l/h BC
250 l/h BD
400 l/h BE
630 l/h CF
1.0 m³/h CG
1.6 m³/h DH
2.6 m³/h EJ
4.1 m³/h G1
8.0 m³/h H2
12.5 m³/h J3
11 Bypass actuator version Code
Pneumatically operated, normally closed, diaphragm
size 8,
11
11 Bypass actuator version Code
Pneumatically operated, normally open, diaphragm size
8,
12
Manually operated, with seal adjuster, diaphragm size 8, S0
12 Special specification Code
Ra ≤ 0.25 µm (10 µin.) for media wetted surfaces *),
in accordance with DIN 11866 HE5,
electropolished internal/external,
*) for inner pipe diameters < 6 mm, in the spigot Ra ≤
0.38 µm
1516
Ra ≤ 0.25 µm (10 µin.) for media wetted surfaces *),
in accordance with DIN 11866 H5,
mechanically polished internal,
*) for inner pipe diameters < 6 mm, in the spigot Ra ≤
0.38 µm
1527
Ra ≤ 0.4 µm (15 µin.) for media wetted surfaces,
in accordance with DIN 11866 H4,
mechanically polished internal
1536
Ra ≤ 0.4 µm (15 µin.) for media wetted surfaces,
in accordance with DIN 11866 HE4,
electropolished internal/external
1537
Ra max. 0.51 µm (20 µin.) for media wetted surfaces,
in accordance with ASME BPE SF1,
mechanically polished internal
SF1
Ra max. 0.38 µm (15 µin.) for media wetted surfaces,
in accordance with ASME BPE SF4,
electropolished internal/external
SF4
Ra max. 0.51 µm (20 µin.) for media wetted surfaces,
in accordance with ASME BPE SF5,
electropolished internal/external
SF5
13 Special version Code
Special version for 3A M
3 Order data
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Order example without bypass
Ordering option Code Description
1 Type 567 Control valve
2 DN 15 DN 15
3 Body configuration E 2-way angle body
4 Connection type 17 Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866
series A
5 Valve body material 41 1.4435 (316L), block material
6 Seal material 5 Actuator seal PTFE / seat seal PTFE
7 Control function 0 Manually operated
8 Actuator version 2 MB Actuator size 2,
stainless steel handwheel,
with seal adjuster and stroke limiter, locking device to prevent open-
ing/closing,
mounting for proximity switches M 8x1
9 Control characteristic G Modified equal-percentage
10 Kv value G1 4.1 m³/h
11 Special specification 1536 Ra ≤ 0.4 µm (15 µin.) for media wetted surfaces,
in accordance with DIN 11866 H4,
mechanically polished internal
12 Special version M Special version for 3A
13 CONEXO C Integrated RFID chip for electronic identification and traceability
Order example with bypass
Ordering option Code Description
1 Type 567 Control valve
2 DN 15 DN 15
3 Body configuration M 2-way angle body with bypass
4 Connection type 17 Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866
series A
5 Valve body material 41 1.4435 (316L), block material
6 Seal material 55 Actuator seal PTFE / seat seal PTFE / bypass seal PTFE
bypass diaphragm code 54
7 Control function 0 Manually operated
8 Actuator version 2 MB Actuator size 2,
stainless steel handwheel,
with seal adjuster and stroke limiter, locking device to prevent open-
ing/closing,
mounting for proximity switches M 8x1
9 Control characteristic G Modified equal-percentage
10 Kv value G1 4.1 m³/h
11 Bypass actuator version S0 Manually operated, with seal adjuster, diaphragm size 8,
12 Special specification 1536 Ra ≤ 0.4 µm (15 µin.) for media wetted surfaces,
in accordance with DIN 11866 H4,
mechanically polished internal
13 Special version M Special version for 3A
14 CONEXO C Integrated RFID chip for electronic identification and traceability
3 Order data
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4 Technical data
4.1 Medium
Working medium: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and
chemical properties of the body and diaphragm material.
4.2 Temperature
Media temperature: Without bypass -10 — 160 °C
With bypass -10 — 100 °C
Observe pressure/temperature diagram
Sterilization temperature: Seat seal FKM without bypass, (code 4) 160 °C 1), steam max. 30 min 2)
Seat seal PTFE without bypass, (code 5) 160 °C 1), steam max. 30 min 2)
Seat seal FKM
bypass diaphragm material EPDM,
(code 43)
150 °C 3), max. 30 min
Seat seal FKM
bypass diaphragm material PTFE/EPDM,
PTFE laminated, (code 45)
150 °C 3), max. 30 min
Seat seal FKM
bypass diaphragm material EPDM,
(code 47)
150 °C 3), max. 30 min
Seat seal PTFE
bypass diaphragm material PTFE/EPDM,
PTFE laminated, (code 55)
150 °C 3), max. 30 min
1) The sterilization temperature is only valid for steam (saturated steam) or superheated water.
2) Longer sterilization times or continuous operation on request.
3) If the sterilization temperatures listed above are applied to the EPDM diaphragms for longer periods of time,
the service life of the diaphragms will be reduced. In these cases, maintenance cycles must be adapted ac-
cordingly. This also applies to PTFE diaphragms exposed to high temperature fluctuations. The mainten-
ance cycles must be adapted accordingly.
Ambient temperature: -10 to 60 °C
Storage temperature: 0 — 40 °C
4.3 Pressure
Operating pressure: Pressure/Temperature diagram
11
10
9
8
7
6
5
4
3
2
1
-20 -10 0 20 40 60 80 100 120 140 160130
Temperature [°C]
Operating pressure [bar]
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4 Technical data