Getinge FD1800 User manual

Always with you
GETINGE FD1800
TECHNICAL MANUAL
503712400
Service code 9817
Service code 9817

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Contents
PREFACE_______________________________________________4
SAFETY REGULATIONS _________________________________5
General safety regulations ___________________________________ 5
In an emergency ___________________________________________ 5
Product liability ____________________________________________ 5
Isolator switch _____________________________________________ 5
INTRODUCTION ________________________________________6
Intended use of the machine_________________________________ 6
Attention symbols __________________________________________ 6
RCD ______________________________________________________ 6
Description _____________________________________________7
General ___________________________________________________ 7
Function __________________________________________________ 7
P&I diagram _______________________________________________ 8
Cooling ___________________________________________________ 9
Inspection hole ____________________________________________ 9
Service program ________________________________________11
Function __________________________________________________ 11
Table of line numbers and line information _____________________ 13
The service program________________________________________ 19
Machine-independent variables, lines 00-09 ___________________ 22
Interval disinfection, line 31 __________________________________ 28
Inspection request, line 32___________________________________ 29
Dosage, line 33 ____________________________________________ 30
Empty container alarm, line 34 _______________________________ 30
Disinfection, lines 35 - 49____________________________________ 30
Tank and water, lines 50 - 55_________________________________ 32
Fault statistics, lines 60 - 63 _________________________________ 34
Program statistics, lines 70 - 74 ______________________________ 35
Function test, lines 80 - 83 __________________________________ 36
Fault indications ________________________________________42
Fault message _____________________________________________ 42
Acknowledging a fault message______________________________ 43
Resetting the machine ______________________________________ 43
Table of faults and possible actions___________________________ 44
PREVENTIVE MAINTENANCE ____________________________45
Periodic maintenance_______________________________________ 45
Function check ____________________________________________ 47
Draining the machine _______________________________________ 60
Opening the door in the event of a power failure________________ 61
Component list ____________________________________________ 62

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PREFACE
This technical manual is intended for maintenance and service personnel working with
the Tornado/FD1800 usher disinfector.
The service manual is divided into the following sections:
• Safety regulations
• Technical data
• Description of the design and operation of the machine
• Software description and menu tree
• Preventive maintenance
• Fault indications and troubleshooting
• Repair and adjustments
• Electrical diagram
The purpose of the technical manual is to provide information for the maintenance and
service personnel whose job it is to ensure safe operation with optimum efciency.
Before starting work on the machine, the maintenance and service personnel must have
read the safety instructions in this manual and familiarized themselves with the operation
of the machine and its safety instructions.
Read the safety instructions in the technical manual before starting work on
the machine.
The information in this manual describes the machine as dispatched from Getinge.
There may be differences due to customization.
The machine is accompanied by the following documentation:
• User manual
• Installation manual
• Technical manual (this manual)
• Spare parts list
Getinge reserves the right to change the specication and design without prior notice.
The information in this manual was up to date on the date of issue of the manual.
© Copyright
The content of this manual must not be copied, in whole or in part,
without the written consent of Getinge.

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SAFETY REGULATIONS
This machine has been designed with a number of built-in safety devices. To avoid
injury, it is highly important not to bypass or disable these safety devices.
General safety regulations
• Take care when handling the chemical agent used in the machine.
Read the details on the container or contact the manufacturer:
- if the agent comes into contact with the operator’s eyes or skin or if the vapors
are breathed in, etc.
- about storing the agent and disposing of empty containers.
• The machine must be connected in accordance with the installation instructions.
• Read the instructions thoroughly before use.
• The machine may only be operated by adults.
• Installation and service work must be done by personnel trained for this machine.
• The door locks of the machine must never be bypassed.
• Leakage in the system, due to a worn door seal for example, must be repaired
without delay.
• Before repair or service work is done, the personnel concerned must study the
relevant documentation and service manuals.
• Before welding begins on or close to the machine, all wiring connected by plugs
and sockets must be disconnected from all circuit boards of the control system.
• The machine must not be hosed down with water.
• Take care when using corrosive detergents.
• Precautions must be taken with hot water and steam.
• Run a program before starting servicing work. If this is not possible, disinfect the
machine with disinfectant before starting servicing work.
In an emergency
• Switch off the main switch.
• Close shutoff valves in the water and (where present) steam supply lines.
Product liability
Any modication or incorrect use of the equipment without the approval of Getinge
Disinfection AB invalidates Getinge Disinfection AB’s product liability.
This product was manufactured by:
GETINGE DISINFECTION AB
Ljungadalsgatan 11, Box 1505
SE-351 15 Växjö, Sweden
Isolator switch
The machine must be tted with a separate isolating device in the electric power supply.
The isolating device must be easily accessible on a wall close to the machine.

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INTRODUCTION
Intended use of the machine
Flusher disinfector for emptying, cleaning and disinfecting bowls, urine bottles and
buckets.
To meet the requirements of EN ISO 15883, the items must be placed in the proper
holder, recommended by Getinge Disinfection AB.
The customer is responsible for ensuring that an Installation Qualication and a
Performance Qualication according to ISO 15883 are carried out before the product is
put into use.
Attention symbols
Some of the warnings, instructions and advice in this manual are so important that we
use the following special symbols to draw attention to them. The symbols and designs
used are:
This symbol indicates a warning in the technical manual. It warns of a hazard
that may lead to more or less severe injury and in certain cases mortal
danger.
It also highlights warnings of possible damage to the machine.
This symbol highlights a warning in the text of the service manual dealing
with the handling of components sensitive to ESD. The hazard that it warns
about may result in damage to hardware and/or circuit boards.
If the machine has not been used for 72 hours, the steam generators and
circulation pump must be drained. This must only be done by authorized
service personnel.
Warning, hot surfaces. When the processor is finished, the surfaces can be
very hot. Be careful when touching surfaces.
Warning: electrically live parts
Contamination risk
Service personnel can be infected by parts in the machine.
RCD
We recommend using a residual current device (RCD) with the machine.

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Description
General
The usher disinfector is designed for cleaning and disinfecting circulation items such
as bedpans and urine bottles. In this context, disinfection means killing all vegetative
bacteria, fungal spores and viruses, but not bacterial spores. A description of the
mechanical design and general functions of the machine is given the instruction manual.
This section contains a general description of the control system and schematic diagrams
of the machine. For detailed information about the software and its settings, see the
chapter entitled “Software description and settings”.
Function
The items are cleaned by ushing with cold and hot water through xed and rotating
nozzles. The water is drawn by a pump from the machine tank and fed to the ushing
housing. The waste outlet of the machine is connected to the normal waste pipe system.
The items are disinfected with steam and then cooled by ushing with water (the cooling
phase can be eliminated by programming the machine accordingly).

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P&I diagram
M01
M
TS
B20
LA
B02
M04
M
LA
B04
M
M03
LSA
B01A
LSA
B01B
LSA
B01C
LA
B05
M
GS
S03
GS
S05
M18 TIA/TIR
B07
Instrument funktioner enl. ISO 3511.
Komponent märkning enl. IEC 750.
Instrument functions acc. to. ISO 3511.
Component marking acc. to IEC 750.
=OPTIONS
G 1/2"
G 1/2"
Ø110 or 90mm.
M
GS
S05
GS
S03
M16
LA
B06
M
M07
ZXX
LA
B03
M02
M
Replace E01 and B20.

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Safe and simple
Disinfection is fully automatic
• safety and reliability can be kept high by continuous monitoring of the process.
• the dosing of descaler, the temperature and the disinfection time can all be altered
with great precision to suit different conditions.
• the built-in service program makes troubleshooting and servicing far easier.
Operation is simple and the control buttons are few and clearly marked.
Simple service and installation
Valves and the electrical equipment are easily accessible for inspection and service from
the front and from above.
Cooling
Cooling with ventilator (optional)
The items can be cooled by the ventilator fan sucking the warm air out from the chamber.
Internal cooling (optional)
Internal cooling takes water from the tank and the standard water supply.
This method is not recommended according to EN ISO 15883.
Inspection hole
The inspection hole is located in the front left corner of the chamber.
In order to access the inspection hole, remove the front plate.
Inspection hole

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The programs
Programs, standard set:
P1 Economy program for lightly soiled items.
P2 Normal program for normally soiled items.
P3 Intensive program for heavily soiled goods.
The following programs can also be selected:
P4 Normal program with detergent dosing (option).
P5 Intensive program with detergent dosing (option).
P6 Normal program with detergent dosing in tank and/or spray dosing in the chamber
(option).
P7 Intensive program with detergent dosing and/or spray dosing in the chamber (option).
P8 Rim ushing program.
P10 Extra intensive program to meet the requirements of HTM 2030 (option).
P11 Extra intensive program with detergent dosing in tank, to meet the requirements of
HTM 2030 (option).
P12 Extra intensive program with detergent dosing in tank and/or spray dosing in the
chamber, to meet the requirements of HTM 2030 (option).
P14 Extra Extra intensive program to meet the requirements of Koller W and HTM 2030.
P15 Extra Extra intensive program with detergent dosing in tank or pump, to meet the
requirements of Koller W and HTM 2030 (option).
P16 Extra Extra intensive program with detergent dosing in tank and/or spray dosing in
the chamber, to meet the requirements of Koller W and HTM 2030 (option).
P18 Cooling phase with combined rinse-aid and descaler dosing in tank (option).
P19 Cooling phase with rinse-aid dosing in pump (option).
P20 Cooling phase with rinse-aid dosing in tank.
The process starts when the desired program is chosen (the yellow button by LL lights
up). (The normal program takes about ve minutes.)
When the process is complete, the green lamp at M M lights up and the door can be
opened (manual door).
Machine with automatic door opens when the IR diode, , is activated for at least
1 second.
The items may be hot at the end of the program. If the temperature of the
items is above 60 °C, the display shows U7.