Genie GTH-4013 SX User manual

Operator’s Manual
GTH-4013 SX
Serial number range
From serial n.: 20782
To serial n.: 24600
GTH-4017 SX
With Maintenance
Information
First Edition
Second Printing
Part No. 57.0009.0540
GTH-4013 EX
GTH-4017 EX
From serial n.: 20695
To serial n.: 25043
From serial n.: 20615
To serial n.: 24991
From serial n.: 20795
To serial n.: 24704
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Operator’s Manual
2 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Contact us:
ZONA INDUSTRIALE I-06019 UMBERTIDE
(PG) - ITALY
Telephone [phone]
Telefax [phone]
Technical Assistance Service
Telephone: [phone]
[phone]
e-mail: [email protected]
Important
Read, understand and obey these safety rules
and operating instructions before operating the
machine. Only trained and qualified personnel
shall be authorised to operate the machine.
This manual shall be kept with the machine at
all times.
For any further information, please call
Terexlift.
Original Instructions
First Edition: Second Printing, April 2012
For the electronic version of this manual visit
www.genielift.com/operator_manuals.asp
©Copyright 2011 TEREXLIFT srl - All rights reserved
Produced by:
TEREXLIFT Technical Literature Dept.
Umbertide (PG) Italy
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Part No. 57.0009.0540 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX 3
Operator’s ManualFirst Edition - Second Printing
Contents
Machine Identification.......................................................... 9
Designation ...................................................................... 9
Model ............................................................................... 9
Manufacturer: .................................................................. 9
Applicable Standards ....................................................... 9
Machine Identification Plates ........................................... 9
CE Marking ...................................................................... 10
Chassis Serial Number .................................................... 10
Identification Plates Of The Main Parts............................ 10
Symbols Used On The Machine.......................................... 11
Hazard Pictorial Descriptions........................................... 12
Labels And Plates Applied On The Machine...................... 13
GTH-4013SX - GTH-4017SX ......................................... 13
GTH-4013EX - GTH-4017EX ......................................... 19
Safety Precautions ............................................................... 27
Damaged Machine Hazards............................................. 27
Personal Injury Hazards................................................... 27
Safety Devices ................................................................. 27
Moment Limiting System (Llmi/Llmc) ............................... 27
Seat Switch ...................................................................... 27
General Remarks ........................................................... 28
Requisites Of The Personnel In Charge .......................... 29
Requisites Of The Machine Operators................... 29
Requisites Of The Servicemen ............................... 29
Working Clothes............................................................... 30
Personal Protective Equipment........................................ 30
Hazards On The Jobsite .................................................. 30
Operation Or Maintenance Hazards ................................ 31
Machine Operation Hazards ............................................ 33
Explosion Or Fire Hazards............................................... 33
Damaged Component Hazards........................................ 33
Personal Injury Hazards................................................... 33
Suspended Load Hazards................................................ 34
Llmi/ Llmc Hazards........................................................... 34
Description Of The Machine................................................ 35
GTH-4013SX General Description ................................. 36
GTH-4017SX General Description.................................. 38
GTH-4013EX General Description ................................. 40
GTH-4017EX General Description ................................. 42
Allowed Use ..................................................................... 44
Improper Use ................................................................... 44
Controls And Instruments ................................................... 45
Ignition Switch.................................................................. 47
Forward/Reverse Gear Selector ..................................... 47
Horn Function................................................................... 47
Turn Signals - Windscreen Wiper - Lights........................ 48
Brakes.............................................................................. 49
Accelerator Control .......................................................... 49
Safety And Emergency Devices....................................... 49
Job-Site/Road/Platform Selection .................................... 50
Steering Mode Selection.................................................. 50
Auxiliary Drive Controls.................................................... 51
Warning Lights And Instruments...................................... 52
Control Levers For Sx ...................................................... 54
Function Selection................................................... 55
Boom Lifting/Lowering............................................ 56
Boom Extension/Retraction.................................... 57
Attachment Holding Frame Pitching...................... 58
Attachments Quick-Coupling (Optional) ............... 59
Machine Sway Control ............................................ 60
Outriggers Movement.............................................. 60
Control Lever For Ex........................................................ 61
Function Selection................................................... 62
Boom Lifting/Lowering............................................ 63
Boom Extension/Retraction.................................... 64
Attachment Holding Frame Pitching...................... 65
Attachments Quick-Coupling ................................. 66
Outriggers Movements............................................ 67
Machine Sway Control ............................................ 67
Manual Controls - GTH-4013EX & GTH-4017EX .......... 68
Inspections............................................................................ 69
Pre-Operation Inspection Fundamentals ......................... 69
Pre-Operation Inspection ................................................. 70
Fundamental Function Tests............................................ 71
Tests ......................................................................... 71
Test The Control Lever (For Sx) ............................. 71
Test The Control Lever (For Ex) ............................. 71
Test The Steering..................................................... 72
Test The Transmission And Brakes....................... 72
Test Outriggers And Sway Control (For Sx) ......... 72
Test Outriggers And Sway Control (For Ex) ......... 72
Test The Road Lights .............................................. 73
Workplace Inspection....................................................... 73
Operating Instructions......................................................... 75
Entering The Machine...................................................... 76
Entering The Cab............................................................. 76
Leaving The Cab In An Emergency ....................... 76
Adjusting The Seat ................................................ 77
Fastening The Seat Belts ........................................ 77
Adjusting The Steering Column ............................. 78
Switching On The Cab Interior Lamp..................... 78
Adjusting The Mirrors....................................................... 79
Starting The Engine ......................................................... 80
Jump-Starting The Engine ............................................... 80
Low Temperature Starting................................................ 81
Disconnecting The Battery............................................... 82
Starting The Machine....................................................... 82
Stopping And Parking The Machine................................. 82
Using The Load Charts .................................................... 83
Load Limiter ..................................................................... 84
Description Of The Controls................................... 84
Operation.................................................................. 84
Alarm Codes And Resetting ................................... 85
Adjusting The Forks ......................................................... 85
Working Phases............................................................... 86
Loading Phase ......................................................... 86
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Operator’s Manual
4 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Transfer Phase......................................................... 87
Unloading Phase...................................................... 87
Changing The Attachment ............................................... 88
Version With Mechanical Locking ......................... 88
Version With Hydraulic Locking (Optional)........... 89
Road Or Site Transfer...................................................... 90
Use Of The Man-Platform (Only For Ex).......................... 91
Transporting The Machine................................................... 93
Moving A Disabled Machine............................................. 93
Unlocking The Negative Brake......................................... 93
Lifting The Machine.......................................................... 94
Transporting The Machine On Other Vehicles................. 94
Parking And Storage........................................................ 95
Short Inactivity......................................................... 95
Machine Storage ...................................................... 95
Cleaning And Washing The Machine............................... 96
External Washing..................................................... 96
Internal Washing...................................................... 96
Washing The Engine ............................................... 96
Machine Disposal............................................................. 96
Battery Disposal ...................................................... 96
Maintenance.......................................................................... 97
Introduction ..................................................................... 97
Spare Parts ..................................................................... 98
Lubricants - Health And Safety Precautions ................... 98
Ordinary Maintenance ..................................................... 99
Oil Change Schedule ....................................................... 101
Maintenance Interventions .............................................. 102
Access To The Engine Compartment ............................. 103
Engine ............................................................................ 103
Engine Air Filter................................................................ 104
Engine Cooling System ................................................... 105
Checking The Oil Level In The Tank................................ 106
Changing The Hydraulic Oil ............................................. 106
Changing The Oil Filter Cartridge .................................... 107
Cab Air Filter .................................................................... 108
Oil Level In The Differential Gears................................... 109
Oil Level In The (Front/Rear) Wheel Reduction Gears .... 109
Oil Level In The Power Divider Gearbox.......................... 110
Greasing........................................................................... 111
Tyres And Wheels............................................................ 112
Brakes.............................................................................. 112
Shafting Alignment........................................................... 113
Adjusting The Sliding Pads Of The Boom Sections......... 114
Boom Re-Sequencing (GTH4013SX & EX)..................... 115
BOOM CHAINS TENSIONING (GTH4017SX & EX) ................... 115
Checking The Safety Devices.......................................... 116
LOAD LIMITING SYSTEM. ...................................... 116
MICRO-SWITCHES On The OUTRIGGERS ............ 117
Emergency Stop Pushbutton ................................ 117
Block Valves Fitted To All Cylinders ..................... 118
Safety Switches: ...................................................... 120
Checking The Machine Start Control ............................... 121
Checking The State Of The Structure.............................. 121
Seat Switch ...................................................................... 121
Electrical System ............................................................ 122
Fuses And Relays............................................................ 123
GTH-4013SX & GTH-4017SX .................................. 123
GTH-4013EX & GTH-4017EX .................................. 124
Engine Compartment Fuses And Relays .............. 125
12V Dc Lamps.................................................................. 125
Battery.............................................................................. 126
Refuelling ........................................................................ 127
Product Specifications...................................................... 127
Engine Oil ................................................................ 127
Lubrication Oils ...................................................... 127
Refill The Machine With Following Lubricants: .... 127
Oils For Hydraulic System:..................................... 127
Fuel ........................................................................... 128
Grease....................................................................... 128
Engine Coolant ........................................................ 128
Faults And Troubleshooting................................................ 129
Faults And Troubleshooting ............................................. 129
Load Limiting System Alarm Codes................................. 130
MC2M Alarm Codes......................................................... 132
Torque Wrench Settings .................................................. 134
Optional Attachments .......................................................... 135
Introduction ...................................................................... 135
Floating Forks ................................................................. 136
Fem 3 Forks On Plate...................................................... 137
Fem 3 Forks With Hydraulic Side-Shift ............................ 138
Floating Forks (For England) .......................................... 139
800 Litres Shovel ............................................................. 140
500 Lt Mixing Bucket........................................................ 141
500 Litres Concrete Bucket.............................................. 142
800 Litres Concrete Bucket.............................................. 143
Fixed Hook On Plate........................................................ 144
900 Kg Extension Jib ....................................................... 145
900 Kg Extension Jib ....................................................... 146
2000 Kg Extension Jib .................................................... 147
3000 Kg Hydraulic Hoist................................................... 148
Man-Platform 3P/700 Rem4400 Only For Ex................... 149
Man-Platform 2P/300 F Only For Ex................................ 150
Basket For Bricks............................................................. 151
Specifications ....................................................................... 153
Machine Data................................................................... 153
Center Of Gravity GTH-4013SX & Ex............................. 155
Center Of Gravity GTH-4017SX & Ex............................. 156
Load Charts........................................................................... 157
Forks On Wheel GTH-4017SX & Ex .............................. 157
Forks On Outrriggers GTH-4017SX &Ex ........................ 158
Hook On Wheel GTH-4017SX & Ex................................ 159
Hook On Outriggers GTH-4017SX & Ex ........................ 160
Hoist On Wheel GTH-4017SX & Ex................................ 161
Hoist On Outriggers GTH-4017SX & GTH-4017EX ...... 162
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Part No. 57.0009.0540 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX 5
Operator’s ManualFirst Edition - Second Printing
2000 Kg Jib On Wheel GTH-4017SX & Ex..................... 163
2000 Kg Jib On Outriggers GTH-4017SX & Ex .............. 164
900 Kg Jib On Wheel GTH-4017SX & Ex....................... 165
900 Kg Jib On Outriggers GTH-4017SX & Ex ................ 166
Shovel On Wheel GTH-4017SX & Ex............................. 167
Shovel On Outriggers GTH-4017SX & GTH-4017EX .... 168
Man-Platform 3P/700 Rem 4400 - GTH-4017EX ............ 169
Man-Platform 2P/300 F - GTH-4017EX .......................... 170
Fork On Wheel GTH-4013SX & GTH-4013EX .............. 171
Fork On Outriggers GTH-4013SX & GTH-4013EX ........ 172
Hook On Wheel GTH-4013SX & GTH-4013EX ............. 173
Hook On Outriggers GTH-4013SX & GTH-4013EX ....... 174
Hoist On Wheel GTH-4013SX & GTH-4013EX ............. 175
Hoist On Outriggers GTH-4013SX & GTH-4013EX ....... 176
2000 Kg Jib On Wheel GTH-4013SX & GTH-4013EX ... 177
2000 Kg Jib On Outriggers GTH-4013SX GTH-4013EX 178
900 Kg Jib On Wheel GTH-4013SX & GTH-4013EX ..... 179
900 Kg Jib On Outriggers GTH-4013SX GTH-4013EX .. 180
Shovel On Wheel GTH-4013SX & GTH-4013EX ........... 181
Shovel On Outriggers GTH-4013SX & GTH-4013EX .... 182
Man-Platform 3P/700 Rem 4400 - GTH-4013EX ............ 183
Man-Platform 2P/300 F - GTH-4013EX .......................... 184
Diagrams And Schemes ...................................................... 185
GTH-4013SX & GTH-4017SX Wiring Diagram 1/10...... 185
GTH-4013SX & GTH-4017SX Wiring Diagram 2/10...... 186
GTH-4013SX & GTH-4017SX Wiring Diagram 3/10...... 187
GTH-4013SX & GTH-4017SX Wiring Diagram 4/10...... 188
GTH-4013SX & GTH-4017SX Wiring Diagram 5/10...... 189
GTH-4013SX & GTH-4017SX Wiring Diagram 6/10...... 190
GTH-4013SX & GTH-4017SX Wiring Diagram 7/10...... 191
GTH-4013SX & GTH-4017SX Wiring Diagram 8/10...... 192
GTH-4013SX & GTH-4017SX Wiring Diagram 9/10...... 193
GTH-4013SX & GTH-4017SX Wiring Diagram 10/10.... 194
GTH-4013EX & GTH-4017EX Wiring Diagram 1/11...... 195
GTH-4013EX & GTH-4017EX Wiring Diagram 2/11...... 196
GTH-4013EX & GTH-4017EX Wiring Diagram 3/11...... 197
GTH-4013EX & GTH-4017EX Wiring Diagram 4/11...... 198
GTH-4013EX & GTH-4017EX Wiring Diagram 5/11...... 199
GTH-4013EX & GTH-4017EX Wiring Diagram 6/11...... 200
GTH-4013EX & GTH-4017EX Wiring Diagram 7/11...... 201
GTH-4013EX & GTH-4017EX Wiring Diagram 8/11...... 202
GTH-4013EX & GTH-4017EX Wiring Diagram 9/11...... 203
GTH-4013EX & GTH-4017EX Wiring Diagram 10/11.... 204
GTH-4013EX & GTH-4017EX Wiring Diagram 11/11.... 205
GTH-4013SX Hydraulic Diagram.................................... 206
GTH-4017SX Hydraulic Diagram.................................... 207
GTH-4017EX Hydraulic Diagram.................................... 208
GTH-4013EX Hydraulic Diagram.................................... 209
Test ........................................................................................ 211
Appendix A....................................................................... 211
Suspended Load Condition .................................... 211
Diagrammatic Representation Of Suspended Load
Condition Test Results For GTH-4013SX ............. 212
Diagrammatic Representation Of Suspended Load
Condition Test Results For GTH-4017SX ............. 213
Appendix B....................................................................... 214
Lorry Trailer Condition............................................ 214
Diagrammatic Representation Of Lorry Trailer Condition
Test Results For GTH-4013SX ............................... 215
Diagrammatic Representation Of Lorry Trailer Condition
Test Results For GTH-4017SX ............................... 216
Diagrammatic Representation Of Lorry Trailer Condition
Test Results For GTH-4013SX ............................... 217
Diagrammatic Representation Of Lorry Trailer Condition
Test Results For GTH-4017SX ............................... 218
Overload Test Procedure................................................. 219
EC Declaration Of Conformity............................................. 221
Ec Declaration Of Conformity Full Text............................ 221
Routine Check Schedule ..................................................... 223
Safety Devices Daily Checking............................... 223
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Operator’s Manual
6 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Intentionally blank page
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Part No. 57.0009.0540 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX 7
Operator’s ManualFirst Edition - Second Printing
Introduction
Symbols
Safety alert symbol: used to
alert you to potential personal
injury hazards. Obey all safety
messages that follow this
symbol to avoid possible
injury or death
DANGER
Red: indicates a hazardous
situation which, if not avoided,
will result in death or serious
injury.
WARNING
Orange: indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
CAUTION
Yellow : indicates a hazardous
situation which, if not avoided,
could result in minor or
moderate injury.
NOTICE
Blue: indicates a hazardous
situation which, if not avoided,
could result in property
damage.
PROTECT THE
ENVIRONMENT
Green: used to draw the
attention to important
information on environment
protection.
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Operator’s Manual
8 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Intentionally blank page
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Part No. 57.0009.0540 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX 9
Operator’s ManualFirst Edition - Second Printing
Machine Identification
Check that the operator handbook refers to the
delivered machine.
DESIGNATION
Rough Terrain Variable Reach Truck
MODEL
GTH-4013 SX / GTH-4017 SX
GTH-4013 EX / GTH-4017 EX
MANUFACTURER:
TEREXLIFT srl
Zona Industriale - I-06019 UMBERTIDE (PG) - ITALY
Enrolled in the register of companies at the Court of
Perugia under no. 4823
C.C.I.A.A. 102886
Fiscal Code/V.A.T. no. 00249210543
APPLICABLE STANDARDS
For the operator’s safety, the following standards were
obeyed during the risk assessment of the handler
fitted with telescopic boom norme:
Directive Title
2006/42/EC Machinery Directive
2008/104/EC Electromagnetic compatibility
2000/14/CE Environment Acoustic Emissions
Standard Title
EN 1459:1988 Harmonised standard. Safety of
A2:2009 Industrial trucks - Self- propelled
variable reach trucks.
MACHINE IDENTIFICATION PLATES
The following data plates are applied on the machine:
Machine data plate
The identification plate contains the main identification
data of the machine like model, serial number and
year of manufacture, it is applied on the front right
side of the chassis.
Road traffic data plate
The road traffic data plate is installed on the front
right side of the chassis (only on machines destined
for the Italian market).
This plate shows the road traffic related data and the
weights of the specific machine model.
Fork data plate
Placed on the left side of the fork frame.
This plate shows the identification data of fork such
as model, serial number, year of manufacture, weight,
nominal payload, centre of the load and model of the
machine on which the forks are installed.
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Operator’s Manual
10 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Machine Identification
HOW TO READ
YOUR SERIAL
NUMBER
Chassis serial number:
the chassis serial number is punched on the front right
part of the chassis side member
Machine data plate:
the machine data plate is applied on the front right side of the chassis
GTH4017SX 10 20695
MODEL
YEAR OF
MANIFACTURER
SERIAL
NUMBER
CE MARKING
This machine fulfils the safety requirements of
the Machinery Directive.The conformity has been
certified and the placing of the CE marking on the
machine demonstratescompliance with the regulatory
requirements.
The CE marking is placed directly on the identification
plate of the machine.
CHASSIS SERIAL NUMBER
The chassis serial number is punched on the front
right part of the chassis side member.
IDENTIFICATION PLATES OF THE MAIN PARTS
The plates of the main components, not directly
manufactured by TEREXLIFT srl (for instance,
engines, pumps, etc.), are located where originally
applied by the manufacturers.
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Part No. 57.0009.0540 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX 11
Operator’s ManualFirst Edition - Second Printing
Symbols Used On The Machine
Fuel Level Brake pressure Fog lamp Parking Brake Battery Charge
Low Engine Oil
Pressure
Hydraulic Oil Filter
Clogged
Low Hydraulic Oil Level Turn Signals High Beam
Hydraulic Oil
Temperature Indicator
Air Filter Restricted Glow Plugs Preheating High Coolant Tempe-
rature
Low Beam
Steering Mode Cab Ventilation Fan Transfer Mode Hazard Warning Lights Position Lights
Fuel Cap Hydraulic Oil Lift Point Air Conditionin Emergency Pump
Aux. Hydr. Circuit Outriggers Control Mixing Bucket Electronic Level Mixing Bucket Oil
Direction
Work Light Chassis Levelling
09.4618.0916
09.4618.0917
09.4618.0928

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Operator’s Manual
12 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Symbols Used On The Machine
Crush Hazard Keep clear of
moving outriggers.
Support boom
when performing
maintenance.
No riders.
Fall Hazard
Maintain required
clearance.
Electrocution
Hazard
No people under
load.
Falling Object
Hazard
Read the operator's
manual.
Burn Hazard
Burn Hazard
Explosion/Burn
Hazard No smoking. No
open flame.
Allow system to
cool.
Allow surfaces to
cool.
Crush Hazard Keep away from
moving parts. Crush Hazard Keep clear of
moving parts.
Allow compartment
access
Crush Hazard
Keep away from
belt. Insert Maintenance
Collar Battery Cut-Out Safety Alert Simbol
Crush Hazard
HAZARD PICTORIAL DESCRIPTIONS
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Part No. 57.0009.0540 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX 13
Operator’s ManualFirst Edition - Second Printing
Labels And Plates Applied On The Machine
11 14
18
12
65
33
24
39
38
40
15
25
D
B
20 5
26
A
37
20
19
7
3
3
27
31
28
35
4
14
25
27
14
5
4
17
3
32
10
30
25 3
34
13
914 5
36
36
14
16
1
18
8
9
2
21
29
22
4
13
23
C
40
41
GTH 4013 SX - GTH 4017 SX
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Operator’s Manual
14 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Labels And Plates Applied On The Machine
Use the pictures on these pages to verify that all decals are legible and in place.
The following chart shows quantities and description too.
Ref. Decal Code Description Qt.
1
09.4618.1398
09.4618.1398 Safety pin operation 1
2
09.4618.1375
09.4618.1375 The capacity of the truck and attachment
combination shall be complied with. 1
3
P= 4.5 bar
65 psi
09.4618.0061
09.4618.0547
Tyre inflat. P=4.5bar/65psi GTH-4017 SX
Tyre inflat. P=5.5bar/80psi GTH-4013 SX
4
4
09.4618.0918
09.4618.0918 Falling Object Hazard 3
5
09.4618.0919
09.4618.0919 Crush Hazard 4
6
103
09.4616.0041
09.4616.0041 Guaranteed sound power level 1
7
09.4618.0920
09.4618.0920 Compartment Access 1
8Kg 4000 09.4616.0040 Max Capacity 1
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Part No. 57.0009.0540 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX 15
Operator’s ManualFirst Edition - Second Printing
Labels And Plates Applied On The Machine
Ref. Decal Code Description Qt.
9
09.4618.0989
09.4618.0991
Label - Stabilizer Max Pres. GTH-4017 SX
Label - Stabilizer Max Pres. GTH-4013 SX
2
2
10
09.4618.1399
09.4618.1399 Label - Upper Door Internal Unlock
System 1
11
09.4618.1369
OPTIONAL
2
1
22
3
4
5
09.4618.1369 Quick guide and Control lever decal 1
12
09.4618.0921
09.4618.0921 Label - Use limits close to electric power
lines 1
13
09.4618.0933
09.4618.0933 Crush Hazard 4
14
09.4618.0922
09.4618.0922 Crush Hazard 6
15
16
17
09.4618.0243
09.4618.0241
09.4618.0242
Cosmetic - GENIE Logo in WHITE
1
1
1
18
19
GTH-4017 SX
GTH-4013 SX
09.4618.0821
09.4618.0822
09.4618.0721
09.4618.0722
Cosmetic - Genie GTH-4017 SX
Cosmetic - Genie GTH-4013 SX
2
1
2
1
09.4618.0989
P max al suolo
P max on the ground 6.3 kg/cm2
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Operator’s Manual
16 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Ref. Decal Code Description Qt.
20
09.4618.0923
09.4618.0923 Burn Hazard 2
21
09.4618.0924
09.4618.0924 Burn/Explosion Hazard 1
22
09.4618.0925
09.4618.0925 Crush Hazard 1
23
09.4618.0926
09.4618.0926 No Riders 1
24
09.4618.0927
09.4618.0927 Burn Hazard 1
25
09.4618.0916
09.4618.0916 Lift Point 4
26
09.4618.0917
09.4618.0917 Diesel Fuel Cap 1
27
09.4618.0928
09.4618.0928 Hydraulic Oil 2
28
09.4618.0807
F1G F4G
K04 K02
F2G F3G
K01
F5G
Ref. Descrizione
F1G Starter Enabling Switch
F2G Instruments Panel
F3G Cabin Fuses Board
F4G Glow Plugs
F5G Fuel Pump
Ref. Descrizione
K01 Glow Plugs Preheating
K02 Starter Enabling Switch
K04 Engine Stop 09.4618.0807 Label - Engine Fuses & Relays Board 1
Labels And Plates Applied On The Machine
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Part No. 57.0009.0540 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX 17
Operator’s ManualFirst Edition - Second Printing
Ref. Decal Code Description Qt.
29
09.4618.1001
09.4618.1001 Label - Maintenance Collar 1
30
09.4618.1381
09.4618.1381 Forks Pitching Back 1
31
09.4618.0986
09.4618.0986 Crush Hazard 1
32
09.4618.1028
09.4618.1028 Label - Parking Brake 1
33
09.4618.1386
OK
09.4618.1386
Re-sequencing the telescopic boom
extension. If, during normal operation, a
change in the boom extended lengths is
noticed, proceed with re-sequencing as
indicated in the operator’s manual.
JUST FOR GTH 4013 SX
1
34
09.4618.1427
.feR Circuit
F1 FrontWiper
F2 Heating
F3 Optional
F4 Rear/RoofWiper
F5 SteeringMode Selector
F6 LowBeam
F7 RightPosition Lights
F8 InstrumentLighting
F9
Indicator Lights Power Supply
F10 Road Lights Switch
F11 Flashing Beacon
F12 Stop Lights
F13 2° Hydr. Circuit Switch
F14 Speed Switch
F15 High Beam
F16 Hazard Warning Ligth
F17 Road Lights
F18 Outriggers Micro-Switch
F19 Work Mode Selector
F20 +12v On The Boom
F21 Horn
F22 Control Unit
F23 Cab Interior Light
F24 Emergency Stop
F25 Lmi Control Unit
F26 Boom/MainValveSensors
F27 Work Lights
Ref. Ci r c u i t Re f . Ci r c u i t Re f . Ci r c u i t
K1 HighBeam K9 Transmission Disconnected K17 Optional
K2 LowBeam K10 Transmission Disconnected K18 Wiper Motor Interval
K3 Horn K11 Start-Up Enabling Command K19 Optional
K4 SpeedSwitch Power Supply K12 Optional K20 Optional
K5 Optional K13 Optional K21 Optional
K6 Optional K14 Optional K22 Optional
K7 ForwardSpeed K15 Optional K23 Intermittence
K8 ReverseSpeed K16 Optional K24 Optional
K1
K9
K4
K11
K3
K21
K14
K18
F22
F23
F24
F25
F26
F27
F16
F17
F18
F19
F20
F21
F13
F14
F15
F7
F8
F9
F10
F11
F12
F1
F2
F3
F4
F5
F6
K19
K23
J3 J2 J1
K7
K10
K2
K16 K15K8 K5 K17
K6
K12 K20
K13
K24
K22
09.4618.1427 Label -Cabin Fuses & Relays Board 1
35
09.4618.1331
09.4618.1331 Battery Cut-Out Switch 1
36
09.4618.1423
09.4618.1423 Accumulator Hazard 3
Labels And Plates Applied On The Machine
Courtesy of Crane.Market

Operator’s Manual
18 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Ref. Decal Code Description Qt.
37
09.4618.1418
X2
09.4618.1418 Instruction - Emergency Exit 1
38
09.4618.1419
09.4618.1419 Biodegradable Hydraulic Oil (optional) 2
39
ATTENZIONE
PER LA MARCIA SU STRADA:
BLOCCARE MECCANICAMENTE LE ATTREZZATURE DI LAVORO
RUOTARE IL SELETTORE STERZATURA NELLA POSIZIONE CENTRALE “SOLO RUOTE ANTERIORI”
POSIZIONARE IL PULSANTE “STRADA/CANTIERE” SULL’ASSETTO “STRADA”
09.4618.1029
09.4618.1029 Label - Road Traffic Warnings (only for
machines destined for the Italian market). 1
40
09.4618.1458
75 mm
50 mm
09.4618.1458 Tip-over 2
41
0
9
.
4
6
1
8
.
1
6
4
5
09.4618.1645 Load Limiter Disable Selector 1
A
Model Year:
Manufacturer:
T
erexlift srl z.i.Buzzacchero
0
6019 Umbertide, Italy
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM
AAAA
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM
AAAAAAAAAA
AAAA
AAAAAAAAA
AAAAAAAAA
AAAAAAAAA
AAAAAAAAA
AAAAAAAAA
C
ountry of Manufacture: ITALY
Max vertical load provided for on the coupling hook (N)
Max drawbar pull provided for at the coupling hook (N):
Nominal Power (kW):
Rated Capacity (Kg):
Mass with Forks (Kg):
Manufacture Year:
S
erial Number:
Designation:
Model:
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM
/
Machine data plate. The identification plate
contains the main identification data of the
machine.
1
B
Model:
Model Year:
Designation:
Serial number:
Manufacture Year:
Manufacturer:
Terexlift srl z.i.Buzzacchero
06019 Umbertide, Italy
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM
AAAA
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM
AAAAAAAAAA
AAAA
AAAAAAAAA
MMMMMMMMM
AAAAAAAAA
Country of Manufacture: ITALY
Unit mass (Kg) :
Rated capacity:
Center of gravity from mounting face (mm):
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM
MMMM
/Fork data plate. This plate shows the main
data of the fork installed on the machine.1
C09.0803.0357 Boom Tilting Degree 1
D
da kg a kg
kg
OMOLOGAZIONE
NUMERO DI IDENTIFICAZIONE
DATI OMOLOGAZIONE STRADALE
MASSA TOTALEAMMISSIBILE (*)
MASSA RIMORCHIABILE AMMISSIBILE:
- MASSANON FRENATA
- MASSACON FRENATURA INDIPENDENTE
- MASSACON FRENATURA AD INERZIA
- MASSACON FRENATURA ASSISTITA
COEFFICIENTE DI ASSORBIMENTO
CORRETTO DEL MOTORE
CARICO MAX ASSE ANTERIORE (*) da kg a kg
CARICO MAX ASSE POSTERIORE (*)
(*) In funzione della gommatura
da kg a kg
kg
kg
kg
m-1
TIPO
Zona Industriale, I-06019Umbertide (PG) - Italy
Tel.[phone] - Fax [phone]
/
Road Traffic Data Plate. This plate contains
the road traffic related data and the weights
of the specific machine model (only for
machines destined for the Italian market).
1
Labels And Plates Applied On The Machine
Courtesy of Crane.Market

Part No. 57.0009.0540 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX 19
Operator’s ManualFirst Edition - Second Printing
Labels And Plates Applied On The Machine
GTH 4013 EX - GTH 4017 EX
19
7
3
3
D
B
31
28
37
A
15
25
20
20
527
4
14
26
30
38
11
14
18
12
6
5
33
24
39
40
41
14
25
10
27
14
5
4
36
17
25
3
3
16 34
13
914 5
32
35
36
36
1
14
18
8
9
2
21
29
22
4
13
23
C
41
42
Courtesy of Crane.Market

Operator’s Manual
20 GTH-4013 SX - GTH-4017 SX - GTH-4013 EX - GTH-4017 EX Part No. 57.0009.0540
First Edition - Second Printing
Labels And Plates Applied On The Machine
Use the pictures on these pages to verify that all decals are legible and in place.
The following chart shows quantities and description too.
Ref. Decal Code Description Qt.
1
09.4618.1398
09.4618.1398 Safety pin operation 1
2
09.4618.1375
09.4618.1375 The capacity of the truck and attachment
combination shall be complied with. 1
3
P= 4.5 bar
65 psi
09.4618.0061
09.4618.0547
Tyre inflat. P=4.5bar GTH-4017 EX
Tyre inflat. P=5.5bar GTH-4013EX
4
4
4
09.4618.0918
09.4618.0918 Falling Object Hazard 3
5
09.4618.0919
09.4618.0919 Crush Hazard 4
6
103
09.4616.0041
09.4616.0041 Guaranteed sound power level 1
7
09.4618.0920
09.4618.0920 Compartment Access 1
8Kg 4000 09.4616.0040 Max Capacity 1
Use the pictures on these pages to verify that all decals are legible and in place.
The following chart shows quantities and description too.
Courtesy of Crane.Market