Gewiss JOINON WALLBOX I-CON DLM User manual

Electric vehicle charging unit JOINON WALLBOX I-CON DLM
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CONTENTS
1. INFORMATION ABOUT THIS MANUAL 36
1.1. Field of application 36
1.2. Intended users 36
1.3. Symbols 36
2. REGULATORY ASPECTS 37
2.1 Fulfilment of regulations 37
2.2. Degree of protection 37
2.3. Degree of pollution 37
2.4. Current socket-outlets 37
3. SAFETY 38
3.1. Safety conditions 38
3.2. Personal protective equipment (PPE) 39
4. DEVICE DELIVERY AND STORAGE 40
4.1. Standard configuration 40
4.2. Delivery 40
4.3. Device identification 40
4.4. Damage during transport 40
4.5. Storage 40
5. DEVICE HANDLING 41
5.1. Transport 41
5.2. Packaging removal 41
6. PREPARATION FOR DEVICE INSTALLATION 42
6.1. Environment 42
6.2. Environmental conditions 42
6.3. Support and fastening surface 42
6.4. Opening the casing 43
6.5. Closing the casing 44
6.6. Requirements for the use of the dynamic management functionality of the charging power 45
7. DEVICE INSTALLATION AND CONNECTION 45
7.1. General installation requirements 45
7.2. JOINON WALLBOX I-CON DLM 46
7.2.1. Device installation 46
7.2.2. Connection of the device power supply 51
7.2.3. Installation and configuration of the energy meter 53
7.2.4. Connection of the RS485 data line 54
7.2.5. Clean contact connection 55

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8. APP AND CHARGING STATION CONNECTION 56
8.1. Download “I-CON MANAGER” app 56
8.2. Pairing 56
9. OPERATION AND CHARACTERISTICS 58
9.1 ECO operating mode 58
9.2 DLM operating mode 58
10. STATUS INDICATORS 59
11. CHARGING PROCESS 60
11.1. Vehicle charging in ECO mode 60
11.2. Vehicle charging in DLM mode 61
12. CLEAN CONTACT CONNECTION 62
12.1 Default setting 62
12.1.1 Operating logic 62
12.2 Additional setting 62
12.2.1 Operating logic 62
13. CHARGE POWER REDUCTION BASED ON THE INTERNAL TEMPERATURE 63
14. FAULTS AND TROUBLESHOOTING 63
15. DISCONNECTING FROM THE MAINS SUPPLY 64
16. PREVENTIVE MAINTENANCE 64
16.1. Residual current devices 64

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This manual describes the JOINON I-CON electrical vehicle recharging station and provides the necessary infor-
mation for correct delivery, installation, start-up, maintenance and operation.
1.1 FIELD OF APPLICATION
This manual applies for the following charging stations:
- GWJ3101A – WB ICON DLM AUTOSTART4kW T2S IP55
- GWJ3102A – WB ICON DLM AUTOSTART7kW T2S IP55
- GWJ3103A – WB ICON DLM AUTOSTART11kW T2S IP55
- GWJ3111A – WB ICON DLM AUTOSTART4kW T2C IP55
- GWJ3112A – WB ICON DLM AUTOSTART7kW T2C IP55
- GWJ3113A – WB ICON DLM AUTOSTART11kW T2C IP55
1.2 INTENDED USERS
This document is intended for qualified personnel.
When this manual refers to qualified personnel, this means personnel complying with all the standards, directives
and laws concerning safety, as applicable to the installation and operation of this device.
It is recommended to have this device installed by a professional installer.
1.3 SYMBOLS
This manual uses various symbols to stress and highlight certain information.
Their general meaning is indicated below.
General caution
Electric risk
Prohibition
General information
Refer to the indicated section
INFORMATION ABOUT THIS MANUAL
1.

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2.1 FULFILMENT OF REGULATIONS
CE marking
CE marking is essential for marketing the products in question within the European Union and the European Eco-
nomic Area. The charging stations have CE marking as they comply with the following directives:
• Low Voltage Directive 2014/35/EU.
• Electromagnetic Compatibility directive 2014/30/EU.
• RED directive 2014/53/EU (version with RFID and/or GSM).
Low Voltage directive
The recharging stations comply with this directive as they fulfil the applicable parts of the harmonised standard EN
61851-1: Electric vehicle conductive charging system - Part 1: General requirements
Electromagnetic Compatibility directive
The charging stations comply with this directive, as they fulfil the applicable parts of the harmonised standards:
• IEC 61851-21-2 Electric vehicle conductive charging system - Part 21-2: Electric vehicle requirements for
conductive connection to an AC/DC supply - EMC requirements for o board electric vehicle charging systems
• EN 61000-6-1 Electromagnetic compatibility. Part 6-1: Generic standards - Immunity for residential, commer-
cial and light-industrial environments.
• EN 61000-6-3 Electromagnetic compatibility. Part 6-3: Generic standards - Emissions for residential, commer-
cial and light-industrial environments.
RED directive
The charging stations comply with this directive, as they fulfil the applicable parts of the harmonised standards:
• ETSI EN 300 330V 2.1.1
• ETSI EN 301 511 V 12.1.10 (GSM)
Fulfilment with this standard requires compliance with the requirements and procedures of the other standards
in the same series.
2.2. DEGREE OF PROTECTION
These charging stations have an IP55 degree of protection against external agents.
This device is designed for indoor and outdoor use.
2.3. DEGREE OF POLLUTION
The pollution degree that these stations are designed for is level 3 with reference to Standard IEC 60664-1.
2.4. CURRENT SOCKET-OUTLETS
The charging stations can be supplied with various connector configurations, depending on the customer's require-
ments.
The following connectors are available:
REGULATORY ASPECTS
2.
IEC 62196-2 Type 2 - cable + mobile connector IEC 62196-2 Type 2 - flush-mounting version

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This section describes the safety warnings and the personal protective equipment.
3.1. SAFETY CONDITIONS
General warnings
Potential hazards for people
In order to protect your own safety, observe the following warnings.
SAFETY
3.
The operations described in this manual may only be performed by duly qualified personnel.
When this manual refers to qualified personnel, this means personnel complying with all the standards, directives and laws
concerning safety, as applicable to the installation and operation of this device.
The selection of qualified personnel is always the responsibility of the company that carries out the work, which is the only
party that can decide whether a worker is capable of doing a certain job, thereby ensuring their safety and respecting the
applicable law with regards safety in the workplace.
These companies must provide suitable training regarding the electrical devices for their personnel, and make sure they
become familiar with the content of this manual.
It is mandatory to comply with the applicable safety laws relating to electrical work. There is the risk of possible electrical
shock.
Risk of electric shock.
Compliance with the safety instructions provided in this manual or by the legislation indicated does not imply exemption
from compliance with other specific standards regarding the installation, location, country or other circumstances that
concern the device.
The opening of the casing does not imply the absence of voltage inside.
Interventions must only be carried out once the voltage supply to the system has been cut o using a device that can
guarantee insulation.
It may only be opened by qualified personnel, following the instructions given in this manual.
It is mandatory to read and understand all parts of this manual before starting to handle, install or use the unit.
Gewiss disclaims all liability for any damage caused by inappropriate use of the charging stations. Any operation carried
out on these charging stations that involves a change to the original electrical settings must be authorised by Gewiss
beforehand. All such proposals must be examined and approved by Gewiss.
Before carrying out any interventions, cut o the voltage supply to the system using a device that can guarantee insulation.
As the minimum safety measure for this operation, observe the following rules:
1. Cut o the voltage supply.
2. Prevent the reactivation of the power supply.
3. Check there is no voltage.
4. Protect yourself against energised elements nearby, and place safety signals to mark o the work area if
necessary.
Until these steps have been applied, the product must be considered powered; no interventions are therefore authorised.
HAZARD: crushing and injury of limbs.
Always follow the instructions supplied in the manual for device handling and positioning.
The weight of the device can cause injuries if not handled correctly.

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Potential hazards for the device
In order to protect the device, observe the following warnings.
3.2. PERSONAL PROTECTIVE EQUIPMENT (PPE)
When working on the device, use at least the following items of safety equipment.
Name Explanation
Safety footwear In accordance with UNE-EN-ISO 20345:2012 or the latest edition published
Helmet In accordance with EN 397:1995 or the latest edition published
Helmet with a face mask In accordance with UNE-EN 166:2002 or the latest edition published, if there are any live
elements that can be directly accessed.
Work garments Close-fitting and non-flammable, in 100% cotton
Dielectric gloves In accordance with EN 60903:2005 or the latest edition published
The equipment or devices used for operations with the system energised must have at least category III-1000 Volt insulation.
If the regulations in the location of installation require other types of personal protective equipment, the equipment must be
integrated in a suitable manner.
Before reconnecting the voltage supply after any duly authorised operation, make sure the device is ready to start working.
Then, connect it following the instructions in the manual.
Do not touch the boards or the electronic components; the more sensitive components may get damaged or be destroyed
by static electricity.
Do not disconnect or connect any terminal while the device is operating. Disconnect and check for the absence of voltage
before performing any operation.

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4.1. STANDARD CONFIGURATION
The charging station has a standard pre-configuration set up by GEWISS.
This configuration enables the operating mode called “ECO” and the charging power is the nominal product power
(4.6, 7.4 or 11kW).
The customer or the installer is responsible for configuring the charging station, selecting one of the available
operating modes and the relative operations using the I-CON MANAGER APP available from the Google and Apple
stores.
The following chapters provide additional information about these modes.
4.2. DELIVERY
Keep the device packaged until installation.
4.3. DEVICE IDENTIFICATION
The serial number of the device identifies it in an unequivocal manner. In any communication with Gewiss, refer-
ence must be made to this number.
The device serial number is indicated with a data matrix on the technical data label (on the side of the front panel).
4.4. DAMAGE DURING TRANSPORT
If the device was damaged during transport:
1. Do not install it.
2. Notify the fact immediately (within 5 days of delivery).
If it is necessary to return the device to the manufacturer, the original packaging must be used.
4.5. STORAGE
Failure to observe the instructions provided in this section could cause damage to the device. The manufac-
turer declines all responsibility for damage deriving from the failure to observe these instructions.
If the device is not installed immediately upon delivery, to avoid its deterioration, proceed as indicated below:
• To correctly conserve the charging station, do not remove the original packaging until the moment it is installed.
• Deterioration of the packaging (cuts, holes, etc.) prevents the correct conservation of the charging station prior
to installation. The manufacturer declines all responsibility relative to the consequences caused by packaging
deterioration.
• Keep the device clean (remove dust, chips, grease, etc.) and avoid the presence of rodents.
• Protect it against water spray, welding sparks, etc.
• Cover the device with a protective breathable material to avoid condensation caused by environmental humidity.
• Charging stations kept in a warehouse must not be subjected to climatic conditions other than those indicated
below:
DEVICE DELIVERY AND STORAGE
4.

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DEVICE HANDLING
5. During transport, the device must be protected against mechanical shocks, vibrations, water spray (rain) and any
other product or situation able to damage it or alter its behaviour. Failure to respect these instructions could cause
the product warranty to be cancelled without the manufacturer bearing any liability.
5.1. TRANSPORT
Handling the unpackaged device
At least the following provisions must be observed:
1. Follow the fundamental ergonomic recommendations to avoid injuries when lifting weights.
2. Do not release the device until it is perfectly fastened or positioned.
3. Follow the instructions of another person who guides the movements to be made.
5.2. PACKAGING REMOVAL
The correct handling of the charging stations is very important to:
• Avoid damaging the packaging that maintains their optimum condition, from shipment to the moment they are
installed.
• Avoid striking or dropping the mechanical stations as this could deteriorate the mechanical properties.
• Avoid, as far as possible, the vibrations that could cause subsequent abnormal operation.
If a fault is discovered, contact Gewiss immediately.
Packaging disposal
The packaging can be sent to an authorised non-hazardous waste agent.
In any case, each part of the packaging must be disposed of as follows:
• Plastic (polystyrene, plastic bags and bubble wrap): relative container.
• Cardboard: relative container.
Ambient storage conditions
Minimum temperature -40°C
Minimum temperature of the surrounding air -40°C
Maximum temperature of the surrounding air 70°C
Maximum relative humidity without condensation 95%
• It is very important to protect the system against corrosive chemical products and saline environments.

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6.2. ENVIRONMENTAL CONDITIONS
To select the most suitable location, take the environmental operating conditions of the device into consideration.
Environmental conditions
Minimum temperature -25°C
Minimum temperature of the surrounding air -25°C
Maximum temperature of the surrounding air +50°C
Maximum relative humidity without condensation 95%
Remember that it could occasionally produce a small amount of condensation as a result of temperature changes.
Therefore, in addition to the protection it has, the charging stations must be monitored when they are used in
areas where it is probable that not all the previously indicated conditions will be satisfied.
Never connect the device to the voltage supply when there is condensation.
6.3. SUPPORT AND FASTENING SURFACE
To ensure correct heat dispersal and a good hold, the recharging stations must be installed on a perfectly vertical
wall.
The wall on which the device is fastened must be solid. It must be possible to drill the wall and insert wall plugs
and anchor bolts that are suitable for supporting the device weight.
To decide the location of the device and prepare for its installation, a series of instructions connected to the prop-
erties of the device must be followed.
6.1. ENVIRONMENT
• Position the charging station in a location that can be accessed for installation and maintenance, which permits
its use and the reading of the LED indicators.
• Avoid corrosive environments that could have an influence on the correct operation of the device.
• It is prohibited to leave any object on the device.
PREPARATION FOR DEVICE INSTALLATION
6.

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6.4. OPENING THE CASING
To open the casing from the main access, proceed as shown in the following figures.
3
4
2

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6.5. CLOSING THE CASING
.
xxxx.
Xxxxxxxxxx

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6.6. REQUIREMENTS FOR THE USE OF THE DYNAMIC MANAGEMENT FUNCTIONALITY
OF THE CHARGING POWER
The charging station can be set to dynamically manage the charging power to the electric vehicle. To be able to
implement this logic, the electrical system must be prepared accordingly.
An energy meter (code GWD6812 or GWD6817) must be installed upstream of the electrical system that is able
to measure all domestic consumptions. This energy meter must then be connected to the charging station via an
RS485 line in order to permit communication on the Modbus protocol.
Refer to section 7.2.3 for more details.
DEVICE INSTALLATION AND CONNECTION
7. Before proceeding with device installation, remove the packaging, paying particular attention to not damage the
casing.
Make sure there is no condensation inside the packaging. Otherwise, install the device only when it is completely
dry.
All the installation operations must be carried out in compliance with the directive in force.
All operations that involve moving large weights must be done by two people.
Connection must be carried out when the system is de-energised and by qualified personnel.
Scrupulously check that the device is not energised when accessing it inside.
To measure the lack of voltage, use dielectric gloves and safety goggles that are type-approved for electri-
cal risks.
7.1. GENERAL INSTALLATION REQUIREMENTS
• The device must be installed in a suitable environment that satisfies the information described in chapter “6.
Preparation for device installation”. Furthermore, the elements used in the rest of the installation must be com-
patible with the device and compliant with the applicable law.
• The ventilation and work space must be suitable for the maintenance operations according to the directive in
force.
• The external connection devices must be suitable and observe the distance established by the directive in force.
• The section of the connection cables must be suitable for the maximum current intensity.
• The system must have everything necessary to guarantee the proper operation of the charging station based
on the preferred charging mode that was selected. If this is not guaranteed, station operation will be limited or
will not function.

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7.2. JOINON WALLBOX I-CON DLM
7.2.1. DEVICE INSTALLATION
1. For device assembly, one of the two following solutions can be selected:
• Fixing on the wall
2 31
2

47
• Fixing with the aid of support brackets on pole GW46551

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• Fixing to the support on the ground: after attaching the support to the ground, fix the column to the
plate on the support (using the protruding screw, already installed), then use screws to fix the WB
to the plate that includes the threaded rivets
Cable inlet on the back of the circled area. Make the necessary holes.

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• Surface-mounting of the Wallbox
Eliminate the relevant knockouts on the basis of the cable inlet chosen (A from below, B from the rear), then
fix the box in the wall
B
A
Insert the WallBox in the box

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Fix it to the columns of the flush-mounting box using self-threading screws Ø4
For the cable inlet from the bottom (A), use the cable glands supplied
A

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For the cable inlet from the rear (B), prepare the back plate of the WallBox on the basis of your requirements
7.2.2. CONNECTION OF THE DEVICE POWER SUPPLY
Protection devices
Each charging station must be protected upstream by circuit breaker protection and residual current devices
required by the low voltage electrical system standard. In particular, each individual station must be protected
upstream by a Type A residual current circuit breaker 30 mA + miniature circuit breaker (the choice of device must
be suitable for the power level and the power supply of the recharging station; protection against DC leakage is
provided by the DC Leakage 6 mA device built into the products).
Wiring requisites
The connection must satisfy some requirements:
Connection specifications
Type of connection Single-phase/
three-phase
Number of wires 2P+E/3P+N+E
Rated current Up to 32A
Maximum wire diameter 10mm2

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Connection procedure
1. Open the casing as shown in the figure.
3
4
2
2. Power supply inlet

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3. Connect the power supply and signal cables according to the dierent models
L1 N PE
L N
ALIMENTAZIONE
ELETTRONICA
ALIMENTAZIONE
PRINCIPALE
COLLEGAMENTO
DLM
COLLEGAMENTO
REMOTE CONTROL
4.Once the electrical system is complete, the system is ready to be turned on.
If the station identifies a malfunction, the front status LED will turn red.
7.2.3. INSTALLATION AND CONFIGURATION OF THE ENERGY METER
The use of the operating mode called DLM requires the pre-arrangement of the electrical system as indicated
below. If this is not done, this mode cannot be used.
The first requirement is the presence of an energy meter (code GWD6812 or GWD6817) in the electrical system.
This device must be installed downstream of the main switch (usually a residual current circuit breaker) and up-
stream of all the various circuit breaker protections installed in order to measure all domestic loads.
L N
ALIMENTAZIONE
ELETTRONICA
ALIMENTAZIONE
PRINCIPALE
COLLEGAMENTO
DLM
COLLEGAMENTO
REMOTE CONTROL
L1 L2 L3 NPE
ELECTRONIC POWER
SUPPLY
ELECTRONIC
POWER SUPPLY
MAIN
POWER SUPPLY
MAIN POWER
SUPPLY
DLM
CONNECTION
DLM
CONNECTION
REMOTE CONTROL
CONNECTION
REMOTE CONTROL
CONNECTION
Main switch
Dedicated
energy meter
High domestic load protection devices
Charging station
protection devices