Generac Portable Products 2400PSI User manual

GEN RAC °]
Portable Products /
High Pressure Washer Owner's Manual
Model No. 1537-1 (2,400 PSIHigh Pressure Washer) Manual No. 187944 Revision 3 (07/02/2001)
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A This isthe safety alert symbol. It isusedto alert you to potential personal injuryhazards.
Obey all safety messagesthat follow this symbol to avoidpossible injuryor death.

Generac Portable Products 2,400 PSIHigh PressureWasher
EQUIPMENT
DESCRIPTION
CONGRATULATIONS on your purchase of a
GENERAC high pressure washer. It hasbeen designed,
engineered and manufactured to giveyou the best possible
dependability and performance.
This manualcontains information for a high pressure
washer that operates at 2,400 PSIat a flow rate of
2.2gallons per minute. This high quality residential system
features 10" wheels, axial cam pump with stainlesssteel
pistons, automatic cool down system, chemical injection
system, adjustable spray nozzle. Includes safetygoggles,
heavy duty 25' hose, and more.
Pleaseread and retain this manual.The instructions will
enable you to assembleyour unit without tools, and
maintain your high pressure washer properly.
Every effort hasbeen madeto ensure that the information
in this manualis both accurate and current. However,
Generac reserves the right to change,alter or otherwise
improve the product and its documentation at anytime
without prior notice.
Should you experience any problem you cannot easily
remedy,call the pressure washer helpline at
1-800-270-1408.
CUSTOMER
RESPONSIBILITIES
•Readand observe the safety rules.
• Follow regular schedule in maintaining, caring for and
usingyour high pressure washer.
• For off-season storage, review "Preparing the Unit for
Storage" on page 14.
SAFETY RULES
_, AUTION! When setting up,transporting,
adjusting or making repairs to your high pressure
washer,alwaysdisconnect the spark plug wire from
the spark plug and place the wire where it cannot
contact spark plug.
_, DANGER! Engineexhaust gasescontain DEADLY
carbon monoxide gas.This dangerousgas,if
breathed in sufficient concentrations, can cause
unconsciousness or even death. OperatJ_ this
equipment only in the open air where adequate
ventilation isavailable.
_, WARNING! Gasoline ishighly FLAMMABLE and
itsvapors are EXPLOSIVE.Do Not permit
smoking, open flames, sparksor heat inthe vicinity
while handlinggasoline. Avoid spilling gasolineon a
hot engine.Allow unit to cool for 2 minutes before
refueling. Comply with all lawsregulatingstorage
and handlingof gasoline.
Read this manual carefully and become familiar
with your pressure washer. Know its applications,
its limitations, and any hazards involved.
Locate this pressure washer in areasawayfrom
combustible materials, combustible fumes or dust.
The high pressure equipment isdesignedto be usedwith
Generac authorized parts only. Ifyou use this equipment
with parts that do not comply with minimum
specifications, the user assumesall risks and liabilities.
Some chemicals or detergents may be harmful if inhaled
or ingested,causingsevere nausea,fainting or poisoning.
The harmful elements maycause property damageor
severe injury.
Do Not allow CHILDREN to operate the pressure
washer at any time.
/2

Generac Portable Products 2,400 PSIHigh PressureWasher
• Operate engine only at governed speed. Runningthe
engine at excessivespeeds increasesthe hazardof
personal injury. Do Not tamper with parts which may
increase or decreasethe governed speed.
•Do Not wear loose clothing, jewelry or anything that
may be caught in the starter or other rotating parts.
• Before starting the pressure washer in cold weather,
check all parts of the equipment and be sure ice hasnot
formed there.
•Never usea spraygun whichdoesnot havea trigger lock
or trigger guard in placeand in working order.
• Keep the hose connected to machine or the spraygun
while the system ispressurized. Disconnecting the hose
while the unit ispressurized isdangerous.
•Never operate units with broken or missingparts, or
without protective housing or covers.
• Operate and store this unit on a stable surface.
• Check the fuel system for leaks or signs of deterioration,
such aschafed or spongy hose, looseor missingclamps,
or damagedtank or cap. Correct all defects before
operating the pressure washer.
•Do Not spray flammableliquids.
•Do Not secure the spraygun in the open position.
• Use a respirator or maskwhenever there isa chance
that vaporsmay be inhaled.Readall instructionswith
mask so you are certain the mask will provide the
necessary protection againstinhalingharmful vapors.
•Never aim the spray gun at people, animals or plants.
The high pressure stream of water that this equipment
produces can pierce skin and itsunderlying tissues,
leading to serious injuryand possible amputation.
•Never allow any part of the body to come in contact
with the fluid stream. Do Not come in contact with a
fluidstream created by a leakin the high pressure hose.
• Always wear eye protection when you usethis
equipment or when you are in the vicinitywhere the
equipment isin use.
• High pressure spray can causepaint chips or other
particles to become airborne.
•Do Not operate the pressure washer above the rated
pressure.
• Never move the machine by pulling on the high pressure
hose. Use the handle provided on the unit.
• Always be certain the spraygun, nozzles and accessories
are correctly attached.
• High pressure spray may damagefragile itemsincluding
glass.Do Not point spraygun at glasswhen in the jet
spray mode.
• Hold the spraygun firmly in your hand before you start
the unit. Failureto do so could result in an injuryfrom a
whipping spray gun. Do Not leavethe spray gun
unattended while the machine is running,
• The cleaningarea should haveadequate slopes and
drainage to reduce the possibility of a fall due to slippery
surfaces.
• Keep water spray awayfrom electric wiring or fatal
electric shock may result.
•Do Not by-pass any safety device on this machine.
• The muffler and engine heat up during operation and
remain hot immediatelyafter shutting it down. Avoid
contact with a hot muffler or engine as you could be
severely burned.
• High pressure hose can develop leaks from wear, kinking,
abuse, etc. Water sprayingfrom a leakiscapableof
injectingmaterial into skin. Inspect hose eachtime before
usingit. Check all hosesfor cuts, leaks,abrasions or
bulgingof cover, or damageor movement of couplings. If
any of these conditions exist, replace hose immediately.
Never repair high pressure hose. Replace it with
another hosethat exceedsmaximum pressure rating of
your unit.
• The muffler and air cleaner must be installedand in good
condition before operating the pressure washer.These
components act asspark arresters if the engine backfires.
In the State of California a spark arrester isrequired by law
(Section 4442 of the California Public Resources Code).
Other states may havesimilar laws.Federal laws applyon
federal lands.
NOTE: If you equip the muffler with a spark arrester, it
must be maintained in effective working order. You can
order a spark arrester through your authorized Honda
service dealer.
/3

GeneracPortableProducts2,400PSIHighPressureWasher
KNOW YOUR PRESSURE WASHER
Read this owner's manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
High Pressure Hose Accessory Tray
SprayGun
Recoil Starter
Chemical Injection
Siphon/Filter
Choke Lever
T'hrottle Control Lever
Water Inlet
Adjustable Nozzle
Accessory Tray _ Provides convienant storage for
standard and optional accessories, such asbrushes, turbo
wands, ect.
Adjustable Nozzle -- Always attached to nozzle
extension.Adjustable nozzle allows you to adjust spray
pressure and spray pattern.
Air Filter -- Dry type filter element limits the amount of
dirt and dust that gets in the engine.
Automatic Cool Down System -- Cycles water
through pump when water reaches 140°-145°F.Warm
water will dischargefrom pump onto ground. This system
prevents internal pump damage.
Chemical Injection Siphon/Filter -- Use to siphon
detergent or other pressure washer chemicals into the low
pressure stream.
Oil Fill/Dipstick
Air Filter
- High Pressure Outlet
Pump equipped with
Automatic Cool Down System
Choke Lever -- Preparesa cold engine for starting.
High Pressure Hose -- Connect one end to water
pump and the other end to spray gun.
High Pressure Outlet -- Connection for high pressure
hose.
Oil Fill/Dipstick -- Check and fill with oil here.
Pump -- Develops high pressure.
Recoil Starter -- Used for starting the engine manually.
Spray Gun -- Controls the application of water onto
cleaningsurface with trigger device. Includes safety latch.
Throttle Control Lever -- Sets engine in starting mode
for recoil starter and stops a running engine.
Water Inlet -- Connection for garden hose.
/4

GeneracPortableProducts2,400PSIHighPressureWasher
IMPORTANT: Readentire owner's manualbefore you
attempt to assembleor operate your new pressure washer.
REMOVE PRESSURE
WASHER FROM
CARTON
•Removethe parts box includedwith pressure washer.
• Slicetwo corners at the end of carton from top to
bottom so the panel can be folded down fiat, then
remove all packing material.
• Roll pressure washer out of carton.
Carton Contents
Items in the carton include:
Main Unit
Parts Box (which includesthe following):
Goggles
Handle Assembly
PlasticAccessory Tray
Handle FasteningHardware (which includes):
Carriage Bolts (2)
PlasticKnobs (2)
"J" Hook
Chemical Hose Clip
SelfTappingScrews(5)
Nozzle Cleaning Kit
High Pressure Hose
Quick Connect
Owner's Manual
EngineManual
Owner's Registration Card
SprayGun
Nozzle Extension
Oit Bottle
O-Ring MaintenanceKit
If any of the above parts are missingor damaged,call the
pressure washer helpline at 1-800-270-1408.
PREPARING PRESSURE
WASHER FOR USE
If you haveanyproblems with the assemblyof your
pressure washer or if parts are missingor damaged,call the
pressure washer helpline at 1-800-270-1408.
To prepare your pressure washer for operation, you
will need to perform these tasks:
• Fitl out and sendin registration card.
• Attach accessorytray to handle, then attach handle to
main unit.
• Add oil to engine crankcase.
• Add fuel to fuel tank.
• Connect high pressure hoseto spraygun and pump.
• Connect water supply to pump.
Attach Handle and Accessory Tray
NOTE: Alt assemblyoperations given in this section will
be described from the perspective of assemblingthe
pressure washer from the rear.
• Slidethe plastic accessory tray onto the handle and align
the holes inthe accessorytray with the holes on the
handle (Figure I).
• Securetray to handle with self tapping screws usinga
#2 phillips screwdriver. Ensurescrews are tight but not
crushing the plastic accessorytray.
/5

GeneracPortableProducts2,400PSIHighPressureWasher
• Placethehandleontothehandlesupportsalready
connectedtothemainunit.Makesuretheholesinthe
handlealignwiththeholesonthehandlesupports
(Figure2).
Align
Hol_
Handle
Supports
NOTE: It may be necessaryto move the handle supports
from sideto side in order to align the handle so it will slide
over the handle supports.
• Insert the carriage bolt through the holes from the
outside of the unit and attach a plastic knob from the
inside of the unit. Tighten by hand (Figure 3).
Q
• Insert the "J"hook into the second from the left slot in
the accessorytray (Figure 4).
• Pinchthe chemical hose that comes out of a hole in the
unit's baseand slide it into the metal clip, as shown in
Figure5.
• Tilt the unit up by the handle and attach the metal clip to
the rib on the left underside of the accessory tray
(Figure 6). Slide the chemical hosethrough the metal clip
so that it is tight but not kinked.
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine
before it hasbeen properly serviced with the
recommended oil may result in an engine failure.
• Placepressure washer on a levelsurface.
• Refer to the engine owners manualto add recommended
oil to engine.
NOTE: Check oil often during engine break-in. Refer to
engine owner's manualfor recommendations.
Add Gasoline
_hL WARNING! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot. Do Not
smoke when filling fuel tank.
_hL WARNING! Never fill fuel tank completely full.
Provide space for fuel expansion. Wipe away any fuel
spillage from engine and equipment before starting.
/6

GeneracPortableProducts2,400PSIHighPressureWasher
•Use fresh,cleanunleadedautomotive gasolineand store in
approved, clean, covered containers. Use cleanfill
funnels. Never use"stale" gasoline left over from last
season or gasolinestored for long periods.
• Clean areaaround fuel fill cap, remove cap.
• Slowly add gasoline to fuel tank. Use a funnel to prevent
spillage. Fill tank to "Fuel Level Mark" (Figure 7).
_MAX_ / _
_ _.- i_ FUEL L_WL
• Install fuel cap andwipe up any spilled gasoline.
Connect Hose and Water Supply to
Pump
IMPORTANT: You must attach all hoses before you start
the engine.Starting engine without all hoses connectedand
water supplied will damagethe pump.
NOTE: Your pressure washer comes with a quick connect
that you can useto attach the high pressure hose to either
the pump or spraygun.
• Uncoil the high pressure hose and attach the female
quick connect to one end of the hose. Attach the male
quick connect to the high pressure fitting on the pump
(Figure 8).
•Attach the hose to the baseof the spray gun (Figure 10).
Tighten by hand.
Connect High Pressure
Hose Here
• Before you connectyour garden hoseto the water inlet,
inspectthe inlet screen (Figure I I). Clean the screen if it
containsdebris, replaceit if it is damaged.DO NOT RUN
THE PRESSUREWASHER IFTHE SCREENISDAMAGED.
NEVERSIPHON INLET WATER.
Attach the other end of the highpressure hose to the
high pressure outlet on the pump (Figure 9). Pull down
on the collar of the quick connect,slide onto the pump
and let go of collar. Pull on hose to be sure of a tight
connection.
• Run water through the garden hosefor 30 secondsto
cleanout any debris. Turn off water.
• Connect the garden hoseto the water inlet. Tighten by
hand (Figure II).
CAUTION! There MUST be at least ten feet of
unrestricted garden hose between the pressure washer
inlet and anyflow shut off device, such as a 'Y' shut-off
connector or other convenience-type water shut-off valve.
Damageto pressure washer resulting from disregarding this
caution will not be covered by the warranty.
/7

Generac Portable Products 2,400 PSIHigh PressureWasher
• Turn ON the water and squeezethe trigger on the spray
gun to purge the pump system of air and impurities.
A AUTION! Before starting the pressure washer,
be sure you are wearing adequate eye protection.
Checklist Before Starting Engine
Reviewthe unit's assemblyto confirm you have performed
all of the following:
• Make sure the handle is in place and secure.
• Check that oil hasbeen added to the proper level in the
engine crankcase.
• Add the proper gasolineto fuel tank.
• Check for properly tightened hose connections.
• Check to make sure that there are no kinks, cuts, or
damageto the high pressure hose.
• Provide a proper water supply (not to exceed 100°F)at
an adequateflow.
• Be sure to read "Safety Rules"and "How To Use Your
PressureWasher" before usingthe pressure washer.
HOW TO USE YOUR
PRESSURE WASH ER
If you haveanyproblems operating your pressurewasher,
pleasecall the pressure washer helpline at 1-800-270-1408.
To Start Your Pressure Washer
To start your pressure washer for the first time, follow
these instructions step-by-step. This starting information
also applies if you havelet the pressure washer sit idle for
at least a day.
• Placethe pressure washer in an area close enough to an
outside water source capableof supplying water at a flow
rate greater than 2.4gallons per minute.
• Check that the high pressure hose is tightly connected to
the spraygun and to the pump. See"Preparing Pressure
Washer For Use" for illustrations.
• Make sure unit isin a level position.
• Connect the garden hose to the water inleton the
pressure washer pump. Turn ON the water.
CAUTION! Do Not run the pump without the water
supply connected and turned on. You must follow this
caution or the pump will be damaged.
• Squeezetrigger on gun until you havea steady stream of
water. This purgesthe pump of air and impurities.
• Attach nozzle extension to spray gun (Figure 12).Tighten
by hand.
• Position the nozzle inthe tow pressure mode (slide
nozzle forward) and squeezethe trigger on the spray gun
to relieve pressure caused by turning ON the water.
Water will flow out of the gun in a thin stream. Continue
to hold trigger until there is a steady stream of water
and no air remains in the system. Releasethe trigger.
• Engagethe safety latch to the spray gun trigger
(Figure 13).
SafetyLatch
• Rotate the fuel valveto the "On" position (Figure 14).
• Move the choke lever to the "Closed" position
(Figure 14).
/8

GeneracPortableProducts2,400PSIHighPressureWasher
NOTE: For a warm engine, be sure the choke lever isin
the "Open" position.
•Move the throttle leverto the "Fast" position, shown
on the engine asa rabbit (Figure 14).
• Placeyour left foot on the lower frame andgrasp the
handle asshown (Figure 15).Your unit may appear
slightly different from that shown here.
• Pull the starter grip handle lightly with your right hand
untilyou feel some resistance,then pull briskly.
• Return the starter grip handle slowly. Do Not let rope
"snap back" againststarter.
• When engine starts, slowly move choke lever to the
"Open" position. If engine falters, move choke lever to
the "Closed" position, then to the "Open" position.
• If engine fails to start after six pulls, move choke lever to
the "Open" position. If engine fires, but does not
continue to run, move choke leverto the "Closed"
position, then to the "Open" position.
NOTE: If the recoil starter ishard to pull,it maybe necessary
to squeezethe gun triggerto relieveinternalpump pressure.
How to Stop Your Pressure Washer
• Move throttle lever on engine to "Stop" position.
• Rotate the fuel valve to the "Off" position.
•Squeeze trigger on the spray gun to relieve
pressure in the hose.
NOTE: A small amount of water will squirt out when you
releasethe pressure.
How to Use Accessory Tray
The unit isequipped with an accessorytray with placesto
store your nozzle extension, and slots to hold the cleaning
solution bottle and the detergent siphoning filter. There are
also two hooks at the ends of the accessory tray to hold
your spray gun and high pressure hose.
NOTE: The extra holes in the tray are for storing a brush
and a turbo wand. The brush and turbo wand are NOT
included with your pressure washer.You can buy these
items asoptional accessories.
• Placethe nozzle extension through the holeon the
accessory tray, asshown in Figure 16.
Hang your chemical solution bottle on the "J" hook and
place the detergent siphoning filter in the last slot on the
left (Figure 16).
• Hang the high pressure hose on the hook on the right
side of the accessory tray (Figure 16).
• Placethe spraygunon the hook on the left side of the
accessory tray as shown on page4.
/9

Generac Portable Products 2,400 PSIHigh PressureWasher
How to Use the Adjustable Nozzle
You now should know how to START your pressure
washer and how to STOP it. The informationin this
section will tell you how to adjust the spray pattern and
apply detergent or other cleaning chemicals.
AAUTION! Never adjust spray pattern when
spraying.Never put handsin front of nozzle to
adjust spray pattern.
The adjustable nozzle affixed to the nozzle extension
permits you to adjust the spray pattern and the spray
pressure, asfollows:
•Slide the nozzle forward to adjust the spray to low
pressure mode (Figure 17).Slidethe nozzle backward to
achieve high pressure.
i ilfB_-_/lU
Slide nozzle backward
for high pressure mode. Slide nozzle forward for
low pressure mode and
detergent application.
• Point the nozzledown towards afirm surface and press
the trigger to test the pattern (Figure 18).
• Twisting the nozzle adjuststhe spray pattern from a
narrow pattern to afan pattern (Figure 19).
Twist nozzle
counterclockwisefor fan
spray pattern.
Twist nozzle clockwise
for narrow spray
pattern.
• For most effective cleaning, keep the spray nozzle
between 8 to 24 inchesaway from cleaningsurface.
• Ifyou get the spraynozzle too close, especially usinghigh
pressure mode, you may damagethe surface being
cleaned.
•Do Not get closer than 8 inches when cleaning tires.
Applying Detergent with the
Adjustable Nozzle
CAUTION! You must attach all hoses before you
start the engine. Starting the engine without all the hoses
connected and without the water turned ON will damage
the pump.
IMPORTANT: Use soaps designed specifically for
pressure washers. Household detergentscould damage
the pump.
To apply detergent, follow these steps:
• Reviewthe useof adjustable nozzles.
• Prepare detergent solution asrequired by the
manufacturer.
• Hangthe detergent solution on the "J" hook attached to
the accessory tray, asshown in Figure20.
i10

Generac Portable Products 2,400 PSIHigh PressureWasher
• Placethe small filter end of the detergent siphoning tube
into the detergent container.
CAUTION! Keep the detergent siphoning tube from
coming in contact with the hot muffler.
• Slide the adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with the nozzle in
high pressure position.
• Make sure the garden hose isconnected to the water
inlet.Check that the high pressure hose isconnected to
the spraygun and the pump. Start the engine.
• Apply the detergent to a dry surface, starting at lower
portion of area to be washed and work upward, using
long, even, overlapping strokes.
• Allow the detergent to "soak in"for 3-5 minutes before
washing and rinsing. Reapplyasneeded to prevent
surface from drying. Do Not allow the detergent to dry
on (prevents streaking).
IMPORTANT: You must flush the chemical injection
system after each use by placingthe filter into a bucket of
clean water, then run the pressure washer in low pressure
for I-2 minutes.
Pressure Washer Rinsing
_, ARNING! Be extremely careful if you must
use the pressure washer from a ladder,scaffolding
or anyother relatively unstable location. Pressure in
a running washer builds asyou climb. When you
press the trigger, the recoil from the initialspray
could causeyou to fall. The high pressure spray
could alsocauseyou to fall ifyou are too close to
the cleaningsurface.
For Rinsing:
• Slidethe nozzle backward to high pressure and press the
trigger. It will take a few secondsfor the detergent to
clear.
NOTE: You canalso stop detergent from flowing by
simply removing detergent siphon tube from bottle.
• Keepthe spraygun a safedistance from the area you
plan to spray.
• Apply a high pressure spray to a small area,then check
the surface for damage. If no damageis found, it isokay
to continuerinsing.
• Start at the top of the areato be rinsed, working down
with same overlapping strokes asyou usedfor cleaning.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for
3-5 minutes without pressingthe trigger on the spray gun,
circulating water in the pump can reach a temperature
between 140-145°E When the water reachesthis
temperature, the automatic cool down system engagesand
cools the pump by discharging the warm water onto
the ground. This system prevents internaldamageto the
pump.
SPECIFICATIONS
Rated Pressure ..... 2,400 psi
Flow Rate .......... 2.2 gallons per minute (gpm)
Detergent .......... Use detergent approved for
pressure washers
Water Supply Ternp. Not to Exceed 100°F
Automatic Cool .... Will cycle when water
Down System ....... reaches 140°- 145°F
mm_mII

Generac Portable Products 2,400 PSIHigh PressureWasher
GENERAL MAINTENANCE
RECOMMENDATIONS
The pressure washer warranty does not cover items that have
been subjected to operator abuse or negligence. Toreceive
fu[l value from the warranty, the operator must maintain the
high pressure washer as instructed in this manual.
• Some adjustments will need to be made periodically to
properly maint_n your high pressure washer. Check the
spray gun and adjustable nozzle extension assembly for wear.
•All maintenance in this manual and the engine owner's
manual should be made at least once each season.
•Once a year you should clean or replacethe spark plug,
clean or replacethe air filter. A new spark plug and clean
air filter assureproper fuel-air mixture and help your
engine run better and last longer. Pleaserefer to your
engine owner's manualfor more details.
• The proper tire inflation operating range should be
15-40 PSI.
BEFORE EACH USE
Check engineoit level.
Check water inlet screen for damage.
Check in-line filter for damage.
Check high pressure hose for leaks.
Check detergent siphoning tube and filter for damage.
Check spraygun and adjustable nozzle extension
assemblyfor leaks.
• Rinseout garden hoseto flush out debris before
connecting to pressure washer.
PRESSURE WASH ER
MAINTENANCE
Check and Clean Inlet Screen
Examinethe screen on the water inlet.Clean it if the
screen is clogged or replace it if screen is damaged.
Check High Pressure Hose
The high pressure hose can develop leaksfrom wear,
kinking, or abuse. Inspect the hose eachtime before using
it. Check for cuts, leaks,abrasions or bulgingof cover,
damageor movement of couplings. If any of these
conditions exist, replace the hose immediately.
AAUTION! Water spraying from a leakis
capableof injectingmaterial intoskin. Inspecthose
each time before using it_Never repair a high
pressure hose. Replace it with another hose that
exceeds the maximum pressure rating of your
pressure washer.
Check Detergent Siphoning Tube
Examine the filter on the detergent tube and clean if
clogged. The tube should fit tightly on the barbed fitting.
Examine the tube for leaks or tears. Replacethe filter or
tube if either isdamaged.
Cleaning Detergent Siphoning Tube
If you usedthe detergent siphoning tube, you must flush it
with clean water before stopping the engine.
• Placethe chemical injectionsiphon/filter in a bucket full
of clean water.
• Slide the adjustable nozzle extension forward to the [ow
pressure mode.
• Flushfor I-2 minutes.
• Shut off the engine.
IMPORTANT: Simply shutting OFF engine will not
release pressure in the system.When the engine has
shut down, squeeze the trigger on the spray gun to
relieve the pressure in the hose.
Check Gun and Adjustable Nozzle
Extension
Examine the hose connection to the spray gun and make
sure it issecure. Testthe trigger by pressing it and making
sure it "springs back" into place when you releaseit. Put
the safety latchin the ON position and test the trigger. You
should not be able to press the trigger.
Check In-Line Filter
Refer to Figure21 and servicethe in-linefilter ifit
becomes clogged, asfollows:
Nozzle Extension
FilterScreen
O-ring @
/12

Generac Portable Products 2,400 PSIHigh PressureWasher
I.
2.
.
Detach spray gun and nozzle extension from high
pressure hose. Detach nozzle extension from spray
gun and remove o-ring and screen from nozzle
extension. Flushthe screen, spraygun, and adjustable
nozzle extension with cleanwater to clear debris.
If the screen is damaged,the o-ring kit contains a
replacement in-llne filter screen and an o-ring. If
undamaged,reuse screen.
Placethe in-line filter screen into the threaded end of
the nozzle extension. Direction does not matter. Push
the screen in with the eraser end of a pencil until it
rests flat at the bottom of the opening. Takecare to
not bend the screen.
4. Placethe o-ring into the recess. Pushthe o-ring snugly
againstthe in-line filter screen.
5. Assemble the nozzle extension to the spraygun, as
described earlier in this manual.
Purge Pump of Air and
Contaminants
To remove air from the pump, follow these steps:
• Set up the pressure washerasdescribed in "Preparing
PressureWasher For Use". Connect the water supply
and turn water on.
• Pull the trigger on the spraygun and hold.
• When the water supply issteady and constant, engage
the safety latch.
To remove contaminants from the pump, follow
these steps:
• Set up the pressure washer asdescribed in "Preparing
PressureWasher For Use". Connect the water supply
and turn water on.
• Start the engine according to instructionsin "To Start
Your PressureWasher".
• Removenozzle extension from spray gun.
• Squeezethe trigger on the spray gun and hold.
• When the water supply is steady and constant, engage
the safety latch and reattach the nozzle extension.
Nozzle Maintenance
A pulsing sensationfelt while squeezingthe spray gun
trigger may be caused by excessivepump pressure. The
principalcause ofexcessivepump pressureisa nozzle
cloggedor restrictedwith foreignmaterials,such as dirt,
etc.To correctthe problem,immediatelycleanthe nozzle
usingthe toolsincludedwith your pressurewasher and
followtheseinstructions:
l*
2.
Shut off the engineand turn off the water supply.
Detach the nozzle extension from the spray gun. Twist
the nozzle clockwise to the stream position. Using the
supplied 2mm (5/64) allen wrench, remove the nozzle
from the end of the nozzle extension (Figure 22).
3. Remove the in-linefilter from the other end of the
nozzle extension.
4. Use the wire included in the kit (or a small paper dip)
to free any foreign material dogging or restricting the
nozzle (Figure 22).
5. Usinga garden hose, remove additional debris by back
flushingwaterthroughthenozzleextension
(Figure23).Backflushbetween30 to60 seconds.Turn
theadjustablenozzleextensiontostreamsprayand
move thenozzlefromlowtohighwhileflushing.
6. Reinstall the nozzle and in-linefilter into the nozzle
extension. Do Not overtighten the nozzle with the
allen wrench.
7. Reconnect the nozzle extension to the spray gun.
I13

Generac Portable Products 2,400 PSIHigh PressureWasher
8. Reconnect the water supply,turn on the water, and
start the engine.
9. Test the pressure washer by operating with nozzle in
the high and in the low positions.
O-Ring Maintenance
Through the normal operation of your pressure washer,
o-rings, which keep the connections of the hoses and spray
gun tight and leak-free, may become worn or damaged.
Provided with your pressure washer is an O-Ring
MaintenanceKit which includes replacement o-rings, rubber
washer and water inlet filter. Refer to the instruction sheet
provided in the kit to service your unit's o-rings. Note that
not all of the parts in the kit will be used on your unit.
To remove a worn or damaged o-ring:
• Use a small flathead screwdriver to get underneath the
o-ring and pry it off.
ENGINE MAINTENANCE
See the engine owner's manual for instructions on how to
properly maintain the engine.
AAUTION! Avoid prolonged or repeated skincontact with usedmotor oil. Used motor oil has
been shown to cause skin cancer in certain
laboratory animals.Thoroughly wash exposed areas
with soap and water.
KEEPOUT OF REACH OF CHILDREN. DON'T
POLLUTE. CONSERVERESOURCES.RETURN
USED OIL TO COLLECTION CENTERS.
PREPARING THE UNIT
FOR STORAGE
Water should not remain inthe unit for long periods of
time. Sedimentsor minerals candeposit on pump parts and
"freeze" pump action. If you do not plan to usethe pressure
washer for more than 30 days,follow this procedure:
I. Flushdetergent siphoningtube by placingthe filter into
a pail of clean water while running pressure washer in
low pressure mode (adjustable nozzle in the forward
position). Flushfor one to two minutes.
2. Shutoff the engineand let it cool, then remove high
pressure and gardenhoses.Disconnect spark plug wire
from spark plug.
3. Empty the pump of liquids by pulling the engine recoil
handle about 6 times. This should remove most of the
liquid in the pump.
4. Use Generac brand pump saver to prevent corrosion
build up andfreezing of pump.
5. Store unit in a clean, dry area.
Protecting the Pump
To protect the pump from damagecaused by mineral
deposits or freezing, usethe Generac PumpSaverto treat
pump. This prevents freeze damageand lubricates pistons
and seals.
NOTE: Generac PumpSaver,model number 01559, is
availableasan optional accessory.It is not included with
the pressure washer.
CAUTION! You must protect your unit from freezing
temperatures. Failure to do so will permanently damage
your pump and render your unit inoperable. Freeze damage
is not covered under warranty.
ACAUTION! Read and follow all cautions and
warnings on the PumpSaver can label. Always wear
eye protection when using PumpSaver.
To use PumpSaver, make sure the pressure washer is
turned off and disconnected from supply water. Read and
follow all instructions and warnings given on the PumpSaver
container.
NOTE: PumpSaver will drip from pump after treatment
and will stain wood and concrete.
NOTE: If PumpSaver is not available, draw RV antifreeze
(non-alcohol) into the pump by pouring the solution into a
3-foot section of garden hose connected to inlet adapter
and pulling recoil handle twice.
STORING THE ENGINE
See the engine owner's manual for instructions on how to
properly prepare the engine for storage.
I14

Generac Portable Products 2,400 PSIHigh PressureWasher
TROUBLESHOOTING
Problem
Pump has following
problems: failure to
produce pressure, erratic
pressure, chattering, loss
of pressure, low water
volume.
Detergent fails to mix
with spray.
Cause
I. Nozzle in low pressure mode.
2. Water inletisblocked.
3. Inadequatewater supply.
4. Inlet hose iskinked or leaking.
5. Clogged inlet hose strainer.
6. Water supply isover 100°E.
7. High pressure hose is blocked or
leaks.
8. Gun leaks.
9. Nozzle is obstructed.
10. Pump isfaulty.
I. Detergent siphoning tube is not
submerged.
2. Chemical filter is clogged.
3. Dirty in-line filter.
4. Nozzle is in high pressure mode.
Engine runs good at no- Engine speed istoo slow.
load but "bogs" when
load is added.
Engine will not start; or
starts and runs rough.
Engine shuts down during
operation.
Engine lacks power.
Engine "hunts" or falters.
I. Low oil level.
2. Dirty air cleaner.
3. Out of gasoline.
4. Stalegasoline.
5. Sparkplug wire not connected to
spark plug.
6. Badspark plug.
7. Water ingasoline.
8. Overchoking.
9. Excessivelyrich fuel mixture.
10. Intakevalvestuck open or closed.
I I. Enginehaslostcompression.
I. Out of gasoline.
2. Low oil level.
Dirty air filter.
Choke is opened too soon.
Correction
I. Pullnozzle backward for highpressure
mode.
2. Clear inlet.
3. Provide adequatewater flow.
4. Straighten inlethose, patch leak.
5. Check and clean inlethose strainer.
6. Provide cooler water supply.
7. Clear blocks in outlet hose.
8. Replacegun.
9. Clean nozzle.
10. Contact Generac servicefacility.
I. Insertdetergentsiphoning tube into
detergent.
2. Cleanor replace filter/detergent
siphoningtube.
3. See"Check In-LineFilter" on page 12.
4. Pushnozzle forward for low pressure
mode.
Move throttle control to FASTposition. If
enginestill "bogs down", contact Honda
servicefacility.
I. Fill crankcaseto proper level.
2. Cleanor replace air cleaner.
3. Fillfuel tank.
4. Drain gastank; fill with fresh fuel.
5. Connect wire to spark plug.
6. Replacespark plug.
7. Drain gastank; fill with fresh fuel.
8. Open choke fully andcrank engine.
9. Contact Honda service facility.
10. Contact Honda service facility.
I I. Contact Honda service facility.
I. Fillfuel tank.
2. Fill crankcaseto proper level.
Replace air filter.
Move choke to halfway position until
engine runs smoothly.
/15

l/|
1--©
2 J _i_
Generac Portable Products 2,400 PSIHigh PressureWasher
LYre
EXPLODED VIEW --- UNIT
6_
2_ \\\\\
22_\
41_
\\\\\
_-2 \
59 S
_52
/
_ 24
58
25_
_20
25
/16

ir!!
PARTS LIST
Item Part# Qty.
I NSP
2 187878
3 187915
4 187916
6 187752
8 187952
9 30809
10 B2516
II B4966
12 75402C
13 DI87615
14 DI87602
16 27007
17 71693
18 188194
19 B3263
20 87815
21 BB3061B
22 187623
23 187944
24 188036
25 188287
26 B4224
27 97837
28 B5830
29 B3335
30 97566
31 21761
32 B5642
33 AI041
34 AI040D
35 48031G
36 B2218
37 187198
38 B5685A
39 BI880
40 21424
41 187918
42 67989
43 95518
44 95519
45 48031B
Generac Portable Products 2,400 PSIHigh PressureWasher
•-- UNIT
Description
ENGINE
HANDLE, Lift
DECAL, Warning/Decal
DECAL, Start Instructions
DECALS/BILLBOARD, 1537-1
DECAL, Cool Down
GROMMET, Chem Hose
CAP, Vinyl, Black
TIRE, 3" X 10" Black Mag
PUSHNUT, I/2"
BASE,VSPW
HANDLE, PW
MOUNT, Rubber Foot
WASHER, Flat
BLIND RIVET
GUN, High Pressure
GOGGLES, Safety
OIL, 20oz
KIT, Handle Hardware
MANUAL, Owners
MANUAL, Honda Engine
KIT, Nozzle Cleaning
SCREEN,Gun Inlet
O-RING, Hi - Pressure
KIT,O-Ring Maintenance
WAND, Adjustable Nozzle
HANG TAG, Nozzle
NOZZLE, 1.05Yellow Replcmnt
HOSE, I/4" X 25'
FILTER,Chemical Hose
HOSE, Chemical
CLAMP, Hose Band
SEAL,EngineDonut
STUD, Double Ended
PUMP,Assembly (seepages 18-19)
NUT, M8 with Washer
CONNECTOR, Garden Hose
DECAL, Quick Reference
NUT, M8 Standard Flange
QC, Wand/Accessory
QC, Wand End
CLAMP, Hose Band
,--©t
2 J _i_
/17

l/|
t
2 J ,IS
Generac Portable Products 2,400 PSIHigh PressureWasher
LYre
EXPLODED VIEW 1PUMP
_17 1 L
@¢716 b5
25 51 I 25
27
/
29 28 26
2322 `
@__14
<19
J 6 25
47_-_ o 44
12
46
"55
43_ o 2 o0--1
o--45
0 o
46 o
57
5 I 55
.
13 _'_ 35
47
/18

Generac Portable Products 2,400 PSIHigh PressureWasher ir!!
,--©t
2 J _i_
PARTS LIST 1 PUMP
Item Part# Qty.
IB2218 I
2 97962 3
3 96795 3
4 21429 6
5 97835 I
6 21783 I
7
8
9
10
II
12
13
14
I
2
5
15
16
17
18
19
20
21
22
23
24
30
25
23
26
27
28
29
31
93680
97831
B2702
B5003
B5710
97841
40946
185710
185287
187879
Description
O-RING, Engine Seal
SHCS, M6- I x 25
SLEEVE, Grommet Spacer
BUSHING, Rubber Mount
O-RING, Housing Seal
THERMAL RELIEF, GPW-
EG
SEAL, Oil Piston
SPACER, Pilot
HOUSING, Piston
ADAPTER, Engine
VALVE, I/8 npt I/5 PSI
CAP, Outlet Check Valve
SHCS, M6-1.0 x 35
KIT, AXIAL CAM
O-RING, EngineSeal
SHCS, M6- I x 25
O-RING, Housing Seal
WASHER, Brg. 36 x 65 x 6Thk
ASSY.,Brg. Cage45 x 65
WASHER, Brg. 45 x 65 x I
CAM, Axial 5.6 7/8"SAE
KIT, CHEM INJECT
FITTING, Chem Inject
BALL, Chem Inject
SPRING, Chem Inject
O-RING, Venturi & Seat, Black
VENTURI, Chem Inject
O-RING, Venturi, Yellow
KIT, UNLOADER
O-RING, Venturi & Seat, Black
CAP, Unloader
O-RING, Unloader Cap
SPRING, Unloader
PISTON ASSY.,Unloader
SEAT,Unloader
Item
33
13
34
35
47
36
13
37
38
48
39
I
2
5
40
41
42
43
I
2
5
7
13
23
27
30
34
44
45
46
47
Part #
185712
185531
185713
lSSTi4
Qty. Description
0 KIT, CHECK VALVES
4 SHCS,M6-1.0 x 35
3 O-RING, Check Valve
6 ASSY.,Check Valve
3 O-RING, Check Valve,White
0 KIT, HEAD BRASS EG
4 SHCS,M6-1.0 x 35
IHEAD, Pump
IPLUG, I/8-28
4 WASHER, M6 Flat
0 KIT, PISTON & SPRING
I O-RING, EngineSeal
3 SHCS,M6- I x 25
IO-RING, Housing Seal
3 RETAINER, Piston Spring
3 PISTON, Dia. 15 x 65
3 SPRING, Piston Return
0 KIT, O-RING/SEAL 2300
I O-RING, EngineSeal
3 SHCS,M6- I x 25
IO-RING, Housing Seal
3 SEAL,Oil Piston
4 SHCS,M6-1.0x 35
2 O-RING, Venturi & Seat, Black
IO-RING, Unloader Cap
IO-RING, Venturi, Yellow
3 O-RING, Check Valve
3 SEAL,Double-Lip
IO-RING, High PressureTransfer
3 O-RING, Outlet CV Cap
3 O-RING, Check Valve,White
Item numbers 14, 19,25, 33, 36, 39, and 43 are service kits
and includeall parts shown within the box. Certain parts
may only be availableascomponents of a kit.
/19

LavadoradeAltaPreslbn2,400PSIdeGeneracPortableProducts
DESCRIPCION DEL
EQUlPO
FELICIDADES en la compra de su lavador aalta presibn
GENERAC. Este ha sido dise_ado, fabricado y creado para darle
el mayor rendimiento y eficacia posible.
Este manual contiene informaci6n referente el lavador a alta
presibn que funciona a 2,400 psi,a un promedio de flujo de
2.2 galones por minuto. Este sistema residencial de alto poder y
de alta calidad, posee una Ilantade 10pulgadas,una bomba
equipada con un sistema de enfriamiento, un sistema de inyecci6n
qulmica, un descargador ajustable, una extensi6n de lanzasque se
pueden conectar r_pidamente, gafasde seguridad, una manguera
de alta resistencia de 25 piesy muchtsimo m_s.
Por favor, leay conserve este manual.Las instrucciones le
permitir_n ensamblar la unidad y mantener sulavador a alta
presibn funcionando adecuadamente.
Se han hechos todos los esfuerzos necesarios para asegurar que
la informacibn que aparece en este manual es tanto exacta como
actualizada.
Sin embargo, Generac se reserva el derecho de cambiar, alterar o
de otra manera, mejorar el producto y sus respectivos
documentos en cualquier momento, sin previo aviso.
En el caso de que usted tenga un problema que no pueda resolver
f_cilmente, Ilame la llnea directa del lavador a alta presi6n, al
1-800-270-1408.
RESPONSABILIDADES DEL
CLIENTE
Leay cumpla con los reglamentos de seguridad.
Sigael plan regular de mantenimiento, de cuidado y del uso de
su lavador a alta presibn.
Parael almacenamiento por largos perlodos de tiempo, revise
"Preparando la Unidad para su Almacenamiento" en la
p_gina32.
INSTRUCCIONES DE
SEGURIDAD
_PRECAUCI_N! Cuando transporte, instale,ajuste o
hagareparaciones a su mgquinalavadora de alta presi6n,
siempre desconecte el alambre de la bujta y col6quelo
donde No pueda entrar en contacto con la bujta.
_, |PELIGRO! Los gasesdel sistemade escapedel motor
contienen gasde monbxido de carbono MORTAL. Sieste
gaspeligroso se inhalaen concentraciones suficientes,
puede causarp_rdida de la consciencia oinclusola
muerte. Opere este equipo 6nicamenteal aire libre, donde
exista ventilaci6n adecuada.
_iADVERTENCIA! Lagasolinaes altamenteINFLAMABLE y sus vapores son EXPLOSIVOS.No
permita que fumen, que existan llamasabiertas, chispaso
calor a su alrededor cuando manipule gasolina. Evite regar
gasolinasobre un motor caliente. Permita que la unidad se
enfrle antes de volver a colocarle combustible. Cumpla
con todas lasleyesque regulan el almacenamiento y el
manejo de gasolina.
Lea este manual minuciosamente yconozca a fondo las
partes y el funcionamiento de su mgquina lavadora a
presi6n. Conozca susaplicaciones, sus limitaciones ylos
peligros involucrados.
Coloque esta m_quina lavadoraa presibnen greas alejadasde
materiales combustibles, humos opolvo combustibles.
El equipo de alta presi6n est_ disehado para ser utilizado
UNICAMENTE con laspartes autorizadas Generac. Si
utiliza este equipo con partes que No cumplan con las
especificacionesmtnimas, el usuario asume todos los riesgos y
responsabilidades.
Algunos quimicos o detergentes pueden ser nocivos si se
inhalanoingieren,causando nguseasevera, desmayoso
envenenamiento. Los elementos nocivos pueden ocasionar
da_o a la propiedad olesionesseveras.
No permita en ning6n momento que NIKIOS operen la
mgquina lavadoraa presi6n.
/20